Piston compressor having eccentric lifting element
12421943 ยท 2025-09-23
Assignee
Inventors
- Kornel KANTOR (Kecskemet, HU)
- Peter Kovacsik (Budapest, HU)
- Zoltan Laszlo VASS (Kecskemet, HU)
- Yves COMPERA (Garching bei Munchen, DE)
Cpc classification
F04B1/0413
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B27/0414
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B35/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B1/0413
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B27/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B35/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A piston compressor has a piston guided in a compressor cylinder, wherein the piston and the compressor cylinder form a compressor chamber for compressing a fluid. A shaft is provided that rotates around its axis. A lifting element is arranged eccentrically to the axis of the shaft and is provided fixed to the shaft. The lifting element and the piston are configured in such way that the piston performs a movement between a maximum and a minimum lifting position when the shaft rotates around its axis.
Claims
1. A piston compressor, comprising: a piston guided in a compressor cylinder, wherein the piston and the compressor cylinder form a compressor chamber for compressing a fluid; a shaft provided so as to rotate around its axis; and a lifting element arranged eccentrically to the axis of the shaft and provided fixed to the shaft, wherein the lifting element and the piston are configured such that the piston performs a movement between a maximum and a minimum lifting position when the shaft rotates around its axis, the compressor further comprises at least one further piston guided in a further compressor cylinder, the at least one further piston connected, directly or via further intermediate elements, to a further lifting element for each at least one further piston arranged on the shaft such that the at least one further piston is configured to perform a movement between a maximum and a minimum lifting position when the shaft rotates around its axis, a space that provides cooling is provided between the lifting element and the further lifting elements, and the space houses a cooling fluid therewithin, the shaft has a cylindrical shape and the lifting element has a hollow cylindrical shape, an inner diameter of the hollow cylindrical shaped lifting element corresponds to an outer diameter of the shaft, and an outer diameter of the hollow cylindrical shaped lifting element corresponds to an inner diameter of bearings for coupling the lifting element with the intermediate elements and the further intermediate elements, and the lifting element and the further lifting element are arranged so as to abut each other in the axial direction of the shaft.
2. The compressor according to claim 1, wherein the lifting element and the piston are directly connected to each other or are connected via intermediate elements.
3. The compressor according to claim 1, wherein the compressor comprises at least two further pistons, each further piston being guided in a further compressor cylinder.
4. The compressor according to claim 3, wherein the compressor cylinder and the further compressor cylinders are arranged in an angular arrangement, an angle between axes of the compressor cylinders is between 60 and 120.
5. The compressor according to claim 1, wherein the compressor cylinder and the further compressor cylinder are arranged such that a distance between axes of the compressor cylinder and the further compressor cylinder in the direction of the axis of the shaft: (i) is smaller than a sum of outer radiuses of the compressor cylinder and the further compressor cylinder, and/or (ii) is larger than an extension of each intermediate element coupling the piston with the shaft.
6. The compressor according to claim 1, wherein the compressor cylinder and the further compressor cylinder are arranged in a row.
7. The compressor according to claim 1, wherein the at least one further piston is connected directly or via the further intermediate elements to the further lifting element such that the at least one further piston is configured to perform a movement between a maximum and a minimum lifting position when the shaft rotates around its axis, wherein an extension of the lifting element in a direction of the axis of the shaft is selected such that the piston and the at least one further piston are connectable to the lifting element and the further lifting element, wherein axes of the pistons are positioned spaced from each other in the direction of the axis of the shaft.
8. The compressor according to claim 7, wherein each lifting element and the shaft are configured as one piece, the shaft has a cylindrical shape, and/or the lifting element has a disc shape or a cylindrical shape.
9. The compressor according to claim 1, further comprising: a split crank case with two separate parts that are connectable with each other along a connecting surface, wherein, before connecting the separate parts with each other, a mounting opening that is delimited by the connecting surface is dimensioned such that a pre-assembled crank drive comprising the shaft, the lifting element and the piston, is insertable via the mounting opening into one of the two separate parts.
