Suction side micro-riblet patches for a turbine airfoil
12428963 ยท 2025-09-30
Assignee
Inventors
- John Joseph (Bangalore, IN)
- Vishnu Vardhan Venkata Tatiparthi (Bangalore, IN)
- Francesco Bertini (Piossasco, IT)
- Lyle Douglas Dailey (Cincinnati, OH, US)
- Paul Hadley Vitt (Liberty Township, OH, US)
Cpc classification
F05D2240/306
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/31
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A turbine airfoil comprises an airfoil defining a leading edge, a trailing edge, a root portion, a tip portion, a chord line defining a chord length of the airfoil, a suction side surface extending in a spanwise direction from the root portion to the tip portion and in a flow-wise direction between the leading edge and the trailing edge, and a throat line extending spanwise along the suction side surface from the root portion to the tip portion. The turbine airfoil further includes a plurality of micro-riblet patches defined along the suction side surface aft of the throat line where each micro-riblet patch of the plurality of micro-riblet patches extends in the flow-wise direction between the throat line and the trailing edge.
Claims
1. A turbine airfoil, comprising: a leading edge, a trailing edge, a root portion, a tip portion, a chord line defining a chord length of the turbine airfoil, a suction side surface extending in a spanwise direction from the root portion to the tip portion and in a chordwise direction between the leading edge and the trailing edge, and a throat line extending spanwise along the suction side surface from the root portion to the tip portion; and a plurality of micro-riblet patches defined along the suction side surface aft of the throat line, wherein each micro-riblet patch of the plurality of micro-riblet patches extends in a flow-wise direction between the throat line and the trailing edge, wherein at least one micro-riblet patch of the plurality of micro-riblet patches includes at least one inner riblet extending at a first flow-wise length and at least two outer riblets extending at a second flow-wise length, wherein the at least one inner riblet is disposed spanwise between the at least two outer riblets.
2. The turbine airfoil of claim 1, wherein the plurality of micro-riblet patches includes a first micro-riblet patch and a second micro-riblet patch, wherein the first micro-riblet patch is offset from the second micro-riblet patch in at least one of the flow-wise direction and the spanwise direction of the turbine airfoil.
3. The turbine airfoil of claim 1, wherein the plurality of micro-riblet patches comprises a first micro-riblet patch oriented at a first angle relative to an axial centerline of the turbine airfoil, and a second micro-riblet patch oriented at a second angle relative to the axial centerline of the turbine airfoil, wherein the first angle is greater than or less than the second angle.
4. The turbine airfoil of claim 1, wherein each micro-riblet patch of the plurality of micro-riblet patches comprises a plurality of riblets extending parallel to one another in the flow-wise direction.
5. The turbine airfoil of claim 1, wherein the first flow-wise length is greater than the second flow-wise length.
6. The turbine airfoil of claim 1, wherein the first flow-wise length is less than the second flow-wise length.
7. The turbine airfoil of claim 1, wherein the first flow-wise length is between 3 percent and 50 percent of the chord length of the turbine airfoil.
8. The turbine airfoil of claim 1, wherein the plurality of micro-riblet patches comprises a first micro-riblet patch having a downstream end and a second micro-riblet patch having an upstream end, wherein the downstream end of the first micro-riblet patch is offset in the flow-wise direction from the upstream end of the second micro-riblet patch.
9. The turbine airfoil of claim 8, wherein the downstream end of the first micro-riblet patch is offset from the upstream end of the second micro-riblet patch in the flow-wise direction by between 3 percent and 10 percent of the chord length of the turbine airfoil.
10. The turbine airfoil of claim 1, wherein the plurality of micro-riblet patches further comprises at least one micro-riblet patch disposed along or forward of the throat line.
11. The turbine airfoil of claim 1, further comprising a platform, wherein the plurality of micro-riblet patches further comprises at least one micro-riblet patch disposed along the platform.
12. A gas turbine engine, comprising: a first turbine airfoil defining a pressure side surface; a second turbine airfoil defining a leading edge, a trailing edge, and a suction side surface extending therebetween, wherein the pressure side surface of the first turbine airfoil and the suction side surface of the second turbine airfoil define a flowpath therebetween, wherein a throat line is defined along the suction side surface, the suction side surface comprising: a plurality of micro-riblet patches defined along the suction side surface aft of the throat line, wherein each micro-riblet patch of the plurality of micro-riblet patches extends in a flow-wise direction between the throat line and the trailing edge, wherein at least one micro-riblet patch of the plurality of micro-riblet patches includes at least two inner riblets extending at a first flow-wise length and at least two outer riblets extending at a second flow-wise length, wherein the first flow-wise length is greater than the second flow-wise length, wherein the at least two inner riblets are disposed spanwise between the at least two outer riblets.
