Hydrogen generation method using sodium borohydride
12420268 ยท 2025-09-23
Assignee
Inventors
- Mohamed Nady Abd El-Hameed Ibrahim (Riyadh, SA)
- Babiker Yagoub Elhadi Abdulkhair (Riyadh, SA)
- Mohamed Khairy Omran (Riyadh, SA)
Cpc classification
C01B3/065
CHEMISTRY; METALLURGY
B01J21/066
PERFORMING OPERATIONS; TRANSPORTING
B01J23/02
PERFORMING OPERATIONS; TRANSPORTING
C01P2002/72
CHEMISTRY; METALLURGY
International classification
B01J21/06
PERFORMING OPERATIONS; TRANSPORTING
B01J23/02
PERFORMING OPERATIONS; TRANSPORTING
B01J37/34
PERFORMING OPERATIONS; TRANSPORTING
C01B21/06
CHEMISTRY; METALLURGY
C01B3/06
CHEMISTRY; METALLURGY
Abstract
A method of hydrogen generation from sodium borohydride (NaBH.sub.4) using zirconium dioxide/calcium silicate/graphitic carbon nitride (ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4) based nanocomposite includes hydrolyzing NaBH.sub.4 in the presence of a ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4 nanocomposite material, where the NaBH.sub.4 reacts with water to form hydrogen (H.sub.2) gas in the presence of the ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4 nanocomposite material as a catalyst. Further, the ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4 nanocomposite material includes spherical metal oxide nanoparticles including a ZrO.sub.2 phase and a CaSiO.sub.3 phase dispersed on a matrix of g-C.sub.3N.sub.4 nanosheets, where the spherical metal oxide nanoparticles have an average particle diameter in a range from 3 to 18 nm. Still further, the hydrolyzing proceeds with a hydrogen generation rate of greater than or equal to 200 mL.Math.min.sup.1.Math.g.sup.1.
Claims
1. A method of hydrogen generation from NaBH.sub.4, comprising: hydrolyzing NaBH.sub.4 in the presence of a ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4 nanocomposite material; wherein the NaBH.sub.4 reacts with water to form H.sub.2 gas in the presence of the ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4 nanocomposite material as a catalyst; wherein the ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4 nanocomposite material comprises spherical metal oxide nanoparticles comprising a ZrO.sub.2 phase and a CaSiO.sub.3 phase dispersed on a matrix of g-C.sub.3N.sub.4 nanosheets, wherein the spherical metal oxide nanoparticles have an average particle diameter in a range from 3 to 18 nm, and wherein the hydrolyzing proceeds with a hydrogen generation rate of greater than or equal to 200 mL.Math.min.sup.1.Math.g.sup.1.
2. The method of claim 1, wherein the hydrolyzing proceeds with a hydrogen generation rate of greater than or equal to 250 mL.Math.min.sup.1.Math.g.sup.1.
3. The method of claim 2, wherein the hydrolyzing proceeds with a hydrogen generation rate of greater than or equal to 300 mL.Math.min.sup.1.Math.g.sup.1.
4. The method of claim 1, wherein the hydrolyzing proceeds with a hydrogen generation rate of greater than or equal to 1400 mL.Math.min.sup.1.Math.g.sup.1.
5. The method of claim 4, wherein the hydrolyzing proceeds with a hydrogen generation rate of greater than or equal to 1500 mL.Math.min.sup.1.Math.g.sup.1.
6. The method of claim 5, wherein the hydrolyzing proceeds with a hydrogen generation rate of greater than or equal to 1600 mL.Math.min.sup.1.Math.g.sup.1.
7. The method of claim 6, wherein the hydrolyzing proceeds with a hydrogen generation rate of greater than or equal to 1650 mL.Math.min.sup.1.Math.g.sup.1.
8. The method of claim 7, wherein the hydrolyzing proceeds with a hydrogen generation rate of greater than or equal to 1675 mL.Math.min.sup.1.Math.g.sup.1.
9. The method of claim 1, wherein the hydrolyzing proceeds with a hydrogen generation rate of 310 mL.Math.min.sup.1.Math.g.sup.1 at 28 C.
10. The method of claim 1, wherein the hydrolyzing proceeds with a hydrogen generation rate of 1685 mL.Math.min.sup.1.Math.g.sup.1 at 38 C.
11. The method of claim 1, wherein the spherical metal oxide nanoparticles have an average particle diameter in a range from 5 to 12 nm.
12. The method of claim 11, wherein the spherical metal oxide nanoparticles have an average particle diameter in a range from 7 to 10 nm.
