Hydrogen compression and storage systems
12422099 ยท 2025-09-23
Assignee
Inventors
Cpc classification
F17C11/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2227/0302
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2221/012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/0447
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2270/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C5/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/032
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2227/0171
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/0642
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F17C5/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A hydrogen compressor includes an inlet valve, an outlet valve, a storage container in fluid communication with the inlet valve and the outlet valve, a heat transfer device, and storage media arranged inside the storage container. The storage media is made from an initial composition that includes a first element and a second element. The second element has at least one substitution element that is identified based on at least one of the ground state volume per atom of the elemental solid, the covalent radius, the Pauling electronegativity, and the number of valence electrons of the substitution element.
Claims
1. A hydrogen compressor comprising: an inlet valve; an outlet valve; a storage container in fluid communication with the inlet valve and the outlet valve; a heat transfer device; and storage media arranged inside the storage container, wherein the storage media is formed from a composition, wherein the composition is selected and made by way of a process comprising: providing a proposed composition for the storage media as input to a computer-implemented machine learning model, wherein the proposed composition comprises a first element and a second element, and further wherein the proposed composition has a known plateau pressure associated therewith; providing a target plateau pressure for the storage media as input to the computer-implemented machine learning model; and identifying, by the computer-implemented machine learning model, the composition for the storage media, wherein the composition for the storage media is different from the proposed composition for the storage media, wherein the composition has a computed plateau pressure that is closer to the target plateau pressure than the known plateau pressure, and further wherein the composition for the storage media comprises: at least one of the first element or the second element; and a third element; wherein the computer-implemented machine learning model identifies the composition based upon properties of the first element, the second element, and the third element, and further wherein the properties comprise a ground state volume per atom of an elemental solid, a covalent radius, a Pauling electronegativity, and a number of valence electrons.
2. The hydrogen compressor of claim 1, wherein the computed plateau pressure of the composition is greater than the known plateau pressure of the proposed composition.
3. The hydrogen compressor of claim 2, wherein an average ground state volume per atom of the composition is less than an average ground state volume per atom of the proposed composition.
4. The hydrogen compressor of claim 2, wherein an average covalent radius of elements of the composition is less than an average covalent radius of elements of the proposed composition; and/or wherein an average number of valence electrons of elements of the composition is less than an average number of valence electrons of the proposed composition.
5. The hydrogen compressor of claim 2, wherein an average Pauling negativity of elements of the composition is greater than an average Pauling negativity of the elements of the proposed composition; and/or wherein a hydrogen desorption enthalpy of the composition is less than a hydrogen desorption enthalpy of the proposed composition.
6. The hydrogen compressor of claim 1, wherein the first element is a hydride forming element and the second element is a non-hydride forming element.
7. The hydrogen compressor of claim 1, wherein at least the first element and second element are independently selected from the group consisting of: Ti, Fe, Zr, Cr, Mn, Ni, V, Co, and combinations thereof.
8. The hydrogen compressor of claim 1, further comprising: a first stage comprising the storage media; and a second stage comprising a second storage media, the second storage media formed of a third composition that differs from the proposed composition and the composition; wherein the third composition produces an output plateau pressure that differs from the proposed composition and the composition.
9. A method for creating a hydrogen compressor, the method comprising: identifying a final composition for a storage media of the hydrogen compressor, wherein identifying the final composition for the storage media comprises: providing a proposed composition for the storage media as input to a computer-implemented machine learning model, wherein the proposed composition comprises a first element and a second element, and further wherein the proposed composition has a known plateau pressure associated therewith; providing a target plateau pressure for the storage media as input to the computer-implemented machine learning model; and identifying, by the computer-implemented machine learning model, the final composition for the storage media, wherein the final composition for the storage media is different from the proposed composition for the storage media, wherein the final composition has a computed plateau pressure that is closer to the target plateau pressure than the known plateau pressure, and further wherein the final composition for the storage media comprises: at least one of the first element or the second element; and a third element; wherein the computer-implemented machine learning model identifies the final composition based upon properties of the first element, the second element, and the third element, and further wherein the properties comprise a ground state volume per atom of an elemental solid, a covalent radius, a Pauling electronegativity, and a number of valence electrons; and forming the storage media for the hydrogen compressor such that the storage media is at least partially formed of the final composition.
