VEHICLE
20250303885 ยท 2025-10-02
Assignee
Inventors
- Katsuya Shimazaki (Saitama, JP)
- Yasushi OGIHARA (Saitama, JP)
- Yasuo YAMADA (Saitama, JP)
- Shuji Kamata (Saitama, JP)
Cpc classification
B60T2260/00
PERFORMING OPERATIONS; TRANSPORTING
B60L53/11
PERFORMING OPERATIONS; TRANSPORTING
H02J7/0068
ELECTRICITY
B60T7/12
PERFORMING OPERATIONS; TRANSPORTING
B60L53/62
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60L53/10
PERFORMING OPERATIONS; TRANSPORTING
H02J7/00
ELECTRICITY
B60L53/62
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A vehicle includes a battery, a motor driving a wheel, an inverter converting DC power from the battery to AC power and suppling the AC power to the motor, a charging terminal connected to the battery when the battery is charged and connected to a coil of any one phase of the motor, an electrical device driven by a first voltage from the battery when the battery supplies power and driven by the first voltage boosted by the motor and the inverter when the battery is charged at a second voltage lower than the first voltage, a control unit controlling charging of the battery, and a brake mechanism restricting rotation of the wheel. The control unit activates the brake mechanism when the control unit detects that a charging plug is fitted to the charging terminal and detects that a charging voltage of the battery is the second voltage.
Claims
1. A vehicle comprising: a battery; a motor configured to drive a wheel; an inverter configured to convert DC electric power from the battery to AC electric power, and supply the AC electric power to the motor; a charging terminal connected to the battery when the battery is charged, and connected to a coil of any one phase of the motor; an electrical device configured to be driven by a first voltage from the battery when the battery supplies electric power, and be driven by the first voltage boosted by the motor and the inverter when the battery is charged at a second voltage lower than the first voltage; a control unit configured to control charging of the battery; and a brake mechanism configured to restrict rotation of the wheel, wherein the control unit activates the brake mechanism in a case where the control unit detects that a charging plug is fitted to the charging terminal and detects that a charging voltage of the battery is the second voltage.
2. The vehicle according to claim 1, wherein the control unit controls a current change rate to be equal to or less than a predetermined value when the battery is charged at the second voltage.
3. The vehicle according to claim 1, wherein a connecting and disconnecting device is provided on an electric power transmission path between the battery and the electrical device, and when the battery is charged at the second voltage, the connecting and disconnecting device cuts off electric power transmission between the battery and the electrical device.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0020] Exemplary embodiment(s) of the present invention will be described in detail based on the following figures, wherein:
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
DESCRIPTION OF EMBODIMENTS
[0036] Hereinafter, an electric vehicle 100 according to an embodiment of the present disclosure will be described with reference to the drawings.
[0037] As shown in
[0038] Each of the wheel brakes 6 is, for example, a hydraulic brake, and applies a braking force to a wheel W according to an operation of a brake pedal by a user.
[0039] The parking mechanism 8 is in an activated state when a shift is in a parking range. During the activation of the parking mechanism 8, as shown in
[0040] The EPB 7 is controlled to an activated state and a non-activated state according to an operation of the user. Therefore, even when the electric vehicle 100 is parked, the EPB 7 may be both in the activated state and in the non-activated state.
[0041] The charging system 1 is compatible with the charging equipment of 400 V class and 800 V class. The electric vehicle can not only quickly charge the battery 2 at charging voltages of 400 V and 800 V but also drive the three-phase motor 3 and an auxiliary device 4 at a base voltage of 800 V.
[0042] Specifically, as shown in
[0043] As shown in
[0044] The first power storage unit 21 and the second power storage unit 22 are battery modules which can perform charging and power supply of 400 V.
[0045] The first contactor M/C is provided on a positive electrode side end of the battery 2 and functions as a main switch which turns on and off connection to the outside (the electric power supply circuit 11P) of the battery 2.