13. The method of claim 12, wherein the spherical metal oxide nanoparticles have an average particle diameter of 8.5 nm.
14. The method of claim 1, wherein the ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4 nanocomposite material has a BET surface area greater than or equal to 55 m.sup.2.Math.g.sup.1.
15. The method of claim 14, wherein the ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4 nanocomposite material has a BET surface area greater than or equal to 60 m.sup.2.Math.g.sup.1.
16. The method of claim 15, wherein the ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4 nanocomposite material has a BET surface area greater than or equal to 65 m.sup.2.Math.g.sup.1.
17. The method of claim 1, wherein the ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4 nanocomposite material has a pore volume greater than or equal to 0.15 cm.sup.3.Math.g.sup.1.
18. The method of claim 17, wherein the ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4 nanocomposite material has a pore volume greater than or equal to 0.20 cm.sup.3.Math.g.sup.1.
19. The method of claim 18, wherein the ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4 nanocomposite material has a pore volume greater than or equal to 0.25 cm.sup.3.Math.g.sup.1.
20. The method of claim 1, wherein the ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4 nanocomposite material has a trimodal pore size distribution with average pore diameters maximized at 6.2, 9.53, and 17.2 nm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A more complete appreciation of this disclosure and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
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DETAILED DESCRIPTION
(12) When describing the present disclosure, the terms used are to be construed in accordance with the following definitions, unless a context dictates otherwise.
(13) Embodiments of the present disclosure will now be described more fully hereinafter with reference to the accompanying drawings wherever applicable, in that some, but not all, embodiments of the disclosure are shown.
(14) In the drawings, like reference numerals designate identical or corresponding parts throughout the several views. Further, as used herein, the words a, an and the like generally carry a meaning of one or more, unless stated otherwise.
(15) Furthermore, the terms approximately, approximate, about, and similar terms generally refer to ranges that include the identified value within a margin of 20%, 10%, or preferably 5%, and any values therebetween.
(16) As used herein, the term room temperature refers to a temperature range of 25 degrees Celsius ( C.)3 C. in the present disclosure.
(17) As used herein, the term nanoparticles (NPs) refers to particles having a particle size of 1 nanometer (nm) to 1000 nm within the scope of the present disclosure.
(18) As used herein, the term nanocomposite refers to a composite material that has at least one component with a grain size measured in nanometers.
(19) As used herein, the term pore volume refers to the total volume of void spaces (pores) within a material that is capable of being filled by a gas or liquid. It is typically expressed in cubic centimeters per gram (cm.sup.3/g) and is a parameter in characterizing the porous structure of materials, such as adsorbents or catalysts.
(20) A weight percent of a component, unless specifically stated to the contrary, is based on the total weight of the nanocomposite in which the component is included. For example, if a particular element or component in the nanocomposite is said to have 5 wt. %, it is understood that this percentage is in relation to a total compositional percentage of 100%.
(21) The present disclosure is intended to include all hydration states of a given compound or formula, unless otherwise noted or when heating a material.
(22) In addition, the present disclosure is intended to include all isotopes of atoms occurring in the present compounds and complexes. Isotopes include those atoms having the same atomic number but different mass numbers. By way of general example, and without limitation, isotopes of hydrogen include deuterium and tritium, and isotopes of carbon include .sup.13C and .sup.14C. Isotopes of oxygen include .sup.16O, .sup.17O, and .sup.18O. Isotopically-labeled compounds of the disclosure may generally be prepared by conventional techniques known to those skilled in the art or by processes analogous to those described herein, using an appropriate isotopically-labeled reagent in place of the non-labeled reagent otherwise employed.
(23) Aspects of the present disclosure are directed toward a ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4 nanocomposite material, also referred to as the nanocomposite material or ZrO.sub.2/CaSiO.sub.3@g-C.sub.3N.sub.4 nanocomposite, designed to function as a catalyst to enhance the hydrolysis of sodium borohydride (NaBH.sub.4) for efficient production of hydrogen gas. The catalyst facilitates the safe and rapid release of hydrogen from NaBH.sub.4, making it an efficient solution for clean hydrogen production. The present disclosure circumvents the drawbacks of prior art by addressing limitations such as high catalyst costs, slow reaction rates, and environmental concerns. Traditional catalysts often require expensive materials, resulting in inefficient or slow hydrogen production. In contrast, the present disclosure uses a cost-effective catalyst that promotes faster hydrogen generation without relying on toxic or scarce materials. The simplicity of its preparation and its high catalytic activity also provides scalability and practical applicability, making it a more efficient and sustainable alternative to existing methods.
