Stator-rotor vortex chamber for mass and/or heat transfer processes
11465116 · 2022-10-11
Assignee
Inventors
- Kevin Van Geem (Kruisem, BE)
- Arturo Gonzalez Quiroga (Puerto Colombia, CO)
- Guy Marin (Ghent, BE)
- Vladimir Shtern (Houston, TX, US)
- Maria Pantzali (Aberdeen, GB)
Cpc classification
B01J8/1818
PERFORMING OPERATIONS; TRANSPORTING
B01J19/18
PERFORMING OPERATIONS; TRANSPORTING
B04C9/00
PERFORMING OPERATIONS; TRANSPORTING
B01J19/1806
PERFORMING OPERATIONS; TRANSPORTING
B01J2208/00938
PERFORMING OPERATIONS; TRANSPORTING
B01J19/26
PERFORMING OPERATIONS; TRANSPORTING
B01J8/386
PERFORMING OPERATIONS; TRANSPORTING
B01J2208/00867
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J8/38
PERFORMING OPERATIONS; TRANSPORTING
B04C9/00
PERFORMING OPERATIONS; TRANSPORTING
B01J19/18
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A device for bringing a target medium into contact with a carrier fluid comprises a chamber comprising a circumferential wall, a bottom wall and a top wall forming an enclosure for containing the target medium while contacting the carrier fluid, the chamber being substantially rotationally symmetric with respect to an axis of symmetry and adapted for remaining mechanically static in operation of the device. The device comprises a fluid inlet for injecting the carrier fluid into the chamber in a substantially tangential direction with respect to an inner surface of the circumferential wall, and an outlet. The device comprises a fluid distributor in the chamber for enabling the injected carrier fluid to pass through the distributor in a substantially inward radial direction, the distributor being substantially rotationally symmetric and adapted for rotating around the axis when driven by a transfer of momentum between the injected carrier fluid and the distributor.
Claims
1. A device for bringing a solid-phase or liquid target medium into contact with a carrier fluid in a process that requires intensive interfacial momentum, mass and/or energy exchange between the carrier fluid and the target medium, the device comprising: a chamber comprising a circumferential wall, a bottom wall and a top wall, said chamber forming an enclosure for said target medium while contacting said carrier fluid in operation of said device, said chamber being substantially rotationally symmetric with respect to an axis of symmetry, said chamber being adapted for remaining mechanically static in operation of said device; at least one fluid inlet adapted for injecting said carrier fluid under pressure into said chamber, wherein an injection direction of the carrier fluid is substantially tangential to an inner surface of said circumferential wall; an outlet for letting the carrier fluid flow out of the chamber, and a fluid distributor arranged in said chamber and comprising a perforated cylindrical wall, said fluid distributor being adapted for diverting said injected carrier fluid to pass through said perforated cylindrical wall in a substantially radial inward direction with respect to said axis of symmetry, said fluid distributor being substantially rotationally symmetric with respect to said axis of symmetry and adapted for rotating around said axis of symmetry, a contact region between the target medium and the carrier fluid being delimited by and extending from the perforated cylindrical wall in said radial inward direction, a rotatable shaft for rotating around said axis of symmetry, said rotatable shaft being mechanically linked to said fluid distributor to rotatably mount said fluid distributor in said chamber, wherein said fluid distributor comprises at least one fin extending from said fluid distributor in a substantially radial outward direction with respect to said axis of symmetry, the at least one fin being arranged for converting kinetic energy of the injected carrier fluid into rotational energy of the fluid distributor while redirecting the injected carrier fluid to pass in said substantially radial inward direction through perforations of said perforated cylindrical wall, wherein at least a part of said bottom wall of the chamber is formed by a bottom plate that is arranged centrally around said axis of symmetry in a plane perpendicular to said axis of symmetry and that is mechanically decoupled from said fluid distributor such as to remain mechanically static when said fluid distributor rotates around said axis of symmetry, and wherein said fluid distributor further comprises a linkage structure for mechanically linking said rotatable shaft to said fluid distributor, said linkage structure comprising a plate that is oriented perpendicular to said shaft, said plate being grooved such as to form a labyrinth fluid seal in conjunction with said bottom plate.
2. The device of claim 1, said device being adapted for forming a rotating bed of said target medium and said carrier fluid upon rotation of said fluid distributor about said axis of symmetry, wherein said rotating bed forms on an inner surface of the cylindrical wall.
3. The device of claim 1, wherein said at least one fin is curved, having a free end portion distal from said fluid distributor and angularly shifted with respect to a fixed end portion proximal to said fluid distributor, said angular shift being an angular shift around said axis of symmetry against the direction of flow in which said carrier fluid is injected into said chamber by said at least one fluid inlet in operation of said device.
4. The device of claim 1, wherein said at least one fin comprises at least three fins uniformly distributed around a circumference of said fluid distributor.
5. The device of claim 1, wherein the bottom plate is arranged inside the fluid distributor and a gap is formed in a radial direction between an outer diameter of the bottom plate and a lower base portion of the fluid distributor.
6. The device of claim 1, wherein said bottom plate is rotationally symmetric with respect to said axis of symmetry and is tapered such as to extend toward the top wall in a central region of said bottom plate and away from said top wall in a peripheral region of said bottom plate.