[0046] The second to fourth contactors S/C_A, S/C_B, and S/C_C switch a connection state between the first power storage unit 21 and the second power storage unit 22. For example, as shown in
[0047] The fifth contactor P/C and the first resistor R1 are arranged in series with each other and in parallel with the first contactor M/C. In the first voltage state and the second voltage state, the fifth contactor P/C is turned on before the first contactor M/C is turned on, thereby protecting the first contactor M/C from an excessive inrush current.
[0048] The current sensor IS is disposed between the first contactor M/C and the power storage units 21 and 22 to measure a current.
[0049] The current breaker FUSE is provided on a negative electrode side end of the battery 2 and cuts off the connection to the outside (electric power supply circuit 11N) of the battery 2 when an abnormality occurs. In the charging system 1 according to the present embodiment, the current breaker FUSE is implemented by a pyro-fuse which can intentionally cut off a current according to an electrical signal. When an abnormality (for example, vehicle collision or a short circuit in the battery 2) occurs, the current breaker FUSE is operated to cut off, and all the contactors in the battery 2 are turned off (opened).
[0050] The three-phase motor 3 includes a stator 35 around which coils 32U, 32V, and 32W of three phases are wound, and a rotor 37 on which a permanent magnet 36 is disposed (see
[0051] The inverter 5 converts DC electric power supplied from the battery 2 to three-phase AC electric power by switching of a plurality of switching elements, so as to rotationally drive the three-phase motor 3. As will be described in more detail later, when a DC current (400 V) is supplied from the branch circuit 14 to the connection portion 34, the inverter 5 can function as a booster circuit (DC voltage conversion unit) to boost the DC current using the coil connected to the branch circuit 14 and the coil of another one phase or another two phases, by the switching of the plurality of switching elements.
[0052] The auxiliary device 4 is an in-vehicle device that can be driven by DC electric power from the battery 2 and an external power supply, and includes, for example, an electric compressor E-COMP for an air conditioner (A/C), an electric heater ECH, and a converter DCDC for an auxiliary device. The electric compressor E-COMP and the electric heater ECH are high-voltage drive in-vehicle devices, and the converter DCDC for an auxiliary device steps down DC electric power from the battery 2 and an external power supply to drive low-voltage drive in-vehicle devices. The auxiliary device 4 is connected to the battery 2 via the auxiliary device drive circuits 12P and 12N, a sixth contactor VS/C, and the electric power supply circuits 11P and 11N. The auxiliary device 4 of the present embodiment is operated at a base voltage of 800 V while the vehicle is traveling. On the other hand, the auxiliary device 4 is capable of operating even when the voltage is not 800 V, and is configured to operate by being boosted to an efficient drive voltage during charging at 400 V described later.
[0053] The electric power supply circuits 11P and 11N are configured as a positive and negative pair and connect the battery 2 and the inverter 5 (three-phase motor 3). The electric power supply circuits 11P and 11N are provided with connection portions 111P and 111N connected to the DC power supply circuits 13P and 13N and are provided with connection portions 112P and 112N connected to the auxiliary device drive circuits 12P and 12N (auxiliary device 4) on a side closer to the inverter 5 than the connection portions 111P and 111N. The electric power supply circuit 11P at the positive electrode side is provided with the sixth contactor VS/C which turns on and off the circuit between the connection portion 112P connected to the auxiliary device drive circuit 12P and the connection portion 111P connected to the DC power supply circuit 13P. A first voltage sensor V_PIN, a first smoothing capacitor C1, and a second resistor R2 are provided on the inverter 5 side of the electric power supply circuits 11P and 11N. The first voltage sensor V_PIN, the first smoothing capacitor C1, and the second resistor R2 are provided on a circuit that connects the electric power supply circuit 11P at the positive side and the electric power supply circuit 11N at the negative side. Note that the second resistor R2 is provided to discharge the first smoothing capacitor Cl when the circuit is cut off.
