Milking cluster for milking an animal
11464198 ยท 2022-10-11
Assignee
Inventors
- Thomas Christopher John Duke (Southbourne, GB)
- James Richard John Duke (Chichester, GB)
- Richard Angus Fownes Buchanan (Ashford, GB)
- George Edward James Duke (Chichester, GB)
Cpc classification
A01J7/04
HUMAN NECESSITIES
A01J5/007
HUMAN NECESSITIES
A01J5/044
HUMAN NECESSITIES
International classification
A01J7/04
HUMAN NECESSITIES
Abstract
There is provided a milking cluster (102) for milking an animal, the milking cluster comprising a plurality of teat cups (1) connected to a clawpiece (106). The clawpiece comprises a plurality of milk inlets that are connected to the plurality of teat cups via respective short milk tubes (11). A milk flow passageway begins at the barrel of the teat cup and ends at the clawbowl of the clawpiece, and a valve system is present within each milk flow passageway. The valve system comprises a first pressure-actuated valve through which milk flowing along the milk flow passageway must pass.
Claims
1. A milking cluster for milking an animal, the milking cluster comprising: a plurality of teat cups connected to a clawpiece, each teat cup comprising a head, a discharge passageway for discharge of milk from the teat cup, and a barrel portion between the head and the discharge passageway, the head and barrel portion for receiving a teat of an animal to be milked, wherein: the clawpiece comprises a plurality of milk inlets that are connected to the plurality of teat cups via respective milk tubes, the plurality of milk inlets discharge into a clawbowl of the clawpiece, wherein each discharge passageway, milk tube, and corresponding milk inlet collectively form a milk flow passageway beginning at the barrel portion of the teat cup and ending at the clawbowl, a valve system is present within each milk flow passageway, each valve system comprises a first pressure-actuated valve which is configured to: open in response to a first pressure difference greater than a first threshold across the first pressure-actuated valve in a first direction along the milk flow passageway, to allow milk to flow through the first pressure-actuated valve and along the milk flow passageway in the first direction, and open in response to a second pressure difference greater than a second threshold pressure difference being applied across the first pressure-actuated valve in a second direction along the milk flow passageway, to allow flushing fluid to flow through the first pressure-actuated valve and along the milk flow passageway in the second direction, the second direction being opposite the first direction.
2. The milking cluster of claim 1, wherein each teat cup further comprises a nozzle for injection of treatment fluid into the teat cup.
3. The milking cluster of claim 2, wherein: the nozzle of each teat cup is located in the head of the teat cup, and the nozzle is configured to inject the treatment fluid in a direction into the barrel portion of the teat cup and towards the discharge passageway.
4. The milking cluster of claim 1, wherein: each teat cup comprises a pulsation cavity between a shell of the teat cup and a liner of the teat cup, the liner forming the head, the barrel portion, and the discharge passageway of the teat cup, the first pressure-actuated valve is rated to open during a milking phase in which a first pressure is applied to the pulsation cavity to expand the liner and allow the milk to flow from the teat of the animal, and the first pressure-actuated valve is rated to close during a rest phase in which a second pressure higher than the first pressure is applied to the pulsation cavity to collapse the liner against the teat of the animal.
5. The milking cluster of claim 1, wherein the first pressure-actuated valve is a cross-slit valve.
6. The milking cluster of claim 1, wherein the first pressure threshold is at least 1 KPa.
7. The milking cluster of claim 1, wherein each milk flow passageway further comprises an air inlet upstream of the milk flow from the first pressure-actuated valve.
8. The milking cluster of claim 1, wherein the first pressure-actuated valve requires a higher pressure differential to initially open it than a pressure differential required to maintain it open.
9. The milking cluster of claim 1, further comprising a fluid distributor mounted on the clawpiece.
10. The milking cluster of claim 2, further comprising a fluid distributor mounted on the clawpiece, wherein the fluid distributor comprises outlets that are connected to the nozzles of the teat cups via fluid tubes, for supplying treatment fluid to the teat cups.
