Door Assembly with an Engagement Mechanism
20250305348 ยท 2025-10-02
Inventors
Cpc classification
E06B3/481
FIXED CONSTRUCTIONS
International classification
Abstract
A door assembly configured to be mounted in an opening and configured to control movement of persons through the opening. The door assembly includes a door within pivoting first and second panels. A lever is mounted to the second panel and is movable between a first lateral position with an end extending outward from the inner edge of the second panel and a second lateral position that is laterally offset from the first lateral position. A plunger is mounted to the second panel and is movable between a first vertical position with the plunger end disengaged from the opening and a second lateral position with the plunger end extending outward from the second panel and engaged with the opening. A gear assembly is configured to move the plunger to the first vertical position when the lever is in the first horizontal position and to move the plunger to the second vertical position when the lever is in the second horizontal position.
Claims
1. A door assembly configured to be mounted in an opening and configured to control movement of persons through the opening, the door assembly comprising: a door comprising a first panel and a second panel that are pivotally connected together at inner edges, the door is movable between a folded configuration to enable the movement of persons through the opening and an extended configuration to extend across the opening to prevent the movement of persons through the opening; a lever mounted to the second panel and configured to move between an open position with the first end extending outward beyond the inner edge of the second panel and a closed position with the first end within the inner edge of the second panel; a plunger mounted to the second panel and comprising a plunger end positioned at a second edge of the second panel, the plunger movable relative to the second panel between a retracted position and an extended position; a gear assembly mounted to the lever and the plunger and configured to move the plunger based on movement of the lever; wherein in the folded configuration the first end of the lever extends outward beyond the inner edge of the second panel and the plunger is in the retracted position; and wherein in the extended configuration the first end of the lever is forced inward into the second panel by contact with the first panel and the plunger is in the extended position to be engaged at the opening.
2. The door assembly of claim 1, wherein the second panel comprises a front side, a rear side, and an interior space formed between the front side and the rear side with the lever, the plunger, and the gear assembly positioned within the interior space.
3. The door assembly of claim 1, wherein the first end of the lever is positioned along a lateral side of the second panel and the plunger end of the plunger is positioned at a bottom side of the second panel.
4. The door assembly of claim 1, wherein each of the lever and the plunger comprises straight shapes and wherein the lever is positioned perpendicular to the plunger.
5. The door assembly of claim 1, wherein the inner edge of the first panel and the inner edge of the second panel contact together in the extended configuration.
6. The door assembly of claim 1, wherein the lever is mounted to the second panel to move horizontally relative to the second panel and the plunger is mounted to the second panel to move vertically relative to the second panel.
7. The door assembly of claim 1, further comprising a spring connected to the lever to bias the lever outward from the inner edge of the second panel.
8. The door assembly of claim 1, wherein the lever and the plunger are mounted to a first side of the second panel.
9. The door assembly of claim 1, wherein the plunger is a first plunger and the gear assembly is a first gear assembly, the door assembly further comprising a second plunger mounted to the second panel away from the first plunger and movable relative to the second panel between a retracted position and an extended position and a second gear assembly is mounted to the second panel and configured to move the second plunger between the retracted position and the extended position based on movement of the lever.
10. A door assembly configured to be mounted in an opening and configured to control movement of persons through the opening, the door assembly comprising: a door comprising: a first panel with an inner edge; a second panel with an inner edge; a hinge that pivotally connects the first panel and the second panel; a lever mounted to the second panel, the lever being movable relative to the second panel between a first lateral position with a lever end extending outward from the inner edge of the second panel and a second lateral position that is laterally offset from the first lateral position; a plunger mounted to the second panel and comprising a plunger end positioned at a second edge of the second panel, the plunger movable relative to the second panel between a first vertical position with the plunger end disengaged from the opening and a second lateral position with the plunger end extending outward from the second panel and engaged with the opening; and a gear assembly mounted to the second panel and configured to move the plunger to the first vertical position when the lever is in the first horizontal position and to move the plunger to the second vertical position when the lever is in the second horizontal position.