7. The device of claim 1, wherein said rotatable shaft comprises an external bearing at its outer surface, configured to engage a corresponding cuff formed in a housing of said chamber.
8. The device of claim 1, wherein said rotatable shaft is a hollow shaft, wherein said rotatable shaft comprises an internal bearing at its inner surface, configured to engage a spindle that is coaxially provided inside said rotatable shaft, said spindle being mechanically linked to said bottom plate.
9. The device of claim 1, wherein said at least one fluid inlet comprises a nozzle formed in said circumferential wall, said nozzle having a first wall section that connects continuously and tangentially to said inner surface of said circumferential wall and a second wall section that connects to said inner surface of said circumferential wall at an acute angle such as to focus a flow of said injected carrier fluid azimuthally along said inner surface of said circumferential wall.
10. The device of claim 1, wherein the chamber is a cylindrical chamber with a height-to-diameter ratio of at most five.
11. The device of claim 1, wherein the perforations of the perforated cylindrical wall form an H-shaped slit pattern.
12. A system comprising the device of claim 1 and a pressure regulator connectable to a supply of pressurized carrier fluid, the pressure regulator being capable of regulating a mass flow of the carrier fluid through the at least one fluid inlet at a rate sufficient to cause a rotary motion of the fluid distributor.
13. A method for bringing a target medium into contact with a carrier fluid in a process that requires intensive interfacial momentum, mass and/or energy exchange between the carrier fluid and the target medium, the method comprising: feeding said target medium into a chamber adapted for containing said target medium while contacting said carrier fluid, said chamber being substantially rotationally symmetric with respect to an axis of symmetry and adapted for remaining mechanically static while performing said method; injecting said carrier fluid under pressure into said chamber, said injecting being substantially tangential to an inner surface of a circumferential wall of said chamber; passing the injected carrier fluid in a substantially radial inward direction through a perforated cylindrical wall of a fluid distributor rotatably mounted in said chamber; letting said carrier fluid flow out of said chamber; preventing leakage of the carrier fluid from the chamber by disposing a fluid labyrinth seal between a bottom plate of the chamber and a grooved plate of a linkage structure for mechanically linking a rotatable shaft to said fluid distributor, said bottom plate being arranged centrally around said axis of symmetry in a plane perpendicular to said axis of symmetry and mechanically decoupled from said fluid distributor such as to remain mechanically static when said fluid distributor rotates around said axis of symmetry, and said grooved plate being oriented perpendicular to said shaft; feeding the target medium into a contact region delimited by and extending from the perforated cylindrical wall in said radial inward direction; and deflecting the injected carrier fluid on at least one fin extending from said fluid distributor in a substantially radial outward direction, thereby converting kinetic energy of the injected carrier fluid into rotational energy of the fluid distributor, wherein said at least one fin deflects and redirects the injected carrier fluid to pass in said substantially radial inward direction through perforations of said perforated cylindrical wall.
14. A device for bringing a solid-phase or liquid target medium into contact with a carrier fluid in a process that requires intensive interfacial momentum, mass and/or energy exchange between the carrier fluid and the target medium, the device comprising: a chamber comprising a circumferential wall, a bottom wall and a top wall, said chamber forming an enclosure for said target medium while contacting said carrier fluid in operation of said device, said chamber being substantially rotationally symmetric with respect to an axis of symmetry, said chamber being adapted for remaining mechanically static in operation of said device; at least one fluid inlet adapted for injecting said carrier fluid under pressure into said chamber, wherein an injection direction of the carrier fluid is substantially tangential to an inner surface of said circumferential wall; an outlet for letting the carrier fluid flow out of the chamber; and a fluid distributor arranged in said chamber and comprising a perforated cylindrical wall, said fluid distributor being adapted for diverting said injected carrier fluid to pass through said perforated cylindrical wall in a substantially radial inward direction with respect to said axis of symmetry, said fluid distributor being substantially rotationally symmetric with respect to said axis of symmetry and adapted for rotating around said axis of symmetry, a contact region between the target medium and the carrier fluid being delimited by and extending from the perforated cylindrical wall in said radial inward direction; wherein said fluid distributor comprises at least one fin extending from said fluid distributor in a substantially radial outward direction with respect to said axis of symmetry, the at least one fin being arranged for converting kinetic energy of the injected carrier fluid into rotational energy of the fluid distributor while redirecting the injected carrier fluid to pass in said substantially radial inward direction through perforations of said perforated cylindrical wall; wherein each of a top end portion and a bottom end portion of the cylindrical wall comprises an end-profile that extends radially inwards.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(31) The drawings are only schematic and are non-limiting. In the drawings, the size of some of the elements may be exaggerated and not drawn on scale for illustrative purposes.
(32) Any reference signs in the claims shall not be construed as limiting the scope.
(33) In the different drawings, the same reference signs refer to the same or analogous elements.
DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
(34) The present invention will be described with respect to particular embodiments and with reference to certain drawings but the invention is not limited thereto but only by the claims. The drawings described are only schematic and are non-limiting. In the drawings, the size of some of the elements may be exaggerated and not drawn on scale for illustrative purposes. The dimensions and the relative dimensions do not correspond to actual reductions to practice of the invention.