(24) A nanocomposite material is described. The nanocomposite material includes ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4.
(25) In one or more embodiments, the ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4 nanocomposite material has a ZrO.sub.2 content in a range from 28 to 38 weight % (wt. %), a CaSiO.sub.3 content in a range from 28 to 38 wt. %, and a g-C.sub.3N.sub.4 content in a range from 28 to 38 wt. %.
(26) In some embodiments, the ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4 nanocomposite material is porous. Pores may be micropores, mesopores, macropores, and/or a combination thereof. The pores exist in the bulk material, not necessarily in the molecular structure of the material. The term microporous means that nanocomposite have pores with an average pore width (i.e. diameter) of less than 2 nm. The term mesoporous means the pores of the nanocomposite have an average pore width of 2-50 nm. The term macroporous means the pores of nanocomposite have an average pore width larger than 50 nm. Pore size may be determined by methods including, but not limited to, gas adsorption (e.g. N.sub.2 adsorption), mercury intrusion porosimetry, and imaging techniques such as scanning electron microscopy (SEM), and X-ray computed tomography (XRCT).
(27) In some embodiments, a Brunauer-Emmett-Teller (BET) surface area of the ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4 nanocomposite material greater than or equal to 45 m.sup.2.Math.g.sup.1, preferably 55 m.sup.2.Math.g.sup.1, preferably greater than or equal to 60 m.sup.2.Math.g.sup.1, preferably greater than or equal to 65 m.sup.2.Math.g.sup.1. In a specific embodiment, the BET surface area of the ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4 nanocomposite material is about 66.5 m.sup.2.Math.g.sup.1. The BET hypothesis is the foundation for an analysis method for determining the specific surface area of a material. It attempts to explain the physical adsorption of gas molecules on a solid surface. Specific surface area is a property of solids, which is the total surface area of a material per unit of mass, solid or bulk volume, or cross-sectional area. In some embodiments, pore diameter, pore volume, and BET surface area are measured by gas adsorption analysis, preferably N.sub.2 adsorption analysis (e.g., N.sub.2 adsorption isotherms).
(28) In some embodiments, the average pore distribution of the nanocomposite may include, but is not limited to, crystalline average pore distribution, bimodal, trimodal, multimodal, narrow, broad, and Gaussian. In a preferred embodiment, the average pore distribution of nanocomposite is trimodal, indicating three pore sizes within the material.
(29) In some embodiments, the ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4 nanocomposite material has a trimodal pore size distribution with average pore diameters maximized at 6.2, 9.53, and 17.2 nm, according to Barrett-Joyner-Halenda (BJH) measurement method.
(30) In some embodiments, the ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4 nanocomposite material has a pore volume greater than or equal to 0.05 cm.sup.3.Math.g.sup.1, preferably 0.15 cm.sup.3.Math.g.sup.1, preferably greater than or equal to 0.20 cm.sup.3.Math.g.sup.1, preferably greater than or equal to 0.25 cm.sup.3.Math.g.sup.1. In a specific embodiment, the ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4 nanocomposite material has a pore volume of about 0.26 cm.sup.3.Math.g.sup.1.
(31) The ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4 nanocomposite material includes spherical metal oxide nanoparticles including a ZrO.sub.2 phase and a CaSiO.sub.3 phase dispersed on a matrix of g-C.sub.3N.sub.4 nanosheets. The spherical metal oxide nanoparticles have an average particle diameter in a range from 0.5 to 50 nm, preferably 3 to 18 nm, preferably 4 to 15 nm, preferably 5 to 12 nm, preferably 7 to 10 nm, and more preferably about 8 to 9 nm. In a preferred embodiment, the spherical metal oxide nanoparticles have an average particle diameter of about 8.5 nm.
(32) In some embodiments, in the ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4 nanocomposite material may exist in various morphological shapes such as nanosheets, nanowires, nanospheres, nanocrystals, nanorectangles, nanotriangles, nanopentagons, nanohexagons, nanoprisms, nanodisks, nanocubes, nanoribbons, nanoblocks, nanotoroids, nanodiscs, nanobarrels, nanogranules, nanowhiskers, nanoflakes, nanofoils, nanopowders, nanoboxes, nanobeads, nanobelts, nano-urchins, nanoflowers, nanostars, tetrapods, and their mixtures. In a preferred embodiment, the nanocomposite has a morphology including ZrO.sub.2 and CaSiO.sub.3 spherical metal oxide nanoparticles dispersed on g-C.sub.3N.sub.4 nanosheets.