[0054] The DC power supply circuits 13P and 13N are configured as a positive and negative pair and include one end provided with charging terminals 131P and 131N to which an external power supply such as charging equipment can be connected and the other end connected to the electric power supply circuits 11P and 11N via the connection portions 111P and 111N. The DC power supply circuits 13P and 13N are provided with a seventh contactor QC/C_A and an eighth contactor QC/C_B for turning on and off the circuits, respectively. A second voltage sensor V_BAT is provided at a position closer to the connection portions 111P and 111N than the seventh contactor QC/C_A and the eighth contactor QC/C_B. A third voltage sensor V_QC is provided at a position closer to the charging terminals 131P and 131N than the seventh contactor QC/C_A and the eighth contactor QC/C_B.
[0055] The branch circuit 14 is branched, in the DC power supply circuit 13P at the positive side, at a position closer to the connection portion 111P than the eighth contactor QC/C_A and the second voltage sensor V_BAT, and is connected to one of the coils of the three-phase motor 3 via the connection portion 34. An intermediate portion of the branch circuit 14 is provided with a ninth contactor QC/C_C for turning on/off the circuit.
[0056] The control unit 10 is, for example, a vehicle ECU and controls driving and charging of the charging system 1. More specifically, the control unit 10 performs an ON/OFF control of the contactors M/C, S/C_A, S/C_B, S/C_C, P/C, VS/C, QC/C_A, QC/C_B, and QC/C_C, detection of welding of these contactors, control of the inverter 5, and the like.
[0057] Next, an operation of the charging system 1 will be described with reference to
[0058]
[0059] As described above, the electric vehicle including the charging system 1 drives the three-phase motor 3 and the auxiliary device 4 at the base voltage of 800 V, and the battery 2 is controlled to an 800 V start-up state shown in
[0060] In this mode, a voltage of 800 V is supplied from the battery 2 to the three-phase motor 3 via the inverter 5, enabling the electric vehicle to travel. In this case, the auxiliary device 4 is driven by a voltage of 800 V supplied from the battery 2 via the electric power supply circuits 11P and 11N and the auxiliary device drive circuits 12P and 12N.
[0061]
[0062] When charging with the charging equipment of 800 V class, the battery 2 is controlled to the 800 V start-up state shown in
[0063]
[0064] When charging with the charging equipment of 400 V class, the battery 2 is controlled to a 400 V start-up state shown in
[0065] Here, in order to drive the auxiliary device 4 having a base voltage of 800 V, it is necessary to boost a voltage of 400 V to an auxiliary device drive voltage which is a drive voltage of an accessory of the auxiliary device 4. The auxiliary device drive voltage may be 800 V or may not be 800 V.
[0066] Next, a configuration of the inverter 5 and a boost operation performed by the three-phase motor 3 and the inverter 5 will be described with reference to
[0067]
[0068] As shown in
[0069] The first node P1 is connected to the U-phase terminal 33U and thereby connected to the U-phase coil 32U, the second node P2 is connected to the V-phase terminal 33V and thereby connected to the V-phase coil 32V, and the third node P3 is connected to the W-phase terminal 33W and thereby connected to the W-phase coil 32W. Note that the switches TH1, TL1, TH2, TL2, TH3, and TL3 are implemented by, for example, MOSFETs, whose opening and closing control is performed by the control unit 10 by adjusting a gate voltage.
[0070] A diode operating as a reflux diode is connected in parallel with each of the switches TH1, TL1, TH2, TL2, TH3, and TL3. The reflux diodes are provided to prevent damage to the switching elements by causing a current flowing back from a motor 3 side to reflux (regenerate) to a battery 2 side when the switches TH1, TL1, TH2, TL2, TH3, and TL3 are turned off. That is, the inverter 5 allows a current to flow from the three-phase motor 3 side to the battery 2 side regardless of an ON or OFF state of a gate, and allows a current to flow from the battery 2 side to the three-phase motor 3 side only when the gate is in an ON state.
[0071] When charging is performed with the charging equipment of 400 V class, the control unit 10 controls the charging system 1 to a state shown in
[0072]
[0073] Therefore, in the state shown in
[0074] Accordingly, the energy stored in the coils 32U, 32V, and 32W when the second low-side switch TL2 and the third low-side switch TL3 are in the ON state is released when the second low-side switch TL2 and the third low-side switch TL3 are in the OFF state, so that the voltage of 400 V supplied from the charging terminals 131P and 131N is boosted to the secondary voltage and supplied from the inverter 5 to the auxiliary device 4. Hereinafter, such a booster operation state performed by the three-phase motor 3 and the inverter 5 is referred to as a two-phase booster mode.