(35) Furthermore, the terms first, second and the like in the description and in the claims, are used for distinguishing between similar elements and not necessarily for describing a sequence, either temporally, spatially, in ranking or in any other manner. It is to be understood that the terms so used are interchangeable under appropriate circumstances and that the embodiments of the invention described herein are capable of operation in other sequences than described or illustrated herein.
(36) Moreover, the terms top, under and the like in the description and the claims are used for descriptive purposes and not necessarily for describing relative positions. It is to be understood that the terms so used are interchangeable under appropriate circumstances and that the embodiments of the invention described herein are capable of operation in other orientations than described or illustrated herein.
(37) It is to be noticed that the term “comprising”, used in the claims, should not be interpreted as being restricted to the means listed thereafter; it does not exclude other elements or steps. It is thus to be interpreted as specifying the presence of the stated features, integers, steps or components as referred to, but does not preclude the presence or addition of one or more other features, integers, steps or components, or groups thereof. Thus, the scope of the expression “a device comprising means A and B” should not be limited to devices consisting only of components A and B. It means that with respect to the present invention, the only relevant components of the device are A and B.
(38) Reference throughout this specification to “one embodiment” or “an embodiment” means that a particular feature, structure or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, appearances of the phrases “in one embodiment” or “in an embodiment” in various places throughout this specification are not necessarily all referring to the same embodiment, but may. Furthermore, the particular features, structures or characteristics may be combined in any suitable manner, as would be apparent to one of ordinary skill in the art from this disclosure, in one or more embodiments.
(39) Similarly it should be appreciated that in the description of exemplary embodiments of the invention, various features of the invention are sometimes grouped together in a single embodiment, figure, or description thereof for the purpose of streamlining the disclosure and aiding in the understanding of one or more of the various inventive aspects. This method of disclosure, however, is not to be interpreted as reflecting an intention that the claimed invention requires more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed embodiment. Thus, the claims following the detailed description are hereby expressly incorporated into this detailed description, with each claim standing on its own as a separate embodiment of this invention.
(40) Furthermore, while some embodiments described herein include some but not other features included in other embodiments, combinations of features of different embodiments are meant to be within the scope of the invention, and form different embodiments, as would be understood by those in the art. For example, in the following claims, any of the claimed embodiments can be used in any combination.
(41) In the description provided herein, numerous specific details are set forth. However, it is understood that embodiments of the invention may be practiced without these specific details. In other instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure an understanding of this description.
(42) Where in embodiments of the present invention reference is made to “under pressure”, reference is made to the application of a pressure gradient in operation of a device or application of a method, such as to forcefully inject a fluid from a source, e.g. a fluid inlet, to a target, e.g. a chamber. Thus, reference to a fluid inlet for injecting a carrier fluid under pressure into a chamber may mean a fluid inlet suitable for bringing the carrier fluid into the chamber when a substantially higher pressure is applied to the fluid in the fluid inlet, e.g. near a fluid receiving end of the fluid inlet, than is established in the chamber, e.g. near a fluid exit of the fluid inlet.
(43) Where in embodiments of the present invention reference is made to “substantially rotationally symmetric,” or even to “rotationally symmetric,” this may refer to a rotational symmetry insofar any asymmetry due to a fluid inlet in the circumferential wall is disregarded and/or insofar trivial deviations from rotational symmetry are ignored that do not significantly affect the function and/or operation of the device. Thus a device lacking a literal rotational symmetry should not be considered as falling outside the intended scope if the deviation of rotational symmetry is merely trivial.
(44) Where in embodiments of the present invention reference is made to tangential, azimuthal, radial and/or axial, these may be interpreted in terms of a cylindrical coordinate system or cylindrical directional reference system in which the axial orientation is identified with the axis of symmetry of the chamber, as referred to hereinbelow, in a device in accordance with embodiments of the present invention.
(45) In a first aspect, the present invention relates to a device for bringing a target medium into contact with a carrier fluid. The device comprises a chamber that comprises a circumferential wall, a bottom wall and a top wall, configured such that the chamber forms an enclosure for containing the target medium while contacting the carrier fluid in operation of the device. The chamber is substantially rotationally symmetric with respect to an axis of symmetry. The chamber is adapted for remaining mechanically static in operation of the device. The device comprises at least one fluid inlet for injecting the carrier fluid under pressure into the chamber. The at least one fluid inlet is adapted for injecting the carrier fluid into the chamber in a substantially tangential direction with respect to an inner surface of the circumferential wall. The device also comprises a fluid distributor arranged in the chamber, in which the fluid distributor is adapted for enabling the injected carrier fluid to pass through the distributor in a substantially inward radial direction with respect to the axis of symmetry. The distributor is substantially rotationally symmetric with respect to the axis of symmetry. The distributor is furthermore adapted for rotating around the axis of symmetry. This rotation is driven, in operation of the device, by a transfer of momentum between the injected carrier fluid and the distributor.