11. The milking cluster of claim 1, wherein each valve system is located: inside the corresponding milk inlet of the clawpiece, inside the corresponding milk tube, or inside the corresponding discharge passageway of the corresponding teat cup.
12. Milking equipment comprising: the milking cluster of claim 1; and stall control equipment configured to send treatment fluid to the nozzles of the teat cups to treat the teats of the animal once a milking cycle has been completed, and subsequently send the flushing fluid to the flush inlets once the treating of the teats of the animal with the treatment fluid has been completed.
13. The milking equipment of claim 12, wherein: the stall control equipment comprises a milk flow meter that is connected to the clawbowl via a further milk tube, and the milk flow meter is configured to shut off a vacuum to the further milk tube when a flow of milk falls below a threshold value.
14. A method of milking an animal using the milking cluster of claim 1, the method comprising applying the teat cups to teats of an animal and milking the animal during a milking cycle, the milking cycle comprising alternating between milking and rest phases for each teat cup, wherein the first pressure-actuated valve of each teat cup opens during the milking phase of the teat cup, and closes during the rest phase of the teat cup.
15. The milking cluster of claim 1, wherein the first threshold is at least 2 KPa.
16. A milking cluster for milking an animal, the milking cluster comprising: a plurality of teat cups connected to a clawpiece, each teat cup comprising a head, a discharge passageway for discharge of milk from the teat cup, and a barrel portion between the head and the discharge passageway, the head and barrel portion for receiving a teat of an animal to be milked, wherein the clawpiece comprises a plurality of milk inlets that are connected to the plurality of teat cups via respective milk tubes, wherein: the plurality of milk inlets discharge into a clawbowl of the clawpiece, each discharge passageway, milk tube, and corresponding milk inlet collectively form a milk flow passageway beginning at the barrel portion of the teat cup and ending at the clawbowl, a valve system is present within each milk flow passageway, each valve system comprising a first pressure-actuated valve which is configured to open in response to a pressure difference greater than a first threshold being applied across the first pressure-actuated valve in a first direction along the milk flow passageway, to allow milk to flow through the first pressure-actuated valve and along the milk flow passageway in the first direction, each valve system further comprises a second pressure-actuated valve connected in series with the first pressure-actuated valve, the second pressure-actuated valve is configured to open in response to a pressure difference greater than a second threshold being applied across the second pressure-actuated valve in the first direction along the milk flow passageway, to allow the milk to flow through the second pressure-actuated valve and along the milk flow passageway in the first direction, and the first pressure-actuated valve is rated to open at a lower pressure differential than the second-pressure actuated valve, the second pressure actuated valve being downstream of the milk flow from the first pressure-actuated valve.
17. The milking cluster of claim 16, wherein each valve system further comprises both a flush inlet and a flush outlet to the milk flow passageway, the flush inlet and flush outlet located intermediate of the first and second pressure-actuated valves of the valve system, the flush inlet and flush outlet for flushing a portion of the milk flow passageway that is between the first and second pressure-actuated valves.
18. The milking cluster of claim 17, wherein: each flush outlet comprises a non-return valve that prevents ingress of fluid or dirt into the corresponding milk flow passageway via the flush outlet, and the non-return valve of the flush outlet is optionally either a duck bill valve or an umbrella valve.
19. The milking cluster of claim 16, wherein: each teat cup comprises a pulsation cavity between a shell of the teat cup and a liner of the teat cup, the liner forming the head, the barrel portion, and the discharge passageway of the teat cup, the first pressure-actuated valve is rated to open during a milking phase in which a first pressure is applied to the pulsation cavity to expand the liner and allow the milk to flow from the teat of the animal, the first pressure-actuated valve is rated to close during a rest phase in which a second pressure higher than the first pressure is applied to the pulsation cavity to collapse the liner against the teat of the animal, and the second pressure-actuated valve is rated to open during the milking phase and close during the rest phase.