11. The door assembly of claim 10, wherein the lever end is positioned away from the inner edge of the first panel when the lever is in the first lateral position and is in contact with the inner edge of the first panel when the lever is in the second lateral position.
12. The door assembly of claim 11, wherein the lever end is positioned within an interior space of the second panel in the second lateral position.
13. The door assembly of claim 11, wherein the door is movable between a folded configuration and an extended configuration with the lever end positioned away from the inner edge of the first panel in the folded configuration and in contact with the inner edge of the first panel in the extended configuration.
14. The door assembly of claim 10, wherein the lever, the plunger, and the gear assembly are positioned within an interior space of the second panel.
15. The door assembly of claim 10, wherein the lever end is positioned at a lateral side of the second panel and the plunger end is positioned at a bottom side of the second panel.
16. A method of locking a door in an opening, the method comprising: positioning a door in a folded configuration with a first panel and a second panel folded together and a lever of the second panel extending outward from an edge of the second panel; contacting the lever with the first panel while moving the door across the opening to an extended configuration; unfolding the first panel and the second panel and moving the lever laterally relative to the second panel; driving a gear assembly with the lever while unfolding the first panel and the second panel; and driving a plunger with the gear assembly and moving a plunger vertically downward into engagement with a floor of the opening.
17. The method of claim 16, further comprising positioning an end of the lever away from the first panel in the folded configuration.
18. The method of claim 16, further comprising aligning the first panel and the second panel in a coplanar arrangement in the extended configuration.
19. The method of claim 16, further comprising contacting an end of the lever with an inner edge of the first panel while folding the first panel and the second panel.
20. The method of claim 16, further comprising mounting the door within the opening in an interior space of an aircraft.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0040]
[0041] The flight deck 110 includes one or more seats 111 for flight crew including but not limited to the pilot and co-pilot. Various controls and instrument panels (not illustrated) are located for use by the flight crew to control the aircraft 100. A flight deck door 90 separates the flight deck 110 from the cabin area 103. The flight deck door 90 prevents unauthorized persons from entering the flight deck 110 from the cabin area 103. The flight deck door 90 can include a lock to be secured in the closed position.
[0042] Monuments 112 are mounted to the structural members of the aircraft 100 within the fuselage 101. The monuments 112 are shaped and sized for a function with examples including but not limited to galleys, lavatories, walls, and stowage units. In some examples, the monuments 112 are shaped and sized to extend from the floor to the ceiling of the cabin area 103, and between a wall 114 of the fuselage 101 to an aisle 123.
[0043] The cabin area 103 is positioned along the fuselage 101 rearward of the flight deck 110. The cabin area 103 includes a crew section 124 and a passenger section 121. The crew section 124 is positioned immediately aft of the flight deck 110. In some examples, the crew section 124 is positioned at one of the exterior doors 104 and includes space to allow for passengers to enter and exit the aircraft 100. Additionally or alternatively, the crew section 124 provides an area for the flight crew such as flight attendants to sit during takeoff and landing, for the flight crew to prepare food/drinks, and for passengers to access a lavatory.
[0044] In the example of
[0045] The cabin area 103 can include a wide variety of configurations. In some examples the aircraft 100 is used to transport cargo and includes a limited number of seats 122 in the cabin area 103. In some examples the cabin area 103 does not include a crew section 124 with the passenger section 121 including the seats 122 extending directly behind the flight deck 110.
[0046] One or more openings 113 form walkways for passengers and flight crew to move within the cabin area 103. In some examples as illustrated in
[0047] A barrier door 20 extends across the opening 113 to delay and/or prevent a passenger in the passenger section 121 from moving through an opening 113 and gaining access to the flight deck 110. The barrier door 20 is movable between a stowed position (shown in solid lines in
[0048] The barrier door 20 is constructed from panels 23 that are hingedly connected together. The number and configuration of the panels 23 can vary.
