Packaging for golf clubs

Abstract

A packaging box for golf clubs is disclosed herein. The box comprises a body comprising a plurality of walls defining an elongated hollow interior, and divider inserts. The divider inserts allow for iron-type golf clubs to be packaged without the need for a full length plastic bag.

Claims

1. A box for a set of iron-type golf clubs, the box comprising: a body comprising a plurality of walls defining an elongated hollow interior, wherein the plurality of walls comprises side walls, a bottom wall, a front wall, a back wall and a top wall; a first separator panel extending less than halfway along a long axis of the body from a first end of the body, wherein the first separator panel is removably positioned midway between a width of the elongated hollow interior of body, wherein the first separator panel comprises a first horizontal panel, a first vertical panel, a second vertical panel and a second horizontal panel, the first vertical panel and the second vertical panel parallel and mated to each other, the first vertical panel and the second vertical panel substantially perpendicular to the first horizontal panel and the second horizontal panel, wherein the first horizontal panel and the second horizontal panel are positioned on the bottom wall of the body; a second separator panel extending less than halfway along a long axis of the body from a second end of the body, the second end opposing the first end, wherein the second separator panel is removably positioned midway between the width of the elongated hollow interior of body, wherein the second separator panel comprises a third horizontal panel, a third vertical panel, a fourth vertical panel and a fourth horizontal panel, the third vertical panel and the fourth vertical panel parallel and mated to each other, the third vertical panel and the fourth vertical panel substantially perpendicular to the third horizontal panel and the fourth horizontal panel, wherein the third horizontal panel and the fourth horizontal panel are positioned on the bottom wall of the body; wherein a plurality of iron-type golf clubs is positioned within the elongated hollow interior and separated by the first separator panel and the second separator panel; wherein a width of the box ranges from 3 to 5 inches; wherein a length of the box ranges from 40 to 60 inches; wherein a length of each of the first separator panel and the second separator panel ranges 10 inches to 13 inches.

2. The box according to claim 1 wherein plurality of iron-type golf clubs is eight iron-type golf clubs with a club head end of two iron-type golf clubs positioned on a first side of the first separator panel, a club head end of two iron-type golf clubs positioned on a second side of the first separator panel, a club head end of two iron-type golf clubs positioned on a first side of the second separator panel, and a club head end of two iron-type golf clubs positioned on a second side of the second separator panel.

3. The box according to claim 1 wherein the body is composed of corrugated paperboard.

4. A box for a set of iron-type golf clubs, the box comprising: a body comprising a plurality of walls defining an elongated hollow interior, wherein the plurality of walls comprises side walls, a bottom wall, a front wall, a back wall and a top wall; a first divider insert extending less than halfway along a long axis of the body from a first end of the body, wherein the first divider insert is removably positioned midway between a width of the elongated hollow interior of body, wherein the first separator panel comprises a first horizontal panel, a first vertical panel, a second vertical panel and a second horizontal panel, the first vertical panel and the second vertical panel parallel and mated to each other, the first vertical panel and the second vertical panel substantially perpendicular to the first horizontal panel and the second horizontal panel, wherein the first horizontal panel and the second horizontal panel are positioned on the bottom wall of the body; a second divider insert extending less than halfway along a long axis of the body from a second end of the body, the second end opposing the first end, wherein the second divider insert is removably positioned midway between the width of the elongated hollow interior of body, wherein the second separator panel comprises a third horizontal panel, a third vertical panel, a fourth vertical panel and a fourth horizontal panel, the third vertical panel and the fourth vertical panel parallel and mated to each other, the third vertical panel and the fourth vertical panel substantially perpendicular to the third horizontal panel and the fourth horizontal panel, wherein the third horizontal panel and the fourth horizontal panel are positioned on the bottom wall of the body; wherein a plurality of iron-type golf clubs is positioned within the elongated hollow interior and separated by the first divider insert and the second divider insert; wherein a width of the box ranges from 3 to 5 inches; wherein a length of the box ranges from 40 to 60 inches; wherein a length of each of the first separator panel and the second separator panel ranges 10 inches to 13 inches.