[0075]
[0076] In the state shown in
[0077] Accordingly, the energy stored in the coils 32U and 32W when the third low-side switch TL3 is in the ON state is released when the third low-side switch TL3 is in the OFF state, so that the voltage of 400 V supplied from the charging terminals 131P and 131N is boosted to the secondary voltage and supplied from the inverter 5 to the auxiliary device 4. Hereinafter, such a booster operation state performed by the three-phase motor 3 and the inverter 5 is referred to as a one-phase booster mode.
[0078] In the electric vehicle 100, when the electric power supplied to the auxiliary device 4 is boosted in the two-phase booster mode or the one-phase booster mode during charging at the second voltage (400 V), currents flow through the coils 32U, 32V, and 32W to generate a magnetic field, and a torque is generated in the three-phase motor 3. Therefore, according to the circumstances, the rotor 37 may rotate, and the wheels W connected to the rotor 37 may also rotate when the rotor 37 rotates.
[0079] Magnitude of the torque generated in the three-phase motor 3 at the time of two-phase boosting and one-phase boosting changes according to an angle of the rotor 37 during parking of the electric vehicle 100.
[0080]
[0081] For example, as shown in
[0082] Here, in a case where the parking mechanism 8 changes from the non-activated state to the activated state, as shown in
[0083] Therefore, even when the claw portion 82 of the parking pole 81 abuts the convex portion 85 of the parking gear 83 during parking of the electric vehicle 100, the rotation of the wheels W is restricted when the user sets the EPB 7 to the activated state. On the other hand, when the user does not set the EPB 7 in the activated state while the claw portion 82 of the parking pole 81 abuts the convex portion 85 of the parking gear 83 during parking of the electric vehicle 100, the parking gear 83 can be rotated until the claw portion 82 of the parking pole 81 meshes with the concave portion 84 of the parking gear 83. Therefore, if the battery 2 is charged at the second voltage (400 V) in this state, the wheels W may be rotated by the torque generated in the three-phase motor 3.
[0084] Therefore, in order to restrict the movement of the electric vehicle 100 during the charging at the second voltage (400 V), the control unit 10 forcibly operates the EPB 7 in a case where the control unit 10 detects that a charging plug is fitted to the charging terminals 131P and 131N and detects that the charging voltage of the battery 2 is 400 V. In other words, when the control unit 10 detects that the charging plug is fitted to the charging terminals 131P and 131N and detects that the charging voltage of the battery 2 is 400 V, even if the EPB 7 is in a non-activated state, the control unit 10 forcibly controls the EPB 7 to enter into the activated state regardless of an intention of the user. Accordingly, the electric vehicle 100 can be prevented from moving in a front-rear direction during the charging at the second voltage (400 V).
[0085]
[0086] First, the control unit 10 detects a stop state of the electric vehicle 100 (step S1). Subsequently, the control unit 10 detects whether a shift is in a parking range (P range) (step S2). As a result, when the shift is not in the parking range (P range) (NO in step S2), it is determined that the electric vehicle 100 is in the stop state and the user does not intend to perform the charging, and the process ends.
[0087] If the shift is in the parking range (P range) (YES in step S2), the control unit 10 then detects whether the charging plug is fitted to the charging terminals 131P and 131N (step S3). If the charging plug is not fitted to the charging terminals 131P and 131N (NO in step S3), it is determined that the user does not intend to perform the charging, and the process ends. On the other hand, if the charging plug is fitted to the charging terminals 131P and 131N, the control unit 10 communicates with the charging equipment to detect the charging voltage on a charging equipment side (step S4).