13. The gas turbine engine of claim 12, wherein the plurality of micro-riblet patches includes a first micro-riblet patch and a second micro-riblet patch, wherein the first micro-riblet patch is offset from the second micro-riblet patch in at least one of the flow-wise direction and a spanwise direction of the second turbine airfoil.
14. The gas turbine engine of claim 12, wherein the plurality of micro-riblet patches comprises a first micro-riblet patch oriented at a first angle relative to an axial centerline of the second turbine airfoil, and a second micro-riblet patch oriented at a second angle relative to the axial centerline of the second turbine airfoil, wherein the first angle is greater than or less than the second angle.
15. The gas turbine engine of claim 12, wherein each micro-riblet patch of the plurality of micro-riblet patches comprises a plurality of riblets extending parallel to one another in the flow-wise direction.
16. The gas turbine engine of claim 12, wherein the first flow-wise length is between 3 percent and 50 percent of a chord length of the second turbine airfoil.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A full and enabling disclosure of the present disclosure, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
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DETAILED DESCRIPTION
(15) Reference will now be made in detail to present embodiments of the disclosure, one or more examples of which are illustrated in the accompanying drawings. The detailed description uses numerical and letter designations to refer to features in the drawings. Like or similar designations in the drawings and description have been used to refer to like or similar parts of the disclosure.
(16) The word exemplary is used herein to mean serving as an example, instance, or illustration. Any implementation described herein as exemplary is not necessarily to be construed as preferred or advantageous over other implementations.
(17) As used herein, the terms first, second, and third may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components.
(18) The terms upstream and downstream refer to the relative direction with respect to fluid flow in a fluid pathway. For example, upstream refers to the direction from which the fluid flows, and downstream refers to the direction to which the fluid flows.
(19) The terms coupled, fixed, attached to, and the like refer to both direct coupling, fixing, or attaching, as well as indirect coupling, fixing, or attaching through one or more intermediate components or features, unless otherwise specified herein.
(20) The singular forms a, an, and the include plural references unless the context clearly dictates otherwise.
(21) Approximating language, as used herein throughout the specification and claims, is applied to modify any quantitative representation that could permissibly vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term or terms, such as about, approximately, and substantially, are not to be limited to the precise value specified. In at least some instances, the approximating language may correspond to the precision of an instrument for measuring the value, or the precision of the methods or machines for constructing or manufacturing the components and/or systems. For example, the approximating language may refer to being within a 10 percent margin.
(22) The terms forward and aft refer to relative positions within a gas turbine engine or vehicle and refer to the normal operational attitude of the gas turbine engine or vehicle. For example, regarding a gas turbine engine, forward refers to a position closer to an engine inlet and aft refers to a position closer to an engine nozzle or exhaust.
(23) Turbulent exchange happens as high-speed flow approaches or sweeps the suction side surface of an airfoil and as low momentum flow, within the boundary layer, moves away or is ejected from the zones nearer to the suction side surface of the airfoil. The various embodiments illustrated and described herein provide for riblets arranged in micro-riblet patches across a suction side surface of a turbine airfoil to reduce or mitigate friction losses, particularly aft of a throat of the airfoil. The micro-riblet patches as provided herein may reduce skin friction losses on the suction side surface of the airfoil by 5-15% by hampering turbulent energy transfer between flow layers.
(24) The micro-riblet patches provided herein may be positioned in areas or specific locations along the suction side of the airfoil aft of the throat where the boundary layer is typically turbulent. The orientation, relative location, and number of micro-riblet patches serve to disengage turbulent vortices from interacting with the airfoil surface to minimize friction and to inhibit the interaction of multiple turbulent vortices with the airfoil surface. The length, height, axial variation of height, and orientation of the riblets with respect to localized flow conditions or dynamics will advantageously modulate friction within the boundary layer.