(33) In some embodiments, the ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4 nanocomposite material has crystalline content and includes a ZrO.sub.2 phase, a CaSiO.sub.3 phase, and g-C.sub.3N.sub.4. ZrO.sub.2 may exist in various crystalline phases, such as monoclinic, tetragonal, and cubic, although in a preferred embodiment, the dominant phase is monoclinic phase.
(34) A method of hydrogen generation from sodium borohydride (NaBH.sub.4) is described. The method includes contacting NaBH.sub.4 in the presence of the ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4 nanocomposite material, at a temperature in a range of from 120 to 250 C., preferably 150 to 200 C., preferably 160 to 190 C., preferably 170 to 180 C., preferably 180 C., wherein the NaBH.sub.4 reacts with water to form H.sub.2 gas in the presence of the ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4 nanocomposite material as a catalyst.
(35) In some embodiments, the method of contacting sodium borohydride with the ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4 nanocomposite material is performed at a temperature range of 120 to 250 C., preferably 150 to 200 C., preferably 160 to 190 C., preferably 170 to 180 C., preferably 180 C. and a pressure of 1 to 10 bar, preferably 2 to 9 bar, preferably 3 to 8 bar, preferably 4 to 7 bar, preferably 5 to 6 bar, preferably 5 bar, for 1 to 3 hours, preferably 1 to 2 hours, preferably 1 hour.
(36) In some embodiments, other borohydride salts such as lithium borohydride, potassium borohydride, calcium borohydride, magnesium borohydride, aluminum borohydride, zinc borohydride, barium borohydride, cesium borohydride, rubidium borohydride, strontium borohydride, tetrabutylammonium borohydride, ammonium borohydride, trimethylammonium borohydride, benzyltrimethylammonium borohydride, potassium tetraphenylborate, lithium tetrafluoroborate, potassium tetrafluoroborate, sodium tetrafluoroborate, copper borohydride, nickel borohydride, iron borohydride, lead borohydride, copper (II) borohydride, thallium borohydride, gold borohydride, silver borohydride, rhodium borohydride, palladium borohydride, antimony borohydride, and/or combinations thereof may also be used.
(37) In some embodiments, the hydrogen is generated at a hydrogen generation rate of greater than or equal to 100 mL.Math.min.sup.1.Math.g.sup.1, preferably greater 200 mL.Math.min.sup.1.Math.g.sup.1, preferably greater than or equal to 250 mL.Math.min.sup.1.Math.g.sup.1, preferably greater than or equal to 300 mL.Math.min.sup.1.Math.g.sup.1, preferably greater than or equal to 400 mL.Math.min.sup.1.Math.g.sup.1, preferably greater than or equal to 500 mL.Math.min.sup.1.Math.g.sup.1, preferably greater than or equal to 600 mL.Math.min.sup.1.Math.g.sup.1, preferably greater than or equal to 700 mL.Math.min.sup.1.Math.g.sup.1, preferably greater than or equal to 800 mL.Math.min.sup.1.Math.g.sup.1, preferably greater than or equal to 900 mL.Math.min.sup.1.Math.g.sup.1, preferably greater than or equal to 1000 mL.Math.min.sup.1.Math.g.sup.1, preferably greater than or equal to 1100 mL.Math.min.sup.1.Math.g.sup.1, preferably greater than or equal to 1200 mL.Math.min.sup.1.Math.g.sup.1, preferably greater than or equal to 1300 mL.Math.min.sup.1.Math.g.sup.1, preferably greater than or equal to 1400 mL.Math.min.sup.1.Math.g.sup.1, preferably greater than or equal to 1500 mL.Math.min.sup.1.Math.g.sup.1, preferably greater than or equal to 1600 mL.Math.min.sup.1.Math.g.sup.1, preferably greater than or equal to 1650 mL.Math.min.sup.1.Math.g.sup.1, preferably greater than or equal to 1675 mL.Math.min.sup.1.Math.g.sup.1. In a specific embodiment, the hydrogen is generated at a hydrogen generation rate of 310 mL.Math.min.sup.1.Math.g.sup.1 at 28 C. In another specific embodiment, the hydrogen is generated at a hydrogen generation rate of 1685 mL.Math.min.sup.1.Math.g.sup.1 at 38 C.
(38) The following examples are provided solely for illustration and are not to be construed as limitations of the present disclosure, as many variations thereof are possible without departing from the spirit and scope of the present disclosure.