(46) Referring to
(47) Advantageously, the device may be operated, e.g. may be suitable for operation, maximum azimuthal velocities of 10 m/s and higher, e.g. in the range of 10 m/s and 100 m/s, and possibly even higher, may be achieved for a relatively low carrier fluid mass rate in the range of 8 g/s to 30 g/s.
(48) The device 1 comprises a chamber 2 that comprises a circumferential wall 3, a bottom wall 4 and a top wall 5, configured such that the chamber 2 forms an enclosure for containing the target medium while contacting the carrier fluid in operation of the device.
(49) The chamber 2 is substantially rotationally symmetric with respect to an axis of symmetry A. For example, the chamber 2 may be generally circular and/or cylindrical in shape.
(50) The chamber 2 is adapted for remaining mechanically static in operation of the device. The chamber may be referred to as a stator or stator part. The chamber may form part of, or may be statically mechanically linked to, a housing for being stably supported, e.g. on the ground, e.g. to remain in rest with respect to a reference frame tied to a fixed point and fixed orientation with respect to the Earth's surface, in operation of the device.
(51) The chamber 2 may be, particularly, unsuitable for rotating with respect to an external static frame of reference in normal operation of the device.
(52) The device comprises at least one fluid inlet 6 for injecting the carrier fluid under pressure into the chamber, e.g. under a pressure difference, e.g. for injecting the carrier fluid when a pressure difference is applied between the chamber and the at least one fluid inlet in operation of the device.
(53) The at least one fluid inlet 6 may form an opening in the circumferential wall 3 of the chamber 2. However, embodiments of the present invention are not necessarily limited thereto, e.g. the at least one fluid inlet 6 may form an opening the bottom wall 4, in the top wall 5, or any combination of the circumferential wall 3, the bottom wall 4 and/or the top wall 5.
(54) The at least one fluid inlet 6 is adapted for injecting the carrier fluid into the chamber in a substantially tangential direction with respect to an inner surface of the circumferential wall 3.
(55) The device also comprises a fluid distributor 7 arranged in the chamber 2, in which the fluid distributor 7 is adapted for enabling the injected carrier fluid to pass through the distributor in a substantially inward radial direction with respect to the axis of symmetry A. The fluid distributor 7 is substantially rotationally symmetric with respect to the axis of symmetry A.
(56) The fluid distributor 7 is furthermore adapted for rotating around the axis of symmetry A. This rotation is driven by a transfer of momentum between the injected carrier fluid and the distributor in operation of the device, e.g. while the distributor diverts the injected carrier fluid into a flow direction corresponding to the substantially inward radial direction.
(57) In a device in accordance with embodiments of the present invention, the fluid distributor 7 may be adapted for, e.g. configured for, rotating around the axis of symmetry due to a transfer of momentum from the carrier fluid to the distributor caused by shear stresses.
(58) In a device in accordance with embodiments of the present invention, the chamber may form a fluidized bed for fluidizing the target medium comprising a solid phase in the carrier fluid, e.g. in which the carrier fluid may comprise a liquid and/or a gas. For example, in operation of the device, a fluidized bed may be supported by the rotating fluid distributor 7.
(59) In a device in accordance with embodiments of the present invention, the chamber may be adapted, e.g. configured, for contacting the target medium comprising a liquid with the carrier fluid, e.g. in which the carrier fluid may comprise a fluid and/or a gas. For example, in operation of the device, a liquid layer or solid-liquid layer may be supported by the rotating fluid distributor 7.
(60) For example, the target medium may comprise a first liquid, and the carrier fluid may comprise a second liquid, in which the first liquid and the second liquid are mutually immiscible.
(61) In a device in accordance with embodiments of the present invention, the fluid distributor 7 may be adapted for rotating at an angular velocity in the range of 100 to 200 rad/s, e.g. in the range of 200 to 1500 rad/s, e.g. in the range of 250 to 1000 rad/s.
(62) Referring to
(63) A device in accordance with embodiments of the present invention, may comprise at least one fin 10 on the distributor 7, in which the at least one fin extends from the distributor 7 in a substantially outward radial direction with respect to the axis of symmetry. The at least one fin 10 may be adapted for driving the rotation of the distributor 7 around the axis of symmetry A by a transfer of momentum between the injected carrier fluid and the at least one fin 10, while also, e.g. simultaneously, diverting the injected carrier fluid into a flow direction corresponding to the substantially inward radial direction.
(64) In a device in accordance with embodiments of the present invention, the at least one fin 10 may be curved, having a free end portion distal from the distributor 7 that is angularly shifted with respect to a fixed end portion (of the fin) proximal to the distributor 7, in which the angular shift is an angular shift around the axis of symmetry against the direction of flow in which the carrier fluid is injected into the chamber 2 by the at least one fluid inlet in operation of the device.
(65) For example, the free end portion of the fin 10 may be separated from the circumferential wall 3 of the chamber 2 by a distance of less than 10 mm, e.g. less than 5 mm, e.g. in the range of 0 mm to 3 mm, e.g. 1 mm.
(66) In a device in accordance with embodiments of the present invention, the at least one fin 10 may comprise at least three fins uniformly distributed around the circumference of the distributor 7.