(25) In certain embodiments, the individual riblets of each micro-riblet patch may be formed as micro-riblets with simplistic 2D profiles, positioned strategically at or aft of the throat to obstruct turbulent vortices from airfoil surface interaction. In addition, or in the alternative, the individual riblets of each micro-riblet patch may be formed as denticles or denticled riblets.
(26) Referring now to the drawings,
(27) The propulsion system 18 includes at least one engine. In the exemplary embodiment shown, the aircraft 10 includes a pair of gas turbine engines 20. Each gas turbine engine 20 is mounted to aircraft 10 in an under-wing configuration. Each gas turbine engine 20 is capable of selectively generating propulsive thrust for the aircraft 10. The gas turbine engines 20 may be configured to burn various forms of fuel including, but not limited to unless otherwise provided, jet fuel/aviation turbine fuel, and hydrogen fuel.
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(29) The turbomachine 26 depicted generally includes an outer casing 28 that defines an annular core inlet 30. The outer casing 28 at least partially encases, in serial flow relationship, an axial compressor section including a booster or low-pressure compressor 32 and a high-pressure compressor 34, a combustion section 36, a turbine section including a high-pressure turbine 38, a low-pressure turbine 40, and a jet exhaust nozzle 42.
(30) A high-pressure shaft 44 drivingly connects the high-pressure turbine 38 to the high-pressure compressor 34. A low-pressure shaft 46 drivingly connects the low-pressure turbine 40 to the low-pressure compressor 32. The low-pressure compressor 32, the high-pressure compressor 34, the combustion section 36, the high-pressure turbine 38, the low-pressure turbine 40, and the jet exhaust nozzle 42 together define a working gas flow path 48 through the gas turbine engine 20.
(31) For the embodiment depicted, fan section 24 includes a fan 50 having a plurality of fan blades 52 coupled to a disk 54 in a circumferentially spaced apart manner. As depicted, the fan blades 52 extend outwardly from disk 54 generally along the radial direction R. Each fan blade 52 is about a pitch axis P by virtue of the fan blades 52 being operatively coupled to a pitch change mechanism 56 configured to collectively vary the pitch of the fan blades 52, e.g., in unison.
(32) The gas turbine engine 20 further includes a power gear box 58. The fan blades 52, disk 54, and pitch change mechanism 56 are together rotatable about the longitudinal centerline 22 by the low-pressure shaft 46 across the power gear box 58. The power gear box 58 includes a plurality of gears for adjusting the rotational speed of the fan 50 relative to a rotational speed of the low-pressure shaft 46, such that the fan 50 and the low-pressure shaft 46 may rotate at more efficient relative speeds.
(33) Referring still to the exemplary embodiment of
(34) It should be appreciated, however, that the gas turbine engine 20 depicted in
(35) During operation of the gas turbine engine 20, a volume of air 70 enters the gas turbine engine 20 through an associated inlet 72 of the outer nacelle 62 and fan section 24. As the volume of air 70 passes across the fan blades 52, a first portion of air 74 is directed or routed into the bypass airflow passage 68 and a second portion of air 76 is directed or routed into the working gas flow path 48, or more specifically into the low-pressure compressor 32. The ratio between the first portion of air 74 and the second portion of air 76 is commonly known as a bypass ratio.
(36) As the second portion of air 76 enters the low-pressure compressor 32, one or more sequential stages of low-pressure compressor stator vanes 78 and low-pressure compressor rotor blades 80 coupled to the low-pressure shaft 46, progressively compress the second portion of air 76 flowing through the low-pressure compressor 32 enroute to the high-pressure compressor 34. Next, one or more sequential stages of high-pressure compressor stator vanes 82 and high-pressure compressor rotor blades 84 coupled to the high-pressure shaft 44 further compress the second portion of air 76 flowing through the high-pressure compressor 34. This provides compressed air to combustion section 36 where it mixes with fuel and burns to provide combustion gases 86.
(37) The combustion gases 86 are routed through the high-pressure turbine 38 where a portion of thermal and/or kinetic energy from the combustion gases 86 is extracted via sequential stages of high-pressure turbine stator vanes 88 that are coupled to a turbine casing and high-pressure turbine rotor blades 90 that are coupled to the high-pressure shaft 44, thus causing the high-pressure shaft 44 to rotate, thereby supporting operation of the high-pressure compressor 34. The combustion gases 86 are then routed through the low-pressure turbine 40 where a second portion of thermal and kinetic energy is extracted from the combustion gases 86 via sequential stages of low-pressure turbine stator vanes 92 that are coupled to a turbine casing and low-pressure turbine rotor blades 94 that are coupled to the low-pressure shaft 46, thus causing the low-pressure shaft 46 to rotate, and thereby supporting operation of the low-pressure compressor 32 and/or rotation of the fan 50.