[0088] As a result, when the charging voltage is 800 V or when the charging is AC charging, the booster control using the coils 32U, 32V, 32W of the three-phase motor 3 is not performed, and thus no torque is generated in the three-phase motor 3, and the electric vehicle 100 does not move. Therefore, the charging is started as it is (step S5). On the other hand, when the charging voltage on the charging equipment side is 400 V, the control unit 10 confirms an operation state of the EPB 7 (step S6). If the EPB 7 is in the activated state (ON in step S6), the boosting is started as it is. If the EPB 7 is in the non-activated state (OFF in step S6), the EPB 7 is forcibly set to the activated state (step S7) and the boosting is started (step S8).
[0089] Here, by setting the EPB 7 to the activated state, the movement of the electric vehicle 100 in the front-rear direction is restricted, but the torque generated in the three-phase motor 3 may cause the electric vehicle 100 to swing in an upper-lower direction.
[0090]
[0091] As shown in
[0092] The control unit 10 performs a vehicle behavior mitigation control such that the current change rate becomes equal to or less than a predetermined value (step S9) when the charging of the battery 2 is completed, and the charging ends. Furthermore, if the EPB 7 is controlled to be in the activated state regardless of the intention of the user, the EPB 7 is returned to the non-activated state when the charging at the second voltage (400 V) is completed. Accordingly, it is possible to prevent that the EPB 7 is maintained in the activated state against the intention of the user.
[0093] Although the various embodiments have been described above with reference to the drawings, it is needless to say that the present invention is not limited to these examples. It is apparent that those skilled in the art can conceive of various modifications and changes within the scope described in the claims, and it is understood that such modifications and changes naturally fall within the technical scope of the present invention. In addition, the constituent elements in the above embodiments may be freely combined without departing from the gist of the invention.
[0094] In this specification, at least the following matters are described. Although corresponding constituent elements or the like in the embodiment described above are shown in parentheses, the present invention is not limited thereto. [0095] (1) A vehicle (electric vehicle 100) including: [0096] a battery (battery 2); [0097] a motor (three-phase motor 3) configured to drive a wheel (wheel W); [0098] an inverter (inverter 5) configured to convert DC electric power from the battery to AC electric power, and supply the AC electric power to the motor; [0099] a charging terminal (charging terminal 131P) connected to the battery when the battery is charged, and connected to a coil of any one phase of the motor; [0100] an electrical device (auxiliary device 4) configured to be driven by a first voltage (800 V) from the battery when the battery supplies electric power, and be driven by the first voltage boosted by the motor and the inverter when the battery is charged at a second voltage (400 V) lower than the first voltage; [0101] a control unit (control unit 10) configured to control charging of the battery; and [0102] a brake mechanism (EPB7) configured to restrict rotation of the wheel, [0103] in which the control unit activates the brake mechanism in a case where the control unit detects that a charging plug is fitted to the charging terminal and detects that a charging voltage of the battery is the second voltage.
[0104] When the battery is charged at the second voltage lower than the first voltage which is a drive voltage of the electrical device, and the motor and the inverter boost the voltage to the first voltage, a torque is generated in the motor. According to (1), when it is detected that the charging plug is fitted to the charging terminal and it is detected that the charging voltage of the battery is the second voltage, the brake mechanism is activated to prevent the vehicle from moving in a front-rear direction. [0105] (2) The vehicle according to (1), [0106] in which the control unit controls a current change rate to be equal to or less than a predetermined value when the battery is charged at the second voltage.
[0107] According to (2), when the movement of the vehicle in the front-rear direction is restricted by the brake mechanism, the torque of the motor causes the vehicle to swing in an upper-lower direction, but when the battery is charged at the second voltage, the current change rate is controlled to be equal to or less than the predetermined value, thereby mitigating a vehicle behavior. [0108] (3) The vehicle according to (1) or (2), [0109] in which a connecting and disconnecting device (sixth contactor VS/C) is provided on an electric power transmission path between the battery and the electrical device, and [0110] when the battery is charged at the second voltage, the connecting and disconnecting device cuts off electric power transmission between the battery and the electrical device.
[0111] According to (3), when the battery is charged at the second voltage, it is possible to prevent the second voltage from charging equipment from being supplied to the electrical device driven by the first voltage.