20. The milking cluster of claim 17, further comprising a fluid distributor mounted on the clawpiece, wherein the fluid distributor comprises outlets that are connected to the flush inlets via flush tubes, for supplying flushing fluid to the flush inlets once a milking cycle has completed.
21. A method of milking an animal using the milking cluster of claim 16, the method comprising applying the teat cups to teats of an animal, milking the animal during a milking cycle, injecting treatment fluid into the teat cups to treat the teats of the animal once the milking cycle has been completed, and injecting flushing fluid into the flush inlets to flush the portion of the milk flow passageway between the first and second pressure-actuated valves once the treating of the teats of the animal with the treatment fluid has been completed.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) Embodiments of the invention will now be described by way of example only and with reference to the accompanying drawings, in which:
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(9) The drawings are not to scale. Same or similar reference signs denote same or similar features.
DETAILED DESCRIPTION OF VARIOUS EMBODIMENTS
(10) The schematic diagram of
(11) Each stall control equipment comprises a pulsator 103a, a milk flow meter 103b, and a control mechanism 103c. Each pulsator 103a receives a vacuum from a common vacuum source 116, and outputs differential pressure pulses to pulse lines 114 and 115, towards the corresponding milking cluster 102.
(12) Each control mechanism 103c has solenoid valves which selectively control the delivery of compressed air, treatment fluid, and flushing fluid to the milking cluster 102 from a manifold assembly 104 delivering these fluids to the individual milking points 101 from common sources of supply provided by a fluid control unit 105 connected to the manifold assembly. The compressed air is typically at least 200 KPa above atmospheric pressure.
(13) Electrical power for the control mechanisms 103c is supplied by the common electrical control unit 109 via the cable 110. Each control mechanism 103c has at least two fluid delivery lines 112, 113 that are connected to an inlet of a distributor 111, the distributor 111 being mounted on a clawpiece 106 of each milking cluster 102. The delivery line 112 supplies treatment fluid, for example, disinfectant and emollient, for sanitising the teat of a cow, whilst the delivery line 113 supplies flushing fluid, water and high pressure compressed air.
(14) The teat cups 1 of each milking cluster 102 are connected via flexible short milk tubes 11 to the clawpiece 106 of the cluster where the milk extracted from the animal's teats is collected and delivered by a flexible long milk tube 107 to a milk collection line 108 leading to a collection vessel of the equipment. Each flexible long milk tube 107 is connected to the milk collection line 108 via a milk flow meter 103b.
(15) As shown in the exploded diagram of
(16) The fluid distributor 111a also has four additional outlets that distribute fluid from the delivery line 113 to four flush inlets of the clawpiece 106 via four flush tubes. These four additional outlets, short flush tubes, and flush inlets are not shown in
(17) The teat cups 1 of each milking cluster 102 are also connected to outlets of the cavity distributor 111b via flexible short air tubes 12. The cavity distributor 111b receives differential pressure pulses from the pulse lines 114 and 115, and has four outlets that distribute the differential pressure pulses to the four teat cups 1 of the cluster via the flexible short air tubes 12. In this particular embodiment, the differential pressure pulses are alternating pulses of vacuum and atmospheric pressure. Each pulse cycle comprising vacuum followed by atmospheric pressure lasts for around 1 second.
(18) When the teat cups of a cluster 102 have been fitted to a cow's udder and the milking equipment is being operated in a milking cycle, vacuum is applied to the milk collection line 108, and travels through the long milk tube 107 and the clawpiece 106 to each short milk tube 11 in order to extract, from the associated teat cup, milk discharged from the engaged teat. The differential pressure pulses are applied to the teat cups via the flexible short air tubes 12 to help stimulate release of milk from the cow's teats. The differential pressure pulses sent along the pulse line 114 are of first phase and the differential pressure pulses sent along the pulse line 115 are of a second phase that is opposite to the first phase. The cavity distributor 111b sends the first phase differential pressure pulses to two of the four flexible air tubes 12, and the second phase differential pressure pulses to the other of the two of the four flexible air tubes 12, in accordance with known practice in the art. Alternatively, the first and second phases may be the same phase as one another, so that only a single pulse line is required.