(38) Combustion gases 86 are subsequently routed through the jet exhaust nozzle 42 of the turbomachine 26 to provide propulsive thrust. Simultaneously, the pressure of the first portion of air 74 is substantially increased as it is routed through the bypass airflow passage 68 before it is exhausted from a fan nozzle exhaust section 96 of the gas turbine engine 20, also providing propulsive thrust. The high-pressure turbine 38, the low-pressure turbine 40, and the jet exhaust nozzle 42 at least partially define a hot gas path 98 for routing the combustion gases 86 through the turbomachine 26.
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(45) Referring to
(46) In exemplary embodiments, as shown in
(47) In exemplary embodiments, as shown in
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(50) In an exemplary embodiment, as shown in
(51) As shown in
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(54) The spanwise distance S.sub.D may be measured as a distance between outer riblet 240 of micro-riblet patch 230 and outer riblet 340 of the second micro-riblet patch 330. In exemplary embodiments, the spanwise distance S.sub.D may be related to the overall micro-riblet patch width W.sub.P. For example, the spanwise distance S.sub.D between adjacent micro-riblet patches 230 and 330 may be in a range of 0 to 1.5 percent of the overall micro-riblet patch width W.sub.P of the first micro-riblet patch 230. A tangential arrangement of the adjacent micro-riblet patches 230 and 330 may be in the range of 50% to 50% of the overall micro-riblet patch width W.sub.P. The term tangential arrangement as used herein is defined as a spanwise distance between outer riblet 240 of micro-riblet patch 230 and an outer riblet 350 of the second micro-riblet patch 330. Outer riblet 350 is positioned closer to the root portion 204 of the turbine airfoil 200 as shown in
(55) Referring briefly back to
(56) In exemplary embodiments, as shown in
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(60) Further aspects are provided by the subject matter of the following clauses:
(61) A turbine airfoil, comprising: a leading edge, a trailing edge, a root portion, a tip portion, a chord line defining a chord length of the turbine airfoil, a suction side surface extending in a spanwise direction from the root portion to the tip portion and in a chordwise direction between the leading edge and the trailing edge, and a throat line extending spanwise along the suction side surface from the root portion to the tip portion; and a plurality of micro-riblet patches defined along the suction side surface aft of the throat line, wherein each micro-riblet patch of the plurality of micro-riblet patches extends in a flow-wise direction between the throat line and the trailing edge.
(62) The turbine airfoil of the preceding or any following clause, wherein the plurality of micro-riblet patches includes a first micro-riblet patch and a second micro-riblet patch, wherein the first micro-riblet patch is offset from the second micro-riblet patch in at least one of the flow-wise direction and the spanwise direction of the airfoil.
(63) The turbine airfoil of any preceding or following clause, wherein the plurality of micro-riblet patches comprises a first micro-riblet patch oriented at a first angle relative to an axial centerline of the turbine airfoil, and a second micro-riblet patch oriented at a second angle relative to the axial centerline of the turbine airfoil, wherein the first angle is greater than or less than the second angle.
(64) The turbine airfoil of any preceding or following clause, wherein each micro-riblet patch of the plurality of micro-riblet patches comprises a plurality of riblets extending parallel to one another in the flow-wise direction.
(65) The turbine airfoil of any preceding or following clause, wherein at least one micro-riblet patch of the plurality of micro-riblet patches includes at least one inner riblet extending at a first flow-wise length and at least two outer riblets extending at a second flow-wise length.
(66) The turbine airfoil of any preceding or following clause, wherein the first flow-wise length is greater than the second flow-wise length.
(67) The turbine airfoil of any preceding or following clause, wherein the first flow-wise length is less than the second flow-wise length.
(68) The turbine airfoil of any preceding or following clause, wherein the first flow-wise length is between 3 percent and 50 percent of the chord length of the airfoil.
(69) The turbine airfoil of any preceding or following clause, wherein the at least one inner riblet is disposed spanwise between the at least two outer riblets.