5. The box according to claim 4 wherein plurality of iron-type golf clubs is eight iron-type golf clubs with a club head end of two iron-type golf clubs positioned on a first side of the first divider insert, a club head end of two iron-type golf clubs positioned on a second side of the first divider insert, a club head end of two iron-type golf clubs positioned on a first side of the second divider insert, and a club head end of two iron-type golf clubs positioned on a second side of the second divider insert.

6. The box according to claim 4 wherein the body is composed of corrugated paperboard.

Description

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

(1) FIG. 1 is a top perspective view of a box with a set of irons placed within it.

(2) FIG. 2 is a top perspective view of a box with a set of irons placed within it.

(3) FIG. 3 is an isolated view of a divider insert.

(4) FIG. 4 is an isolated view of one end of the box with a panel having a slot to lock in the divider insert.

(5) FIG. 5 is a view of an assembled box with a divider.

(6) FIG. 6 is an illustration of a box with dividers.

(7) FIG. 7 is a top plan view of a blank for a divider.

(8) FIG. 8 is a top plan view of a blank for a box.

(9) FIG. 9 is a top plan view of a blank for a box.

(10) FIG. 10 is a top plan view of a blank for a divider.

(11) FIG. 11 illustrates an assembly step for the box.

(12) FIG. 12 illustrates an assembly step for the divider.

(13) FIG. 13 illustrates an assembly step for inserting the divider within the box.

(14) FIG. 14 illustrates an assembly step for inserting the divider within the box.

(15) FIG. 15 illustrates an assembly step for inserting the divider within the box.

(16) FIG. 16 illustrates a bubble bag placed on a head of an iron-type golf club.

(17) FIG. 17 illustrates an assembled box with a single iron-type golf club positioned within.

(18) FIG. 18 illustrates an assembled box with two iron-type golf clubs positioned within.

(19) FIG. 19 illustrates an assembled box with three iron-type golf clubs positioned within.

(20) FIG. 20 illustrates an assembled box with four iron-type golf clubs positioned within.

(21) FIG. 21 illustrates an assembled box with five iron-type golf clubs positioned within.

(22) FIG. 22 illustrates an assembled box with six iron-type golf clubs positioned within.

(23) FIG. 23 illustrates an assembled box with seven iron-type golf clubs positioned within.

(24) FIG. 24 illustrates an assembled box with eight iron-type golf clubs positioned within.

(25) FIG. 25 illustrates a box with a set of iron-type golf clubs ready for closing.

(26) FIG. 26 illustrates a closed box with a set of iron-type golf clubs.

DETAILED DESCRIPTION OF THE INVENTION

(27) A box 20 for packaging set of iron-type golf clubs 30 is shown in FIGS. 1-2. The box is preferably composed of corrugated cardboard preferably having a thickness ranging from 0.1 inch to 0.250 inch.

(28) The box 20 has dividers 10 (separator panels) that allow for secure placement of iron-type golf clubs 30 without the need for each club to be placed within a plastic bag to prevent damage to the clubs 30. Thus, the box 20 of the present invention reduces the amount of plastic used in packaging of sets of iron-type golf clubs 30.

(29) FIG. 3 is an isolated view of a blank for a divider insert 10 for the box 20. The divider insert 10 has a first panel P4, a second panel P5, a third panel P5, a fourth panel P4 and first tab T4 and a second tab T5. The second panel P5 and the third panel P5 are folded to mate with each other while panels P4 and P4 form a base. Tabs T4 and T5 create a slot for the divider insert 10, between the folded tabs T4 and T5 and the folded panels P5 and P5.

(30) FIG. 4 is an isolated view of one end of the box 10 with a tab panel T1 having a slot to lock in the divider insert 10, not shown. The slot of divider insert 10 engages with the slot of tab panel T1 to lock the divider insert 10 in place within the box 20.

(31) FIG. 5 illustrates the divider insert 10 placed within the box 20.

(32) FIG. 6 is a top perspective view of the box 20 showing the divider inserts 10a and 10b within the main body 15.