(19) Once the milk flow meter 103b detects that the flow of milk has dropped, indicating that the udder has been substantially fully milked, the milking cycle is considered to have been completed and the milk flow meter 103b shuts off the supply of vacuum from the milk collection line 108 to the long milk tube 107. Then, the control mechanism 103c applies treatment fluid including disinfectant to the teat cups via the short fluid tubes 16.
(20) Once the teat cups 1 have been withdrawn from the udder, they fall into the inverted position shown in
(21) The teat cups 1 will now be described in more detail with reference to
(22) There is a cavity 205 which exists between the shell 200 and the liner 210, and a pipe 222 leads into the cavity 205 at a port 220. The pipe 222 has a nipple 225 for connecting one of the short air tubes 12. Since the liner is flexible, the liner 210 is able to flex towards and away from the shell 220 in response to the differential pressure pulses supplied to the cavity 205 via the port 220. The flexing of the liner 210 massages the teat 300 during milking to aid extraction of milk from the teat. The extracted milk flows downwardly out of the liner through the discharge passageway 214, and into one of the short milk tubes 11 via the connection 216.
(23) The head 212 of the liner is fitted with a nozzle 230 for injecting treatment fluid such as disinfectant into the head of the liner, to disinfect the teat 300 once milking is complete. The nozzle 230 is downwardly directed so that it sprays treatment fluid in a direction into the barrel 213a, towards the discharge passageway 214. The nozzle 230 is connected to a pipe 232 which runs downwards alongside the shell 200 to a nipple 235. The nipple 235 is for connecting one of the short fluid tubes 16, for receiving the treatment fluid from the control mechanism 103c. The head 212 of the liner is shaped to form a cavity 213 between the head 212 and the cow's teat 300, providing space for treatment fluid injected into the head of the liner.
(24) The clawpiece 106 will now be described with reference to
(25) A milk outlet nipple 4 is positioned in the sidewalls 17 near the bottom 19, and this is attached to the long milk tube 107 for onward delivery of milk. The bottom 19 of the clawbowl is slopped towards the milk outlet nipple 4 to help encourage all milk to drain out of the milk outlet nipple 4. The sidewalls 17, bottom 19, and metal lid 20 together define a clawbowl 3 which is a cavity where milk flows from the short milk tubes 11 enter via the milk inlet nipples 10, and are combined, and outlet to the long milk tube 107 via the milk outlet nipple 4.
(26) A rod 18 for mounting the distributors 111a and 111b extends upwardly through the centre of the clawpiece 106, and is threaded at its upper end above the lid 20. The rod 18 passes through the distributors, and a nut 18a screwed onto the end of the rod 18 secures the distributors 111a and 111b to the clawpiece. The rod 18 extends through a tube 25 running right through the centre of the clawbowl 3.
(27) As mentioned previously, the fluid distributor 111a has four additional outlets connected to four flush inlets via four short flush tubes, and two of these additional outlets 13a, short flush tubes 13, and corresponding flush inlets 13b are visible in
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(29) The spigot has the flush inlet 13b at an upper side of the spigot, between the short milk tube 11 and the metal lid 20, and intermediate of the first and second pressure actuated valves 301 and 302. The flush inlet 13b comprises a nipple which is received in the short flush tube 13, and which transmits flushing fluid from the short flush tube 13 into the milk inlet 10 between the first and second pressure actuated valves.
(30) The spigot also has a flush outlet 305 at a lower side of the spigot, between the short milk tube 11 and the metal lid 20, and intermediate of the first and second pressure actuated valves 301 and 302. The flush outlet 305 is fitted with a non-return valve in the form of an umbrella valve 305 that allows fluid to flow out of the milk inlet 10, but not into the milk inlet 10. The first and second pressure actuated valves 301 and 302, and the flush inlet 13b and flush outlet 13c intermediate the valves 301 and 302, together provide a valve system. In an alternate embodiment, the valve system comprises the first pressure actuated valve 301, but not the second pressure actuated valve 302, and not the flush inlet 13b and flush outlet 13c.