(70) The turbine airfoil of any preceding or following clause, wherein the plurality of micro-riblet patches comprises a first micro-riblet patch having a downstream end and a second micro-riblet patch having an upstream end, wherein the downstream end of the first micro-riblet patch is offset in the flow-wise direction from the upstream end of the second micro-riblet patch.
(71) The turbine airfoil of any preceding or following clause, wherein the downstream end of the first micro-riblet patch is offset from the upstream end of the second micro-riblet patch in the flow-wise direction by between 3 percent and 10 percent of the chord length of the airfoil.
(72) The turbine airfoil of any preceding or following clause, wherein the plurality of micro-riblet patches further comprises at least one micro-riblet patch disposed along or forward of the throat line.
(73) The turbine airfoil of any preceding or following clause, further comprising a platform, wherein the plurality of micro-riblet patches further comprises at least one micro-riblet patch disposed along the platform.
(74) A gas turbine engine, comprising: a first turbine airfoil defining a pressure side surface; a second turbine airfoil defining a suction side surface, wherein the pressure side surface of the first turbine airfoil and the suction side surface of the second turbine airfoil define a flowpath therebetween, wherein a throat line is defined along the suction side surface, the suction side surface comprising; and a plurality of micro-riblet patches defined along the suction side surface aft of the throat line, wherein each micro-riblet patch of the plurality of micro-riblet patches extends in a flow-wise direction between the throat line and the trailing edge.
(75) The gas turbine engine of the preceding or any following clause, wherein the plurality of micro-riblet patches includes a first micro-riblet patch and a second micro-riblet patch, wherein the first micro-riblet patch is offset from the second micro-riblet patch in at least one of the flow-wise direction and the spanwise direction of the airfoil.
(76) The gas turbine engine of any preceding or following clause, wherein the plurality of micro-riblet patches comprises a first micro-riblet patch oriented at a first angle relative to an axial centerline of the turbine airfoil, and a second micro-riblet patch oriented at a second angle relative to the axial centerline of the turbine airfoil, wherein the first angle is greater than or less than the second angle.
(77) The gas turbine engine of any preceding or following clause, wherein each micro-riblet patch of the plurality of micro-riblet patches comprises a plurality of riblets extending parallel to one another in the flow-wise direction.
(78) The gas turbine engine of any preceding or following clause, wherein at least one micro-riblet patch of the plurality of micro-riblet patches includes at least two inner riblets extending at a first flow-wise length and at least two outer riblets extending at a second flow-wise length, wherein the first flow-wise length is greater than the second flow-wise length.
(79) The gas turbine engine of any preceding or following clause, wherein the at least two inner riblets are disposed spanwise between the at least two outer riblets.
(80) The gas turbine engine of any preceding or following clause, wherein the first flow-wise length is between 3 percent and 50 percent of the chord length of the airfoil.
(81) The gas turbine engine of any preceding or following clause, wherein the plurality of micro-riblet patches comprises a first micro-riblet patch having a downstream end and a second micro-riblet patch having an upstream end, wherein the downstream end of the first micro-riblet patch is offset in the flow-wise direction from the upstream end of the second micro-riblet patch.
(82) The gas turbine engine of any preceding or following clause, wherein the downstream end of the first micro-riblet patch is offset from the upstream end of the second micro-riblet patch in the flow-wise direction by between 3 percent and 10 percent of the chord length of the airfoil.
(83) The gas turbine engine of any preceding or following clause, wherein the plurality of riblet patches comprises a first group of micro-riblet patches and a second group of micro-riblet patches.
(84) The gas turbine engine of any preceding or following clause, wherein the micro-riblet patches in the first group of micro-riblet patches are spaced apart from one another at a first spanwise distance and the micro-riblet patches of the second group of micro-riblet patches are spaced apart from one another at a second spanwise distance, wherein the second spanwise distance is 60 percent or less than the first spanwise distance.
(85) The gas turbine engine of any preceding or following clause, wherein the plurality of micro-riblet patches further comprises at least one micro-riblet patch disposed along or forward of the throat line.
(86) The gas turbine engine of any preceding or following clause, wherein the turbine airfoil further comprises a platform, wherein the plurality of micro-riblet patches further comprises at least one micro-riblet patch disposed along the platform.
(87) This written description uses examples to disclose the present disclosure, including the best mode, and also to enable any person skilled in the art to practice the disclosure, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the disclosure is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.