10. The compressor according to claim 9, wherein (i) the connecting surface extends parallel to the direction of the axis of the shaft, wherein at least one of the cylinders is coupled to one of the separate parts while the remaining cylinder/s are connected to the other part, or (ii) the connecting surface extends perpendicular to the axis of the shaft, wherein the connecting surface cuts each cylinder opening in the crank case of each cylinder into two parts.
11. The compressor according to claim 1, wherein each of the lifting element and the further lifting element are configured as a separate piece, the lifting elements and the shaft are connected with each other in a torque transmitting manner by a connecting force acting in the direction of the axis of the shaft, and the connecting force is provided by biasing the shaft and the lifting elements in the direction of the axis of the shaft against each other.
12. The compressor according to claim 11, wherein each of the lifting elements comprise a bore for receiving the shaft, the bores of each lifting element are aligned to each other in that that the shaft, being cylindrically shaped, is insertable in the direction of the axis of the shaft through the bores when each lifting element is already preassembled in a crank case of the compressor in that they are already coupled with the pistons, and further comprising an abutment surface protruding in a radial direction, with respect to the axis of the shaft, from the shaft to allow transmitting the connecting force from the shaft to the lifting elements.
13. The compressor according to claim 1, wherein the lifting elements are arranged eccentrically to the axis of the shaft, and are provided fixed to the shaft, the lifting elements are aligned with each other in that an angle between the symmetry axis of the lifting elements is less than 180.
14. The compressor according to claim 1, wherein the piston is connected to the lifting element via a connection rod, the lifting element comprises a circular disc, which is eccentrically provided to the shaft regarding its axis, a roller bearing or a slide bearing is provided between the lifting element and the piston, and/or the fluid is a gas or a liquid.
15. A vehicle, comprising: a compressor according to claim 1, and (i) wherein the compressor is configured to supply air to at least one of the following systems of the vehicle: a fuel cell, a pneumatic braking system, an air suspension, a compressed air reservoir, and/or (ii) wherein the vehicle is configured as a commercial vehicle, a truck, a trailer, a passenger car, and/or a combination of a towing vehicle and a trailer, and/or (iii) wherein the vehicle is configured as an electric, hybrid or conventional vehicle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE DRAWINGS
(12)
(13) A piston 1 is shown which is guided in a compressor cylinder 2. The compressor cylinder 2 extends in the drawing vertically upwards so that its axis 10 is oriented vertically. The piston 1 is movable in the compressor cylinder 2 along the axis 10 from a maximum lifting position as it is shown in
(14) Further, a shaft 4 is shown extending perpendicularly out of the drawing plane. Consequently, the axis 5 of the shaft 4 extends perpendicularly out of the drawing plane as well. The shaft 4 is configured so as to rotate around its axis 5.
(15) A lifting element 6 is provided on the shaft 4. The lifting element 6 comprises a circular or cylindrical element. The axis of the circular or cylindrical element is oriented in parallel to the axis 5 of the shaft 4 but with an offset to this axis 5. Thus, the lifting element 6 is provided eccentrically to the shaft 4.
(16) When the shaft 4 rotates around its axis 5, the lifting element 6 rotates around this axis as well due to its fixed connection to the shaft 4.
(17) Around the lifting element 6, a connection element 7 is provided. The connection element 7 comprises a circular or cylindrical element coaxially provided to the lifting element 6. The lifting element 6 and the connection element 7 form a space 8 between both elements 6, 7.
(18) The space 8 can be configured in such way, that the lifting element 6 slides on the inner surface of the connection element 7 while the shaft 4 rotates around its axis 5. Therefore, a slide bearing is formed by the lifting element 6, the connection element 7 and the space 8. In this embodiment, a lubricant can be provided in the space 8 to reduce friction between the lifting element 6 and the connection element 7.
(19) In another embodiment, roller elements such as balls or needles, are provided in the space 8. Therefore, a roller bearing is formed by the lifting element 6, the connection element 7 and the space 8 comprising the roller elements. In this embodiment, a lubricant can be provided in the space 8 to reduce friction between the lifting element 6, the roller elements and the connection element 7.