10. The method of claim 9, wherein the computed plateau pressure of the final composition is greater than the known plateau pressure of the proposed composition.
11. The method of claim 10, wherein an average ground state volume per atom of the final composition is less than an average ground state volume per atom of the proposed composition.
12. The method of claim 10, wherein an average covalent radius of elements of the final composition is less than an average covalent radius of elements of the proposed composition; and/or wherein an average number of valence electrons of elements of the final composition is less than an average number of valence electrons of the proposed composition.
13. The method of claim 10, wherein the final composition forms an interstitial metal hydride when loaded with hydrogen.
14. The method of claim 10, wherein an average Pauling negativity of elements of the final composition is greater than an average Pauling negativity of the elements of the initial composition.
15. The method of claim 9, wherein a hydrogen desorption enthalpy of the final composition is less than a hydrogen desorption enthalpy of the proposed composition.
16. The method of claim 9, further comprising: including the storage media in a first stage of the hydrogen compressor; and coupling a second stage to the first stage in the hydrogen compressor, wherein the second stage comprises a second storage media, the second storage media formed of a third composition that differs from the proposed composition and the final composition; wherein the third composition produces an output plateau pressure that differs from the proposed composition and the composition.
17. A method for using a hydrogen storage system, the method comprising: receiving a request at a controller for hydrogen to be released from the hydrogen storage system, wherein the hydrogen storage system comprises a storage media that is formed of a composition, wherein the composition of the storage media is made by way of a process comprising: providing a proposed composition for the storage media as input to a computer-implemented machine learning model, wherein the proposed composition comprises a first element and a second element, and further wherein the proposed composition has a known plateau pressure associated therewith; providing a target plateau pressure for the storage media as input to the computer-implemented machine learning model; and identifying, by the computer-implemented machine learning model, the composition for the storage media, wherein the composition for the storage media is different from the proposed composition for the storage media, wherein the composition has a computed plateau pressure that is closer to the target plateau pressure than the known plateau pressure, and further wherein the composition for the storage media comprises: at least one of the first element or the second element; and a third element; wherein the computer-implemented machine learning model identifies the composition based upon properties of the first element, the second element, and the third element, and further wherein the properties comprise a ground state volume per atom of the elemental solid, a covalent radius, a Pauling electronegativity, and a number of valence electrons; and releasing the hydrogen from the hydrogen storage system in response to receipt of the request.
18. The method of claim 17, wherein the computed plateau pressure of the composition is greater than the known plateau pressure of the proposed composition and a desired filling pressure hydrogen storage system is about 350 bar to about 850 bar.
19. The method of claim 18, wherein an average ground state volume per atom of the composition is less than an average ground state volume per atom of the proposed composition and an average covalent radius of elements of the composition is less than an average covalent radius of elements of the proposed composition.
20. The method of claim 18, wherein the composition of the storage media forms an interstitial metal hydride when loaded with hydrogen and wherein the first, second, and third element is independently selected from the group consisting of: Ti, Fe, Zr, Cr, Mn, Ni, V, Co, and combinations thereof.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(6) Various technologies pertaining to hydrogen compressors and storage systems are now described with reference to the drawings, wherein like reference numerals are used to refer to like elements throughout. In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of one or more aspects. It may be evident, however, that such aspect(s) may be practiced without these specific details. In other instances, well-known structures and devices are shown in block diagram form in order to facilitate describing one or more aspects. Further, it is to be understood that functionality that is described as being carried out by certain system components may be performed by multiple components. Similarly, for instance, a component may be configured to perform functionality that is described as being carried out by multiple components.
(7) Moreover, the term or is intended to mean an inclusive or rather than an exclusive or. That is, unless specified otherwise, or clear from the context, the phrase X employs A or B is intended to mean any of the natural inclusive permutations. That is, the phrase X employs A or B is satisfied by any of the following instances: X employs A; X employs B; or X employs both A and B. In addition, the articles a and an as used in this application and the appended claims should generally be construed to mean one or more unless specified otherwise or clear from the context to be directed to a singular form.