[0049] The panels 23 are constructed from a rigid material (e.g., composite material, plastic) and have a fixed shape. The panels 23 can include various shapes and sizes including substantially rectangular as shown. In some examples as illustrated in
[0050] The barrier door 20 includes one or more hinges 25 to enable pivoting movement of the panels 23. In the example best shown in
[0051] In the deployed position, the barrier door 20 includes a front side 21 (i.e., crew side) that faces forward into the crew section 124 and towards the flight deck 110. The barrier door 20 also includes a rear side 22 (i.e., passenger side) that faces rearward towards the passenger section 121. The barrier door 20 is mounted in the opening on a hinge 92. In some examples, the hinge 92 and one or more hinges 25 are positioned on the front side 21 of the barrier door 20 (i.e., in the crew section 124). This allows the barrier door 20 to more effectively resist loads applied from the passenger section 121 toward the flight deck 110.
[0052] In some examples, a lock 30 secures the door in the deployed position. As illustrated in
[0053] In some examples, the handle 31 includes a first handle on the front side 21 of the barrier door 20 and a second handle on the rear side 22. This provides for access by both of the crew member in the crew section 124 and a passenger in the passenger section 121. In other examples, the handle 31 includes a single handle on the front side 21.
[0054] The barrier door 20 is equipped with an engagement mechanism 40. The engagement mechanism 40 includes a lever 41, a plunger 42, and a gear assembly 43. The engagement mechanism 40 functions to further secure the barrier door 20 in the deployed position across the opening 113. The engagement mechanism 40 is configured to move in the direction of arrow Y to a locked position when the panels 23 align in the extended configuration and move to the unlocked position when the panels are in the folded configuration.
[0055] The lever 41 includes an elongated shape with a first end 44 and opposing second end 45. In some examples, the lever 41 is single elongated piece such as a rod. Other examples include the lever 41 constructed from multiple sections. The lever 41 is constructed from various materials, such as metal, wood, and rigid plastic. In one example, the lever 41 is mounted within the interior of the panel 23 (e.g., panel 23b in
[0056] The lever 41 is movable relative to panel 23 to which it is mounted. In a first position, the lever 41 extends partially outward from an inner edge of the panel 23. In a second position, the lever 41 is shifted inward relative to the panel 23.
[0057] In some examples, a spring 47 acts on the lever 41 and biases it towards the first position with the first end 44 extending outward beyond the inner edge 26b. In some examples, the first end 44 extends outward through an opening in the inner edge 26b. The lever 41 includes a flange (not illustrated) that contacts against the inner edge 26b to control the extent to which the first end 44 can extend outward.
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[0059] The plunger 42 includes an elongated shape and extends between the lever 41 and the lower edge 28 of the barrier door 20. The plunger 42 is also movable relative to the panel 23. In a first position, the plunger 42 is positioned with an engagement end 46 disengaged from the opening 113. This can include the end 46 fully retracted within the panel 23 or extending outward a limited amount so as not to engage. In a second position, the plunger 42 is shifted outward for the end 46 to extend outward and engage with the opening 113. The plunger 42 has a rigid construction and can include various materials including but not limited to metal, wood, and plastic. The plunger 42 can be constructed from one or more sections.
[0060] In some examples, each of the lever 41 and plunger 42 are substantially straight. The lever 41 is configured to move laterally relative to the panel 23 and the plunger 42 is configured to move vertically relative to the panel 23. In some examples, the lever 41 is aligned substantially perpendicular to the plunger 42. In other examples, the alignment is non-perpendicular.
[0061] The gear assembly 43 connects to both the lever 41 and the plunger 42. The gear assembly 43 is configured to drive the plunger 42 between the positions based on the movement of the lever 41. In some examples, the gear assembly 43 includes a rack and pinion gear system. In one example, each of the lever 41 and plunger 42 include a toothed rack. A gear is positioned adjacent to and engages with both racks. Movement of the lever 41 causes the gear to rotate which in turn causes movement of the plunger 42. Movement of the lever 41 in a first direction, cause the plunger 42 to move in a first direction (e.g., to extend outward from an edge of the barrier door 20). Movement in an opposing second direction causes the plunger 42 to move in a second direction (e.g., to retract inward from the edge).