(20) As the lifting element 6 is arranged eccentrically to the axis 5, the lifting element 6 and the connection element 7 perform a lifting movement when the shaft 4 rotates, in particular performs a full rotation, around its axis 5.
(21) To the connection element 7, an intermediate element 9 comprising a connection rod is pivotally attached with one end of the connection rod. The other end of the connection rod is pivotally attached to the piston 1. The intermediate element 9 is configured such that, when the shaft 4 rotates, in particular performs a full rotation, around its axis 5, the intermediate element 9 transmits the lifting movement of the connection element 7 to the piston 1.
(22) This lifting movement can be seen by comparing
(23) Further components of the compressor, in particular ports or valves, are not shown to keep the drawing simple.
(24) The embodiment shown in
(25) In the following, several embodiments of a shaft and one or more lifting elements are shown.
(26)
(27) A shaft 4 with an axis 5 is shown extending from the left to the right. On the shaft 4 a lifting element 6 is provided, which is shown in a section view. The shaft 4 and the lifting element 6 are provided as two separate elements.
(28) The lifting element 6 is provided eccentrically to the axis 5 of the shaft 4 causing the lifting element 6 to perform a lifting movement when the shaft 4 rotates, in particular performs a full rotation, around its axis 5.
(29) Around the lifting element 6 one or more piston(s) can be arranged which are each guided in a compressor cylinder as described above. The pistons can be arranged in the same plane the axis 5 is oriented perpendicular to. That means, each axis of the compressor cylinders can be arranged in this plane.
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(31) In contrast to the embodiment shown in
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(33) Basically, this embodiment corresponds to the embodiment of
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(35) This embodiment corresponds to the embodiment shown in
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(37) This embodiment corresponds to the embodiment shown in
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(39) This embodiment essentially corresponds to the embodiment of
(40) The embodiments shown in
(41) In the following,
(42)
(43) The compressor 14 further comprises three crank mechanisms 25 for transforming a rotational movement 27 of the shaft 4 into a reciprocating movement 29 of the piston 21. Each of the crank mechanisms 25 comprise a lifting element 31 in the form of an eccentric 31, in particular of a disc-shaped eccentric 31. Further, each crank mechanism comprises a conrod 33 being coupled with the shaft 4 by a roller bearing 36. The roller bearing 36 surrounds the shaft 4 (crank shaft 4). In particular, the roller bearing 36 is mounted on and surrounds the disc-shaped eccentric 31. The shaft 4 and the eccentrics 31 are surrounded by the roller bearing 36 in circumferential direction U. The axial direction A is indicated with A. The radial direction is indicated with R.
(44) As can best be seen in
(45) As can best be seen from
(46) The compressor 14 further comprises two flywheels 35 being configured to counteract mass forces 37, 39, 41, in particular rotating mass forces 37 and alternating mass forces 39, 41, acting on the shaft 4. This is in particular realized by configuring the flywheel in that, in addition to its flywheel function (flattening the torque curve of a compressor), it provides a counterweight function. This is in particular realized by configuring the flywheels 35 in that their centers of gravity 43 are spaced in radial direction R from the rotation axis 17 and positioned in circumferential direction relative to the lifting elements 31, the conrods 33 and the pistons 21 in that the resulting rotating mass force 45 of the flywheels 35 counteract the mass forces 37, 39 and 41 of the lifting elements 31, the conrods 33 and/or the pistons 31. As can be seen in
(47) The flywheels 35 in
(48) The flywheels 35 are further configured to counteract alternating mass forces 39, 41 of the pistons 21. As can be seen in
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(50) The crankcase housing 83 can further comprise a mounting opening 89 for inserting the shaft 4, in particular pre-mounted with the eccentrics 31, in axial direction A into the housing 83. The crankcase 81 further comprise a cover 91 for closing the mounting opening 89 after the shaft 4, and in particular the crank mechanisms and the compressor units are mounted. The shaft 4 can be supported in radial direction R by roller bearing 15 against the cover 91. The cover 91 and the housing 83 both comprise a bore with the same diameter and the same rotation axis, in particular the rotation axis 17 of the shaft, via which the roller bearings 15 are rotatably mounted at the housing 83 and the cover 91.