(8) As described herein, when one or more components are described as being connected, joined, affixed, coupled, attached, or otherwise interconnected, such interconnection may be direct as between the components or may be indirect such as through the use of one or more intermediary components. Also as described herein, reference to a member, component, or portion shall not be limited to a single structural member, component, or element but can include an assembly of components, members, or elements. Also as described herein, the terms substantially and about are defined as at least close to (and includes) a given value or state (preferably within 10% of, more preferably within 1% of, and most preferably within 0.1% of).
(9) Computer or processor as used herein includes, but is not limited to, any programmed or programmable electronic device or coordinated devices that can store, retrieve, and process data and may be a processing unit or in a distributed processing configuration. Examples of processors include microprocessors, microcontrollers, graphics processing units (GPUs), floating point units (FPUs), reduced instruction set computing (RISC) processors, digital signal processors (DSPs), field programmable gate arrays (FPGAs), etc. The processor can also be a processor dedicated to the training of neural networks and other artificial intelligence (AI) systems.
(10) Logic, synonymous with circuit as used herein includes, but is not limited to, hardware, firmware, software and/or combinations of each to perform one or more functions or actions. For example, based on a desired application or needs, logic may include a software-controlled processor, discrete logic such as an application specific integrated circuit (ASIC), programmed logic device, or other processor. Logic may also be fully embodied as software. Software, as used herein, includes but is not limited to one or more computer readable and/or executable instructions that cause a processor or other electronic device to perform functions, actions, processes, and/or behave in a desired manner. The instructions may be embodied in various forms such as routines, algorithms, modules, or programs including separate applications or code from dynamically linked libraries (DLLs). Software may also be implemented in various forms such as a stand-alone program, a web-based program, a function call, a subroutine, a servlet, an application, an app, an applet (e.g., a Java applet), a plug-in, instructions stored in a memory, part of an operating system, or other type of executable instructions or interpreted instructions from which executable instructions are created.
(11) As used herein, data storage device means a device or devices for non-transitory storage of code or data, e.g., a device with a non-transitory computer readable medium. As used herein, non-transitory computer readable medium means any suitable non-transitory computer readable medium for storing code or data, such as a magnetic medium, e.g., fixed disks in external hard drives, fixed disks in internal hard drives, and flexible disks; an optical medium, e.g., CD disk, DVD disk, and other media, e.g., ROM, PROM, EPROM, EEPROM, flash PROM, external flash memory drives, etc.
(12) Hydrogen diffused into the interstitial spaces of a metal lattice to form a metal hydride has a lower entropy than the metal and hydrogen in a gaseous phase. Consequently, the hydride formation is exothermic for any metal lattice that could be used for hydrogen compression, and the storage media can require cooling during hydride formation and discharging hydrogen from the metal hydride requires heating of the storage media. The energy required to release the hydrogen and the pressure at which the hydrogen is released varies according to the properties of the alloy used to form the storage media. Storing hydrogen in a metal alloy at a first pressure by forming metal hydrides and then releasing the hydrogen at a second pressure that is higher than the first pressure enables the function of a solid-state hydrogen compressor that requires very few moving parts relative to conventional gas compressor designs using, for example, a reciprocating piston. For example, a solid-state compressor is configured to capture hydrogen at atmospheric pressure and release the hydrogen at a higher pressure. The hydrogen compressor can be designed to produce hydrogen at various output pressures by using different materials for the storage media and/or by arranging multiple compressions together in series. That is, the output of a first stage can be directed to the input of a second stage that stores hydrogen at the output pressure of the first stage and releases hydrogen at a higher second stage output pressure. Additional stages can be added until the desired output pressure is reached, such as, for example, about 850 bar for a hydrogen filling station.
(13) The particular metal alloys used for the storage media of a solid-state hydrogen compressor depend on the input pressure and temperature and the desired output pressure and temperature. The metal alloy used for storage media can include hydride forming elements A and non-hydride forming elements B in various compositions, such as, for example, A.sub.2B, AB, AB.sub.2, AB.sub.3, and AB.sub.5. Other compositions, such as high-entropy alloys (HEAs) including five or more elements can also be used. Altering the performance characteristics of a compressor or compressor stage can be done by altering the composition of the metal alloy from which the storage media is formed, for example, by substituting one element with one or more elements in the same or different proportion to the remainder of the alloy. Rather than a trial-and-error process of altering the alloy composition of the storage media, systems and methods described herein provide substitute materials and amounts of those materials based on an initial alloy composition, the physical properties of the substitute materials, and the desired plateau pressure. Thus, the hydrogen compressors and compressor stages described herein can be tuned to output gaseous hydrogen at a desired pressure and temperature via alteration of the composition of the storage media.