[0062] In another example, the gear assembly 43 includes mating gears positioned on the lever 41 and plunger 42. The plunger 42 is threaded and extends through a central opening in a gear that is connected to the lever 41. Movement of the lever 41 causes the gear to rotate which in turn causes the plunger 42 to move due to the threading of the gear moving along the length of the plunger 42. Other examples of transferring movement of the lever 41 to movement of the plunger 42 include but are not limited to gearless linkage mechanisms or cranks such as bell cranks, or cable-operated mechanisms.
[0063] In some examples as illustrated in
[0064] In some examples, the engagement mechanism 40 includes a housing 50 configured to be mounted at the bottom edge of the barrier door 20.
[0065] Fasteners 54 secure together the front section 51 and the rear section 52. The fasteners 54 include a threaded section and a head. In the event the engagement mechanism 40 becomes stuck in the engaged position, a crew member from the front side 21 or a passenger from the rear side 22 of the barrier door 20 can unscrew the fasteners 54 and access the one or more plungers 42. The one or more plungers 42 can be moved from the engaged position to the disengaged position to enable the barrier door 20 to be opened. Each of the fasteners 54 is threaded which results in a delay in opening the housing 50 and disengaging the one or more plungers 42. This delay prevents a passenger from quickly bypassing the engagement mechanism 40 and immediately opening the barrier door 20. The time necessary for a passenger to unscrew the fasteners 54 and disengage the one or more plungers 42 provides time for crew members to move to the flight deck 110 and close and lock the flight deck door 90.
[0066] The barrier door 20 is mounted in the opening 113 in a variety of different manners.
[0067] In some examples, the barrier door 20 is mounted to a frame 60. The frame 60 is configured to mount to one or more of the floor 106, ceiling 105, and lateral sides of the opening 113. The frame 60 can extend completely or partially around the barrier door 20.
[0068] In some examples, the frame 60 includes a threshold 262 configured to be mounted to the floor 106. As illustrated in
[0069] In other examples, the barrier door 20 is mounted to one or more of the monuments 112.
[0070] In some examples, the barrier door 20 is positioned completely out of the opening 113 when stowed in the folded configuration. This protects the panels 23 from being damaged such as by being hit by luggage carried by passengers, galley carts being pushed through the opening 113, and persons as they walk through the opening 113. In other examples, the barrier door 20 is at least partially within the opening 113 in the stowed position.
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[0072] In some examples as illustrated in
[0073] In some examples, the barrier door 20 includes a lock 30 to engage the panels 23 and prevent their movement between the folded and extended configurations. In other examples, the barrier door 20 does not include a lock 30. The barrier door 20 is maintained in the extended configuration by the engagement mechanism 40.
[0074] In one example as illustrated in
[0075] One application of the engagement mechanism 40 is for a barrier door 20 for use in an aircraft 100. The engagement mechanism 40 can be used in other applications in which a door 20 is secured in a locked position across an opening. Examples include but are not limited to other openings within an aircraft, a door within a building, and an exterior door.
[0076] The barrier door 20 includes multiple panels 23 that are connected together by hinges. In some examples, the barrier door 20 includes two panels 23 that are connected along inner edges by a hinge 25. In other examples, the barrier door 20 includes three or more panels 23 that are connected by hinges 25.
[0077] By the term substantially with reference to amounts or measurement values, it is meant that the recited characteristic, parameter, or value need not be achieved exactly. Rather, deviations or variations, including, for example, tolerances, measurement error, measurement accuracy limitations, and other factors known to those skilled in the art, may occur in amounts that do not preclude the effect that the characteristic was intended to provide.
[0078] The present invention may, of course, be carried out in other ways than those specifically set forth herein without departing from essential characteristics of the invention. The present embodiments are to be considered in all respects as illustrative and not restrictive, and all changes coming within the meaning and equivalency range of the appended claims are intended to be embraced therein.