(67) Referring to
(68) Referring to
(69) In another aspect, the present invention may also relate to a rotor part for use in a device in accordance with embodiments of the first aspect of the present invention. This rotor part may comprise the fluid distributor 7, e.g. the cylinder 16, e.g. the perforated cylinder. The rotor part may also comprise the linkage structure 15 for mechanically linking the rotatable shaft 12 to the fluid distributor 7, e.g. to the cylinder 16. The linkage structure 15 may comprise the plate 19. This plate may be grooved such as to form a labyrinth fluid seal 71 in conjunction with a bottom plate, e.g. as shown in
(70) The rotor part may be composed of a polymer material, e.g. a transparent polymer.
(71) As an example, embodiments not being intended as limited thereto, this material may have a density in the range of 1180 to 1200 kg/m.sup.3, and/or a tensile strength in the range of 49 to 50 MPa. For example, the rotor part may have a mass in the range of 1 g to 250 g, preferably, in the range of 5 g to 100 g, e.g. in the range of 25 g to 50 g, e.g. 38 g. Perforations may be provided in the cylinder such as to obtain an open circumferential area fraction at the inner edge of, for example, 58%. The cylinder may have an inner diameter in the range of, for example, 40 mm to 160 mm, e.g. 60 mm to 100 mm, e.g. 70 mm to 90 mm, e.g. 80 mm. The cylinder may have a thickness in the range of 0.5 mm to 10 mm, e.g. in the range of 1 mm to 5 mm, e.g. 2 mm. The fins 10 may have a thickness in the range of 1 mm to 10 mm, e.g. in the range of 2 mm to 5 mm, e.g. 3 mm.
(72) For example, embodiments of the present invention not being limited thereto, a rotor part may be 3D printed using stereolithography as a single piece (e.g. a replaceable piece).
(73) The perforated cylinder 16 may have an open area in the range of 40% to 99%, e.g. in the range of 50% to 90%. For example, ‘open area’ may refer to the ratio of the total area of the perforations over the total area of the cylinder when the perforations were to be considered absent.
(74) The term ‘perforations’ does not necessarily refer to openings obtained by the act of perforating, but may equally refer to similar openings obtained by another method. For example, a perforation may equally be integrally formed in the cylinder when constructing the cylinder, e.g. by using a 3D printing technique to integrally form the cylinder, or to integrally form the distributor 7, e.g. to integrally form the rotor part comprising the distributor and, optionally, at least one fin on the distributor.
(75) The cylinder may form a toroidal solid bed, a liquid layer or a liquid-solid layer holder in operation of the device.
(76) Referring to
(77) In a device in accordance with embodiments of the present invention, the bottom plate 11 may be rotationally symmetric with respect to the axis of symmetry A. The bottom plate may be tapered such as to extend toward the top wall 5 in a central region of the bottom plate and to extend away from the top wall in a peripheral region of the bottom plate. In other words, the bottom plate may be tapered such as to be closer to the top wall 5 in a central region of the bottom plate than in a peripheral region of the bottom plate.
(78) In a device in accordance with embodiments of the present invention, the fluid distributor 7 may be mechanically supported such as to enable the distributor 7 to rotate around the axis of symmetry, e.g. to freely rotate such as to enable it to be driven by the injected carrier fluid.
(79) Referring to
(80) In a device in accordance with embodiments of the present invention, the rotatable shaft 12 may comprise an external bearing 13, e.g. ball bearings, e.g. at least one low-friction bearing, at its outer surface to engage a housing of the chamber, e.g. to engage a cuff 14 formed in a housing of the chamber.
(81) In a device in accordance with embodiments of the present invention, the distributor may comprises a linkage structure 15 for mechanically linking the rotatable shaft 12 to the fluid distributor 7, e.g. to the cylinder 16 having perforations provided therein to allow the injected carrier fluid to pass through the distributor in the substantially inward radial direction.
(82) In a device in accordance with embodiments of the present invention, the rotatable shaft 12 may be a hollow shaft, e.g. a hollow metal shaft, in which the rotatable shaft may comprise an internal bearing 17, e.g. ball bearings, e.g. at least one low-friction bearing, at its inner surface to engage a spindle 18 that is coaxially provided inside the rotatable shaft. This spindle 18 may be mechanically linked to the bottom plate 11.
(83) The shaft may be composed of a material having a density in the range of 5000 to 15000 kg/m.sup.3, e.g. about 8000 kg/m.sup.3, and a tensile strength in the range of 300 to 900 MPa, e.g. about 515 MPa, embodiments of the present invention not being limited by such exemplary values.
(84) The shaft may have a low mass, e.g. in the range of 0 g to 500 g, e.g. preferably in the range of 25 g to 250 g, e.g. in the range of 40 g to 100 g, e.g. about 60 g.
(85) In a device in accordance with embodiments of the present invention, the linkage structure 15 may comprise a plate 19 that is oriented perpendicular to the shaft. This plate may be grooved such as to form a labyrinth fluid seal in conjunction with the bottom plate, e.g. as shown in
(86) Referring to, for example,
(87) Referring back to
(88) In a second aspect, the present invention also relates to a method for bringing a target medium into contact with a carrier fluid. The method comprises feeding the target medium into a chamber for containing the target medium while contacting the carrier fluid, e.g. the target medium being contained while contacting the carrier fluid. The chamber is substantially rotationally symmetric with respect to an axis of symmetry and adapted for remaining mechanically static while performing the method.