(14) Referring now to
(15) Referring now to
(16) Referring now to
(17) The properties of the metal hydride material of the storage media can be tuned to achieve a desired output plateau pressure, such as, for example, an output pressure of about 850 bar required in a hydrogen filling station. Tuning the properties of the metal hydride is done by substituting one or more metals in AB, AB.sub.2, AB.sub.5, or HEA hydrides to increase the hydrogen plateau or equilibrium pressure. The plateau pressure can be increased by decreasing the hydride desorption enthalpy while increasing the hydride desorption entropy which is challenging because these properties tend to be positively correlated. Conversely, the plateau pressure can be decreased by increasing the hydride desorption enthalply while decreasing the hydride desorption entropy. Predicting the plateau pressure of a particular metal hydride composition can be done by a machine-learning based model that is trained from known compositions to predict the plateau pressure of a metal hydride.
(18) The predictions of the plateau pressure generated by the model and machine-learning techniques do not reveal how much each of a wide variety of properties of the elements of the composition contribute to the plateau pressure. Techniques, such as Shapley Additive Predictions (SHAP) are used to determine the non-linear relationships between the plateau pressure and features like the atomic fraction-weighted mean of a composition's elements' (1) ground state volume per atom of the elemental solid,
(19) Referring now to
(20)
(21) Referring now to
(22) Examples of substitutions from initial compositions are shown in Table 1, included below. Applicants have determined that the plateau pressure of a metal hydride composition can be increased by substituting or adding one or more metals to a base composition that decrease
(23) TABLE-US-00001 TABLE 1 Example final compositions resulting from substituting A and/or B sites of a selected initial composition (AB, AB.sub.2, HEA) that result in an increased in plateau pressure of a final composition. Base Composition H H P.sub.eq(25 C.), P.sub.eq(125 C.), (Substituted) .sub.pa
(24) Features have been described herein in accordance with at least the following examples.
(25) (A1) In an aspect, a method for creating a hydrogen compressor includes identifying a final composition for a storage media of the hydrogen compressor. Identifying the final composition for the storage media includes: a) providing a proposed composition for the storage media as input to a computer-implemented machine learning model, where the proposed composition comprises a first element and a second element, and further where the proposed composition has a known plateau pressure associated therewith; b) providing a target plateau pressure for the storage media as input to the computer-implemented machine learning model; and c) identifying, by the computer-implemented machine learning model, the final composition for the storage media, where the final composition for the storage media is different from the proposed composition for the storage media, where the final composition has a computed plateau pressure that is closer to the target plateau pressure than the known plateau pressure. The final composition for the storage media includes: 1) at least one of the first element or the second element; and 2) a third element. The computer-implemented machine learning model identifies the final composition based upon properties of the first element, the second element, and the third element, where the properties comprise the ground state volume per atom of the elemental solid, the covalent radius, the Pauling electronegativity, and the number of valence electrons. The method for creating the hydrogen compressor also includes forming the storage media for the hydrogen compressor such that the storage media is at least partially formed of the final composition.
(26) (A2) In some embodiments of the method of (A1), the computed plateau pressure of the final composition is greater than the known plateau pressure of the proposed composition.
(27) (A3) In some embodiments of the method of at least one of (A1)-(A2), the average ground state volume per atom of the updated composition is less than the average ground state volume per atom of the proposed composition.
(28) (A4) In some embodiments of the method of at least one of (A1)-(A3), the average number of valence electrons of elements of the updated composition is less than the average number of valence electrons of the proposed composition.
(29) (A5) In some embodiments of the method of at least one of (A1)-(A4), the average Pauling negativity of elements of the updated composition is greater than the average Pauling negativity of the elements of the initial composition.
(30) (A6) In some embodiments of the method of at least one of (A1)-(A5), a hydrogen desorption enthalpy of the updated composition is less than the hydrogen desorption enthalpy of the proposed composition.