(31) The schematic diagrams of
(32) The second pressure actuated valve 302 is substantially the same as the first pressure actuated valve 301, however the second pressure actuated valve 302 requires a higher pressure difference to open it than the first pressure actuated valve 301. Then, if the flush outlet 13c becomes blocked for any reason, fluid injected via the flush inlet 13b will flow out through the valve 301, rather than through the valve 302. In this particular embodiment, the valve 301 requires a pressure difference of 6 KPa to initially open, and 2 KPa to maintain it open, whereas the valve 302 requires a pressure difference of 9 KPa to initially open, and 3 KPa to maintain it open. In an embodiment where the second pressure actuated valve 302, the flush inlet 13b, and the flush outlet 13c are absent, the opening pressure of the first pressure actuated valve 301 may be adjusted to compensate for the lack of the second pressure actuated valve if desired.
(33) This method of milking using the above-described milking equipment will now be described with reference to the timing diagram of
(34) Firstly, the milking cluster 102 is applied to the teats of an animal, including applying the teat cup 1 to the teat 300 of the animal. Then, to effect a milking cycle, a vacuum is supplied to the milk outlet nipple 4 via the milk collection line 108 and long milk tube 107, and the vacuum travels through the clawbowl 3 and the milk inlet 10, to the corresponding short milk tube 11 and teat cup 1. Differential pressure pulses shown in the first trace are applied into the cavity 205 via the port 220 to massage the teat 300 with the liner 210 and extract milk. The differential pressure pulses alternate between a low pressure (vacuum) and a higher pressure (typically atmospheric). The teat cup 1 repetitively alternates between milking and rest phases during the milking cycle, as explained below.
(35) During a milking phase of the teat cup when the pressure applied to the cavity 205 via the line 114 or 115 is a low pressure at time TA, the liner 210 expands away from the teat 300 to the position shown in
(36) During a rest phase of the teat when the pressure applied to the cavity 205 via the line 114 or 115 is a higher pressure, beginning at time TB, the liner 210 collapses around the teat 300, giving the teat a rest from milking. The milk flow from the teat considerably drops or ceases, and so the pressure inside the short milk tube 11 falls towards the vacuum in the clawbowl. This drop in pressure causes the pressure actuated valves 301 and 302 to close shortly after time TB, and once closed, they remain closed even as the pressure inside the short milk tube 11 begins to rise again due to leakage of vacuum around the teat 300 and through the air bleed inlet 250. The 6 KPa opening pressure of the valve 301 and the 9 KPa opening pressure of the valve 302 means that the pressure in the short milk tube and the liner of the teat cup be up to 15 KPa higher than the pressure in the clawpiece before the valves 301 and 302 open, giving the teat 300 a beneficial rest from the vacuum in the clawbowl. Once the next milking phase starts and a low pressure is applied to the cavity 205 via the line 114 or 115, the liner 210 is expanded away from the teat 300 again, and milk beings to flow. The pressure in the short milk tubes rises sufficiently high for the valves 301 and 302 to open again.
(37) The milking and rest phases are alternated between until the milk flow meter 103b detects the milk flow has dropped below a predetermined level at time T1, when the milking cycle is considered to be complete. The milk flow meter 103b shuts off the supply of vacuum to the long milk tube 107, allowing the pressure within the clawbowl 3 to rise towards atmospheric pressure, reducing the pressure across the valves 301 and 302 and causing them to close. Treatment fluid is sent to the fluid distributor 111a along delivery line 112, and is distributed into the heads of the liners via the short fluid tubes 16 and nozzles 230 at time T2. The treatment fluid sprays and pools within the cavity 213, and so the teat 300 is coated with the treatment fluid around the full circumference of the teat 300.