(89) The method comprises a step of injecting the carrier fluid under pressure into the chamber, e.g. via at least one opening in a circumferential wall of the chamber, in which this injecting is in a substantially tangential direction with respect to an inner surface of the circumferential wall.
(90) The method comprises driving a rotation of a fluid distributor in the chamber by the injected carrier fluid, due to a transfer of momentum between the injected carrier fluid and the distributor, in which the injected carrier fluid is diverted in a flow direction corresponding to a substantially inward radial direction with respect to the axis of symmetry and passes through the distributor toward the axis of symmetry.
(91) Further features of a method in accordance with embodiments of the present invention shall be clear from the description provided hereinabove relating to embodiments of the first aspect of the present invention. Particularly, a method in accordance with embodiments of the present invention may comprise operating a device in accordance with embodiments of the first aspect of the present invention, e.g. performing a step to obtain a function of a feature of a device as described hereinabove.
(92) In a third aspect, the present invention also relates to a system comprising a device in accordance with embodiments of the first aspect of the present invention. For example,
(93) The system may comprise a feeder mechanism for providing, for example, a solid to the device 1. For example, such feeder mechanism may comprise an injector screw 103 for controllably extracting the target medium from a feeder enclosure 104, e.g. a pressure-controlled gravimetric feeder, e.g. connected to a pressurized air supply 105 with pressure regulator 106. For example, a gravimetric feeder may deliver solid particles to a 10 mm diameter injector screw which conveys the solids into the chamber. A leak-tight metallic enclosure, connected to pressurized air, may surround the gravimetric feeder. Such leak-tight metallic enclosure may allow to regulate the pressure on top of the gravimetric feeder, e.g. up to a maximum value of 300 kPa in this example.
(94) An exhaust of the device 1, e.g. the outlet or chimney structure of the device 1, may be connected to an outlet of the system, e.g. an air outlet 107. A bag filter 108 may be provided in between the exhaust of the device 1 and the outlet 107 to separate solid particles from the exhaust air.
(95) The system may further comprise control and measurement means, as known in the art, such as flow meters 109, temperature indicators TI, pressure indicators PI, flow indicators FI and flow transmitters FT.
(96) In an example illustrating embodiments of the present invention,
(97) The prior art reference in this example corresponds to a gas-solid vortex reactor, as known in the art, for example as disclosed in “Gas-solid fluidized beds in vortex chambers” by De Wilde, Chem. Eng. Process. Process Intensif. 85, pp. 256-290.
(98) The prior art reference method may reach solid bed azimuthal velocities of less than 10 m/s while requiring a relatively high air mass flow rate as indicated by the ellipse hollow markers 82. The approach in accordance with embodiments of the present invention can perform as indicated by the ellipse filled markers 81. For example, the maximum centrifugal acceleration experienced by the bed with the prior art centrifugal technology was, for example, 150 times the gravitational acceleration. In contrast, the approach in accordance with embodiments of the present invention surprisingly showed maximum centrifugal acceleration equivalent to 5000 times the earth gravity. Furthermore, a reduction of about 50% in gas mass flow rate can be sufficient, in present example, to reach comparable centrifugal accelerations. Furthermore, no external energy consumption aside from the kinetic energy of the incoming air would be advantageously required. Conversely, a reduction of about 50% in pressure drop to reach comparable centrifugal accelerations could be observed.
(99) As an example of a device in accordance with the present invention, a system as illustrated in
(100) In this example, the device comprises a rotatable perforated cylinder, e.g. as illustrated in
(101) Twelve differential and three absolute pressure sensors (UNIK 5000) were used during this exemplary experiment. The differential pressure sensors have a span of −20 to 20 kPa, two absolute pressure sensors have a span of 80 to 120 kPa, while the remaining absolute pressure sensor has a span of 80 to 160 kPa. All pressure sensors have a frequency response of 3.5 kHz and a full scale accuracy of ±0.04%. A data acquisition board (DAP 840, available from MICROSTAR LABORATORIES) with a frequency of 10 Hz was used.
(102) The locations of the taps for pressure measurement are shown in
(103) Experiments were recorded with a digital camera (GOPRO 3+) placed underneath the device in accordance with embodiments of the present invention. An illustration of the view from the digital camera is shown in
(104) The video image from the digital camera was displayed in a screen located at a convenient position to be continuously monitored during the experiments. The data simultaneously observed and recorded in the video were gas volumetric flow rate, bed height and rotor angular velocity.
(105) The air volumetric flow rate was controlled via a PID controller (model Compact V2, SIEMENS). The parameters of the PID were set according to the self-oscillation method. The maximum air mass flow rate was 17.5 g/s, which corresponded to an air inlet velocity of 82 m/s. In the absence of solids the rotor started to rotate at an air mass flow rate of 7.0 g/s, which corresponded to an air inlet velocity of 41 m/s. Both particle-free and particulate flow experiments were restricted to this air mass flow rate range. Experiments with higher air mass flow rates are however considered feasible. Even though the rotational velocity of the rotor at the upper limit of the abovementioned air mass flow rate range exceeded 1050 rad/s (10000 revolutions per minute), at the end of this exemplary experiment there were no visual signs of deformation of the rotor and/or detachment of the fins.