(31) (A7) In some embodiments of at least one of the methods of (A1)-(A6), the method also comprises including the storage media in a first stage of the hydrogen compressor. The method additionally includes coupling a second stage to the first stage in the hydrogen compressor, where the second stage comprises a second storage media, the second storage media formed of a third composition that differs from the proposed composition and the final composition.
(32) (B1) In another aspect, a method for using a hydrogen storage system includes receiving a request for hydrogen from the hydrogen storage system, where the hydrogen storage system includes a storage media that is formed of a composition, where the composition of the storage media is identified by way of a process that includes several acts. The acts include: a) providing a proposed composition for the storage media as input to a computer-implemented machine learning model, where the proposed composition comprises a first element and a second element, and further where the proposed composition has a known plateau pressure associated therewith; b) providing a target plateau pressure for the storage media as input to the computer-implemented machine learning model; and c) identifying, by the computer-implemented machine learning model, the composition for the storage media, where the composition for the storage media is different from the proposed composition for the storage media, and further where the composition has a computed plateau pressure that is closer to the target plateau pressure than the known plateau pressure. The composition for the storage media includes: 1) at least one of the first element or the second element; and 2) a third element. The computer-implemented machine learning model identifies the composition based upon properties of the first element, the second element, and the third element. The properties include the ground state volume per atom of the elemental solid, the covalent radius, the Pauling electronegativity, and the number of valence electrons. The method for using the hydrogen storage system also includes releasing the hydrogen from the hydrogen storage system in response to receipt of the request.
(33) (B2) In some embodiments of the method of (B1), the computed plateau pressure of the composition is greater than the known plateau pressure of the proposed composition.
(34) (B3) In some embodiments of the method of at least one of (B1)-(B2), the average ground state volume per atom of the composition is less than the average ground state volume per atom of the proposed composition.
(35) (B4) In some embodiments of the method of at least one of (B1)-(B3), the average covalent radius of elements of the composition is less than the average covalent radius of elements of the proposed composition.
(36) (C1) In yet another aspect, a hydrogen compressor includes an inlet valve, an outlet valve, a storage container in fluid communication with the inlet valve and the outlet value, and a heat transfer device. The hydrogen compressor also includes storage media arranged inside the storage container, where the storage media is formed from a composition, and further where the composition is selected by way of a process that includes at least some acts of a method disclosed herein (e.g., at least some acts of any of the methods of (A1)-(A7) or (B1)-(B4)).
(37) While various inventive aspects, concepts and features of the disclosures may be described and illustrated herein as embodied in combination in the embodiments, these various aspects, concepts, and features may be used in many alternative embodiments, either individually or in various combinations and sub-combinations thereof. Unless expressly excluded herein all such combinations and sub-combinations are intended to be within the scope of the present application. Still further, while various alternative embodiments as to the various aspects, concepts, and features of the disclosures-such as alternative materials, structures, configurations, methods, devices, and components, alternatives as to form, fit, and function, and so onmay be described herein, such descriptions are not intended to be a complete or exhaustive list of available alternative embodiments, whether presently known or later developed. Those skilled in the art may readily adopt one or more of the inventive aspects, concepts, or features into additional embodiments and uses within the scope of the present application even if such embodiments are not expressly disclosed herein.
(38) Additionally, even though some features, concepts, or aspects of the disclosures may be described herein as being a preferred arrangement or method, such description is not intended to suggest that such feature is required or necessary unless expressly so stated. Still further, representative values and ranges may be included to assist in understanding the present application, however, such values and ranges are not to be construed in a limiting sense and are intended to be critical values or ranges only if so expressly stated.
(39) What has been described above includes examples of one or more embodiments. It is, of course, not possible to describe every conceivable modification and alteration of the above devices or methodologies for purposes of describing the aforementioned aspects, but one of ordinary skill in the art can recognize that many further modifications and permutations of various aspects are possible. Accordingly, the described aspects are intended to embrace all such alterations, modifications, and variations that fall within the spirit and scope of the appended claims. Furthermore, to the extent that the term includes is used in either the detailed description or the claims, such term is intended to be inclusive in a manner similar to the term comprising as comprising is interpreted when employed as a transitional word in a claim.