(38) At time T3, a shot of air 604 is passed through the nozzle 230 to clear the pipe 232 of the treatment fluid and through the flush inlets 13b to clear the milk inlets 10 of the clawpiece of milk. The shot of air can help assist in withdrawing the teat 300 from the liner 210 since the pressure inside the cavity 213 is raised by the shot of air, expanding the head end 212 of the liner. Furthermore, the shot of air 604 impacts the treatment fluid 603 that is pooled within the cavity 213, agitating the treatment fluid to rise up the teat 300 and coat the upper regions of the teat.
(39) Then, the milking cluster 102 is removed from the animal, and as the teat 300 is withdrawn from the liner 210 the treatment fluid sprayed or pooled in the cavity 213 coats the whole length of the teat 300 as the teat 300 is withdrawn through the cavity 213.
(40) Once the milking cluster 102 has been withdrawn from the animal, the teat cups fall into the inverted position shown in
(41) At time T4, a burst of flushing fluid in the form of sanitised water 605 is sent to the fluid distributor 111a along the delivery line 113, and is distributed to the nozzles 230 via the short fluid tubes 16 to clean the teat cups, and to the flush inlets 13b via the short flush tubes 13 to flush the portion of the milk inlet 10 between the valves 301 and 302 of milk residues and any treatment fluid. The sanitised water may for example be tap water from a mains supply.
(42) Optionally, there may be a separate delivery line bundled with the delivery line 113 to deliver the water to the distributor for the flush inlets 13b, with the water for the nozzles 230 still being sent along the delivery line 113. This, or an appropriate control system in the distributor if only delivery line 113 was used, would allow the nozzles 230 and the flush inlets 13b to inject the water at different times to one another. For example the water could be injected through the flush inlet 13b after the water was injected through the nozzle 230, so that any residue finding its way past the first pressure actuated valve 301 as a result of the water injected through the nozzle 230, would subsequently be flushed away by the water injected through the flush inlet 13b.
(43) Since the nozzle 230 points towards the discharge passageway and the teat cup 1 is still inverted, the burst of water 605 injected via the nozzle 230 drains back down out of the head end of the liner under the influence of gravity. The burst of water 605 injected into the flush inlets 13b drains out of the flush outlets 13c, via the non-return valve 305. The valves 301 and 302 remain closed since there is no longer any significant vacuum in the clawbowl, and the pressure required to open them is higher than the pressure required to open the non-return valve 305.
(44) The burst of water 605 is followed by another shot of air 606 through the nozzle 230 and the flush inlets 13b at time T5, which helps dry the liner and the milk inlets 10 of the clawpiece of the water 605.
(45) Then, another burst of sanitised water 607 is injected into the liner via the nozzle 230 and into the flush inlets at time T6, to help clean away any treatment fluid that may still remain. The burst of water 607 is followed by another shot of air 608 through the nozzle 230 and the flush inlets at time T7, which helps dry the liner and the milk inlets of the clawpiece of the water 607. This can be repeated several times if desired, for example six times.
(46) The milking cluster 102 is then ready to be applied to the next animal to be milked. In an alternate embodiment, the sanitised water 605 supplied at time T4 may be replaced with steriliser flushing fluid, to help sterilise the liner and the milk inlets of the clawpiece. The steriliser flushing fluid is subsequently washed away by the water flushing fluid 607 at time T6. Optionally, additional shots of water flushing fluid and air may be injected.
(47) In an alternate embodiment where the valve system comprises the first pressure actuated valve 301, but not the second pressure actuated valve 302, and not the flush inlet 13b and flush outlet 13c, the method is the same except for that the water and air bursts 604, 605, 606, and 607 are only applied to the nozzle 230 and not the flush inlets 13b, which are absent. The valve 601 substantially follows the fifth trace of the timing diagram, and opens and closes during the milking and rest phases, to reduce stress on the teats.
(48) Further embodiments falling within the scope of the appended claims will also be apparent to the skilled person.