EXAMPLES
(39) The following examples demonstrate zirconium dioxide/calcium silicate/graphitic carbon nitride (ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4) based nanocomposite as described herein. The examples are provided solely for illustration and are not to be construed as limitations of the present disclosure, as many variations thereof are possible without departing from the spirit and scope of the present disclosure.
Example 1: Fabricating the CaSiO.SUB.3
(40) Equal moles of calcium nitrate (0.5 g) and sodium metasilicate (0.37 g) were dispersed in 100 milliliters (mL) of ethanol: water (1:1) in a 150 mL glass beaker and sonicated for 15 minutes. The mixture was transferred to a 200 mL autoclave and then placed in an oven operated at 180 C. for 2 hours. The product was dispersed in 500 mL distilled water with an ultrasonic bath for 10 minutes, filtered via a Buchner system, rinsed with distilled water, and dried at 120 C. for 1 hour.
Example 2: Fabricating the g-C.SUB.3.N.SUB.4
(41) About 30 grams (g) of urea was placed in a 250 mL porcelain crucible, covered with its porcelain cover, then the crucible and cover were wrapped with three layers of aluminum foil to reduce the urea loss to sublimation. The crucible was heated via a furnace set at 600 C. for 45 minutes.
Example 3: Fabricating the ZrO.SUB.2
(42) About 10 g zirconium oxychloride octahydrate and 10 g of xylose were placed in a 500 mL beaker. 100 mL distilled water was added to the mixture and heated till a clear solution was obtained. 10 mL of concentrated nitric acid was added to the mixture, which was then at 200 C. heated until the carbonization of xylose. The mixture was placed in an oven set at 200 C. for 3 hours, the black product was milled in a mortar, placed in a 150 mL porcelain dish, and calcined at 550 C. for 4 hours.
Example 4: Fabricating the ZrO.SUB.2./CaSiO.SUB.3.@g-C.SUB.3.N.SUB.4
(43) An equal amount of CaSiO.sub.3, g-C.sub.3N.sub.4, and ZrO.sub.2 (0.5 grams each) was transferred to a mono wave-200 vial (G30), dispersed in 20 mL ethylene glycol monomethyl ether via an ultrasonic bath for 30 minutes. The vial was closed with its Teflon cover and placed in the Anton-Baar Monowave-200 operated at 180 C. and 5 bar pressure for one hour. The product was dispersed in 1 litre (L) distilled water with an ultrasonic bath for 30 minutes, filtered via a Buchner system, rinsed with distilled water, and dried at 150 C. for 2 hours.
Example 5: Characterization
(44) X-ray diffraction (XRD) was used to examine the crystallinity and phase identification of the ZrO.sub.2/CaSiO.sub.3/g-C.sub.3N.sub.4 catalyst; the findings are shown in
(45) Transmission electron microscopy (TEM) images of ZrO.sub.2/CaSiO.sub.3@g-C.sub.3N.sub.4 nanocomposite were presented in
(46)
Example 6: Generating Hydrogen (H.SUB.2.) from the Hydrolysis of Sodium Borohydride (Na BH.SUB.4.)
(47) The results of hydrolysis of NaBH.sub.4 with and without ZrO.sub.2/CaSiO.sub.3@g-C.sub.3N.sub.4 nanocomposite catalyst are shown in
(48) In the present disclosure, ZrO.sub.2/CaSiO.sub.3@g-C.sub.3N.sub.4 nanocomposite was fabricated by a facile and low-cost method. The synthesized catalyst was characterized by XRD, TEM, and BET. XRD confirmed the successful fabrication of ZrO.sub.2/CaSiO.sub.3@g-C.sub.3N.sub.4 nanocomposite. Further, the disclosure was focused on the fabrication of the ZrO.sub.2/CaSiO.sub.3@g-C.sub.3N.sub.4 nanocomposite and the generation of H.sub.2 as a fuel with the highest hydrogen generation rate (HGR). The catalytic activity revealed that the fabricated catalyst may hydrolyze the NaBH.sub.4 with a hydrogen generation rates (HGR) of 310.0 mL min.sup.1 g.sup.1 and 1685.0 mL min.sup.1 g.sup.1 at reaction temperatures of 28 C. and 38 C., respectively. Still further, it may be stated that by using the above-identified nanocatalyst H.sub.2 production may be achieved.
(49) Numerous modifications and variations of the present disclosure are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the disclosure may be practiced otherwise than as specifically described herein.