(106) The air volumetric flow rate was set 5.6.Math.10.sup.−3 m.sup.3 s.sup.−1, which corresponds to an air mass flow rate of 12 g/s and a gas inlet velocity of 62 m/s. At those conditions the pressure at the gas inlet jacket varied from 114 to 115 kPa.
(107) The gravimetric feeder delivered a batch of solids with a total mass between 50 to 100 g into the inlet assembly of the injector screw. The solids consisted of pinewood with average pellet density of 500 kg m.sup.−3 and maximum dimension of 1.5 mm.
(108) A pressure between 125 and 130 kPa was set in the metallic enclosure that surrounds the gravimetric feeder.
(109) The injector screw was driven at rotational velocities of 50-100 rad/s. The presence of a solid bed in the chamber was confirmed by visual inspection through the transparent glass viewports.
(110) The solid injector was turned off once a certain solids loading was reached. Subsequently the pressure in the enclosure that surrounds the gravimetric feeder was set to a value lower than that in the chamber to prevent solid in the injector screw from reaching the chamber.
(111) The gas volumetric flow rate was set to the values indicated by the experimental plan. Subsequently the video and the pressure data acquisition system were simultaneously started. Data acquisition and video recording were simultaneously stopped after 60-120 s.
(112) This procedure was repeated with the same solids loading for four different air mass flow rates. Experiments were carried out with different solids loadings varying from 0.7 to 5.9 g as well as for particle-free flow.
(113) Then, the solid feeding system was depressurized and the gas volumetric flow rate was set at 8.3.Math.10.sup.−3 m.sup.3 s.sup.−1. At this condition the rotor stopped and the gas volumetric flow rate was increased to 5.6.Math.10.sup.−3 m.sup.3 s.sup.−1 to entrain the solids that remained in the chamber.
(114) Finally, the mass of solids retained in the bag filter was measured and the chamber was open to inspect the mechanical integrity of the rotor.
(115) At the end of each exemplary experiment, the visual access through the viewports was slightly occluded. This indicated that small amounts of dust were present in the gap between the static end wall and the rotor. Pressurized air was blown through the hole used for measuring rotational velocity until the visual access to the chamber was cleared.
(116) In addition to the abovementioned experiments, two-dimensional particle image velocimetry (2D PIV) measurements were carried out to assess the azimuthal velocities of the solid bed and whether they differ from the azimuthal velocity of the rotor. The 2D PIV device was equipped with a 4 MP CCD camera 131 (ImagerProX4M) and a 135 mJ, 15 Hz, Nd:YAG Litron laser. A set of optics was used to direct the diffused laser light 132, e.g. double pulsed diffused laser light, towards the viewport, and the PIV camera was set perpendicular to the bottom end wall to take images of the illuminated particles of the solid bed 134, e.g. held on the rotor outer circumferential wall 135, as shown in
(117)
(118) The total mass of the rotor is 98 g; a solids loading of 5.9 g represents a 6% increase in mass with respect to the particle-free flow case. A visual inspection of the bed indicated that the height of the bed slightly fluctuates around 9 mm. For that bed height and an average pellet density of 450-500 kg m.sup.−3 the calculated bed void fraction varies from 0.56 to 0.61. The rotor angular velocity increased with increasing air mass flow rate following a sigmoidal-type curve for both particle-free and particulate flow. The rotor angular velocity for particulate flow was higher than that for particle-free flow. The difference in angular velocity between particulate and particle-free flow increased from 62 to 77 rad/s when the air mass flow rate increased from 9.1 to 11.5 g/s. This air mass flow rate range corresponded to air inlet velocities of 51 and 62 m/s. For the last two air mass flow rates, i.e., 14.5 and 17.5 g/s, which corresponded to respective air inlet velocities of 72 and 82 m/s, the difference in angular velocity between particulate and particle-free flow stabilized around 82 rad/s.
(119) PIV results, which are discussed further hereinbelow, showed that the average difference in azimuthal velocity between the rotor and the solid bed was 3%. Thus, the angular velocities in
(120)
(121) Further hereinbelow, ‘pressure difference’ refers to the absolute value of the difference. The particle-free flow case showed the lowest pressure differences in the Jacket with values below 0.5 kPa in the full air mass flow rate range. In contrast with the other cases, for particle-free flow the pressure difference at Jacket p2 decreased with increasing air mass flow rate. On the other hand, for particle-free flow the pressure difference at Jacket p3 and p4 increased with increasing air mass flow rate with the latter exhibiting the larger difference. For particulate flow the pressure difference at Jacket p2 were nominally constant within the air mass flow rate range 9.1-11.5 g/s and then increased for larger air mass flow rates. For particulate flow the pressure difference at Jacket p3 and p4 increased with increasing air mass flow rate in the full air mass flow rate range and get closer to each other with increasing solids loading. For the highest solids loading reported in
(122)
(123) For the particle-free flow case, the pressure difference at Chamber p1 is mainly caused by the contact with the rotor. For particle-free flow the pressure difference at Chamber p1 increased from 0.6 to 4.3 kPa with increasing air mass flow rate from 9.1 to 17.5 g/s. For the same air mass flow rate range and the highest solids loading the pressure difference at Chamber p1 increased by a factor of 2.1-1.4 compared to particle-free flow. In the full solids loading range and for the lowest air mass flow rate, i.e., for 9.1 g/s, particulate flow showed deviations of less than 20% in pressure difference between Chamber p1 and Chamber p4. For particulate flow as the air mass flow rate increased, the deviation in pressure differences between Chamber p1 and Chamber p4 increased between 25 and 50%. Additionally, for particle-free flow the deviation in pressure difference between Chamber p1 and Chamber p4 was notably higher, reaching an increment of 75%. This indicates that the pressure in the vicinity of the rotor of the chamber was less sensitive to changes in air mass flow rate in the presence of a solid bed.