(51) The compressor 14 further comprise an air-filter 95 for filtering air before entering the crankcase 81. The air-filter 95 is mounted in axial direction A between the cover 91 and a filter cover 99. The air-filter 95 can be hollow cylindrically shaped. The air flow 97 through the compressor 14 is schematically illustrated by reference sign 97. From the left to the right, the air passes through (not shown) openings in the air-filter cover 99 into the inside of the hollow cylindrically shaped air-filter 95 through which the air 97 passes in radial direction R. After leaving the air-filter 95, the filtered air 97 enters the crankcase housing 83 via not shown openings in the cover 91. Subsequently, the air passes through openings (bores) 101 in the piston 21 into the air compression chamber delimited by the piston 21 and the cylinder 23. The cylinder 23 comprises openings (bores) 103 into a discharge-channel system 105. The discharge-channel system 105 comprises a ring shaped air collecting channel 107 in which compressed air from the three compressor units 19 is collected before being guided to an consume of compressed of air, such as a pneumatic braking system. The collecting channel 107 comprises cooling fins 108. The collecting channel 107 is fluidly connected with each of the compressor units 19 by individual discharge channels (lines) 109. The individual discharge channels 109 can be delimited, in radial direction on the inside, by the cylinder 23 and, in radial direction at the outside, by a cylinder cover 111. Further, in particular in the course of the individual discharge channels 109 in radial direction R, the discharge channel 109 can be realized by a bore through the cylinder 23 extending in axial direction of the shaft outside of the compression chamber. Further, the individual discharge channel 109 can and/or the collecting channel 107 can be integrated into the crankcase housing 83.
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(53) Due to the fact that the lifting elements 31 are separate elements, they can be individually pre-assembled to the pistons 21 outside of the crank case 81 which allows a strong fitting, in particular press fitting, between the connecting rods 33 and the lifting elements 31, in particular via roller bearings 36 connecting the lifting elements 31 with the pistons via the connecting rod 33. Further, thanks to the lifting elements being separate parts, they can be inserted into the crank case via piston openings, in particular bores 85, in the crank case 81. This particularly allows to combine the advantages of pre-assembling the pistons 21 and the lifting elements 31 outside of the crank case 81 with a one-piece crank case 81. The torque transmission from a motor, in particular electric motor, to the shaft 4 can be provided by coupling, for instance by a clutch 118.
(54) In an alternative embodiment, the crank case can be a split crank case, which is illustrated by the cutting lines 120 and 122 in
(55) The features disclosed in the above description, the figures and the claims might be significant for the realization of the invention in its different embodiments individually as in any combination.
REFERENCE SIGNS
(56) 1 piston 2 compressor cylinder 3 compressor chamber 4 shaft 5 axis 6 lifting element 7 connection element 8 space 9 intermediate element 10 axle of compressor cylinder 11 space 12 sleeve 13 lifting element 14 compressor 15 roller bearings 17, 55 rotation axis 19 compressor unit 21 piston 23 cylinder 25 crank mechanism 27 rotational movement 29 reciprocating movement 31 eccentric 33 connecting rods/conrods 35 flywheel 36 roller bearing 37 rotating mass forces 39 alternating mass force of the piston 40 orthogonal force component 41 parallel force component 43 center of gravity of the flywheel 45 rotating mass forces 77 center of gravity of the eccentric 79 superimposed force 81 crank case 83 housing 85 bore 89 mounting opening 90 threaded nut 91 cover 92 thread 94 compression force 95 air filter 96 ring-shaped shoulder 97 air flow 99 filter cover 101, 103 openings (bores) 105 discharge-channel system 107 collecting channel 108 cooling fins 109 individual discharge channel 111 cylinder head (cover) 114 bore 116 abutment surface 118 clutch 120, 122 cutting lines R radial direction A axial direction U circumferential direction