(33) FIG. 7 is a top plan view of a blank for a divider insert 10. The divider insert blank 10 preferably has a length L2 preferably ranging from 4 inches to 14 inches, more preferably from 8 inches to 12 inches, and most preferably 11 inches. Panels P5 and P5 of divider insert 10 have a width preferably ranging from 2 inches to 6 inches, more preferably from 3 inches to 5 inches, and most preferably 4.125 inches. Panels P4 and P4 of divider insert 10 have a width preferably ranging from 1 inches to 4 inches, more preferably from 2 inches to 3 inches, and most preferably 2.5 inches. The divider insert blank 10 has a length L3 preferably ranging from 10 to 14 inches, more preferably 12 to 13 inches, and most preferably 12.75 inches.

(34) FIG. 8 is a top plan view of a blank for the main body 15 of box 20. The main body 15 preferably has a length L1 preferably ranging from 30 inches to 55 inches, more preferably from 38 inches to 50 inches, and most preferably 42 inches. Each panel of the main body 15 preferably has a width, W, preferably ranging from 3 inches to 10 inches, more preferably from 4 inches to 6 inches, and most preferably 5 inches. Each tab panel preferably has a length preferably ranging from 2 to 6 inches, and more preferably 3 to 5 inches, and most preferably 4.75 inches.

(35) FIG. 9 is a top plan view of a blank for the main body 15 of box 20. The main body 15 comprises panels P1, P2, P3, P6, and P7, edge panels EP1 and EP2, and tab panels T1, T2, T3, T6, T7, T8, and T9.

(36) FIG. 10 is a top plan view of a blank for a divider insert 10 for the box 20. The divider insert 10 has a first panel P4, a second panel P5, a third panel P5, a fourth panel P4 and first tab T4 and a second tab T5.

(37) FIG. 11 illustrates an assembly step for the box 20. Panels P3 and P2 are folded up while tab panels T2 and T3 are locked on the inside on both ends of the box 20.

(38) FIG. 12 illustrates an assembly step for the divider insert 10. Panels P5 and P5 are folded together and panels P4 and P4 are flared outward.

(39) FIG. 13 illustrates an assembly step for inserting the divider insert 10 within the box 20. The divider insert 10 is positioned within the slot.

(40) FIG. 14 illustrates an assembly step for inserting the divider insert 10 within the box 20. The tab panel T5 is flared outward.

(41) FIG. 15 illustrates an assembly step for inserting the divider insert 10 within the box 20. The folded divider insert 10 and tab panel T1 are positioned within the box and locked into tab panel T3. The steps are repeated for the other end of the box.

(42) FIG. 16 illustrates a bubble bag 30 placed on a head of an iron-type golf club.

(43) FIGS. 17-26 illustrate the loading of a set of irons into the box 20. The clubs are preferably loaded into the box 20 one at a time, starting with the longest club. All of the clubs are preferably oriented in a toe up position. As shown in FIG. 18, a second club 2 is loaded next to the first club 1. Both clubs are on the same side of the divider insert 10. As shown in FIG. 19, a third club 3 is loaded on the other side of the divider insert 10. As shown in FIG. 20, a fourth club 4 is also loaded on the other side of the divider insert 10. As shown in FIG. 21, a fifth club 5 is loaded on the first side of the divider insert 10. As shown in FIG. 22, a sixth club 6 is loaded on the first side of the divider insert 10. As shown in FIG. 23, a seventh club 7 is loaded on the other side of the divider insert 10. As shown in FIG. 24, an eighth club 8 is also loaded on the other side of the divider insert 10. Each of the golf clubs 1-8 have a bubble bag 30a-h on the head of the golf club. FIG. 25 shows the golf clubs 1-8 within the box 20. FIG. 26 shows the closed box 20.

(44) From the foregoing it is believed that those skilled in the pertinent art will recognize the meritorious advancement of this invention and will readily understand that while the present invention has been described in association with a preferred embodiment thereof, and other embodiments illustrated in the accompanying drawings, numerous changes, modifications and substitutions of equivalents may be made therein without departing from the spirit and scope of this invention which is intended to be unlimited by the foregoing except as may appear in the following appended claims. Therefore, the embodiments of the invention in which an exclusive property or privilege is claimed are defined in the following appended claims.