(124)
(125)
(126)
(127) For particle-free flow there was an increment in absolute pressure in the diverging exhaust although the locations where that pressure increment occurred varied with air mass flow rate. For the lowest air mass flow rate, i.e., 9.1 g/s, pressure recovery was detected between Exhaust p1 and Exhaust p2. However, pressure dropped again between Exhaust p2 and Exhaust p3. For the highest air mass flow rate, i.e., 17.5 g/s, pressure recovery was detected between the positions Exhaust p3 and Outlet. Regarding pressure recovery in the diverging exhaust, particulate flow showed results comparable to those for particle-free flow for the lowest air mass flow rate. For the highest air mass flow rate, pressure recovery was observed between Exhaust p4 and Outlet. The recovery of kinetic energy into pressure in the diverging exhaust was barely detected and negligible for practical purposes.
(128) For convenience of the pressure profile analysis the device in accordance with embodiments of the present invention can be divided into three main sections, namely Jacket p1-to-Chamber p1, Chamber p1-to-Exhaust p1 and Exhaust p1-to-Outlet.
(129)
(130)
(131) Instantaneous images of the solid bed revealed non-uniformities in the azimuthal direction. This non-uniformities are not evident to the naked eye.
(132) The air is modelled as an ideal gas and the operation is assumed as isothermal. At these conditions the energy balance states that the kinetic energy difference plus the fluid work difference equal the rotational kinetic energy of the rotor and the fluid bed plus the energy dissipated because of friction. However, the initial assumptions also imply that the pressure-to-density ratio remains constant, e.g. the kinetic energy of the air is the only energy input to the system. The rotational kinetic energy of the rotor can be calculated from the rotational velocity and the moment of inertia of the rotor. The moment of inertia was automatically computed in SOLIDWORKS® based on the geometry of the rotor assembly shown in
(133)
(134)
(135) In this example, the centrifugal fluidization device in accordance with embodiments of the present invention has been tested within a wide air mass flow rate and solids loading ranges. The rotor angular velocity increased with increasing air mass flow rate following a sigmoidal-type curve for both particle-free and particulate flow. The rotor angular velocity for the latter was higher than that for particle-free flow. The difference in angular velocity between particulate and particle-free flow increased from 62 to 77 rad/s when the air mass flow rate increased from 9.1 to 11.5 g/s. This air mass flow rate range corresponded to air inlet velocities of 51 and 62 m/s. For the last two air mass flow rates, i.e., 14.5 and 17.5 g/s, which corresponded to respective air inlet velocities of 72 and 82 m/s, the difference in angular velocity between particulate and particle-free flow stabilized around 82 rad/s. PIV showed that the average difference in azimuthal velocities between the rotor and the solid bed is 3%.The calculated solid bed azimuthal velocities at the inner and outer edges vary from 10 to 40 m/s. The radial-dependent centrifugal acceleration at the center of the solid bed varies from 340 to 4710 times the earth gravitational acceleration.
(136) Particle-free flow exhibited a higher total pressure drop compared to that for particulate flow in the full experimental air mass flow rate range. For particle-free flow the total pressure drop increased from 4.7 to 25.6 kPa with increasing air mass flow rate from 9.1 to 17.5 g/s. The corresponding total pressure drop for particulate flow increased from 3.4 to 21.1 kPa. The recovery of kinetic energy into pressure in the diverging exhaust was barley detected and was always of less than 2 kPa. For air mass flow rates of up to 15.1 g/s, the diverging exhaust showed a marginal contribution of less than 3% to the total pressure drop. A comparable result was observed for both particle-free and particulate flow. By increasing the air mass flow rate to 14.5 g/s, the diverging exhaust accounted for 21 and 8% of the total pressure drop for particle-free and particulate flow, respectively. By further increasing the air mass flow rate to 17.5 g/s the last section accounted for 43 and 30% of the total pressure drop for particle-free and particulate flow, respectively.
(137) An energy balance shows that 35-87% of the kinetic energy transferred by the air is converted into rotational kinetic energy. That percentage increases with increasing air mass flow rate reaching a maximum for an air mass flow rate of 14.5 g/s, which corresponds to an air injection velocity of 72 m/s.
(138) In an example, illustrating embodiments of the present invention,