STIRRUP MODULE FOR BEAM REINFORCEMENT SYSTEM AND MANUFACTURING METHOD OF BEAM REINFORCEMENT SYSTEM
20230115539 ยท 2023-04-13
Inventors
Cpc classification
International classification
Abstract
A stirrup module includes first, second, third and third erect bar portions, a bottom rib section. The second erect bar portion is arranged in parallel with the first erect bar portion. The third erect bar portion is arranged in parallel with the first erect bar portion and located between the first and second erect bar portions. The fourth erect bar portion is arranged in parallel with the first erect bar portion and located between the third and the second erect bar portions. A first gap is between the first and third erect bar portions, and a second gap is between the second and fourth erect bar portions. The bottom rib section connects at least portion of the bottom ends of the first, second, third and fourth erect bar portions, and the first and second gaps are each formed with an opening at the end opposite to the bottom rib section.
Claims
1. A stirrup module, comprising a first erect bar portion; a second erect bar portion arranged in parallel with the first erect bar portion; a third erect bar portion arranged in parallel with the first erect bar portion and located between the first erect bar portion and the second erect bar portion; a fourth erect bar portion arranged in parallel with the first erect bar portion and located between the third erect bar portion and the second erect bar portion; wherein a first gap is between the first erect bar portion and the third erect bar portion, and a second gap is between the second erect bar portion and the fourth erect bar portion; and a bottom rib section disposed to connect at least portion of the bottom ends of the first erect bar portion, the second erect bar portion, the third erect bar portion and the fourth erect bar portion, and configured to form bottom portions of the first gap and the second gap; and wherein the first gap and the second gap are each formed with an opening at the end opposite to the bottom rib section.
2. The stirrup module of claim 1, wherein the bottom rib section includes a first bottom rib and a second bottom rib; the first bottom rib is connected to the first erect bar portion; the fourth erect bar portion is connected to the first bottom rib; the first erect bar portion is connected to the fourth erect bar portion via the first bottom rib; the second bottom rib is connected to the second erect bar portion; the third erect bar portion is connected to the second bottom rib; and the second erect bar portion is connected to the third erect bar portion via the second bottom rib.
3. The stirrup module of claim 1, further comprising a first top rib, wherein the first top rib is connected to the third erect bar portion, the fourth erect bar portion is connected to the first top rib, the third erect bar portion is connected to the fourth erect bar portion via the first top rib.
4. The stirrup module of claim 3, the third erect bar portion, the first top rib, and the fourth erect bar portion are configured to form a first hang portion.
5. The stirrup module of claim 1, wherein the first erect bar portion has a hook end.
6. The s module of claim 1, wherein the second erect bar portion has a hook end.
7. The stirrup module of claim 1, further comprising a fifth erect bar portion arranged in parallel with the first erect bar portion; and a sixth erect bar portion arranged in parallel with the first erect bar portion, and the fifth erect bar portion located between the first erect bar portion and sixth erect bar portion; wherein a third gap is between the fifth erect bar portion and the first erect bar portion, and the first gap is between the sixth erect bar portion and the third erect bar portion, the second gap is between the second erect bar portion and the fourth erect bar portion; wherein the bottom rib section is disposed to connect at least some of the bottom ends of the first erect bar portion, the second erect bar portion, the third erect bar portion, the fourth erect bar portion, the fifth erect bar portion, and the sixth erect bar portion, and is configured to form bottom portions of the first gap, the second gap, and the third gap; and the first gap, the second gap, and the third gap are each formed with an opening at the end opposite to the bottom rib section.
8. The stirrup module of claim 7, wherein the bottom rib section includes a first bottom rib, a second bottom rib, and a third bottom rib, the fifth erect bar portion is connected to the fourth erect bar portion via the first bottom rib, the second erect bar portion is connected to the third erect bar portion via the second bottom rib, the first erect bar portion is connected to the sixth erect bar portion via third bottom rib; and the first bottom rib and the second bottom rib are staggered and overlapped with each other; the first bottom rib and third bottom rib are staggered and overlapped with each other.
9. The stirrup module of claim 8, further comprising a first top rib and a second top rib, wherein the third erect bar portion is connected to the fourth erect bar portion via the first top rib; the second top rib is connected to the fifth erect bar portion; the sixth erect bar portion is connected to the second top rib, the fifth erect bar portion is connected to the sixth erect bar portion via the second top rib.
10. The stirrup module of claim 9, wherein the third erect bar portion, the first top rib, and the fourth erect bar portion are configured to form the first hang portion; the fifth erect bar portion; wherein the second top rib and the sixth erect bar portion are configured to form a second hang portion.
11. The stirrup module of claim 7, wherein the second erect bar portion has a hook end.
12. The stirrup module of claim 7, wherein the first erect bar portion has a hook end.
13. A stirrup module, comprising: a first erect bar portion; a second erect bar portion arranged in parallel with the first erect bar portion; a first inner ring disposed between the first erect bar portion and the second erect bar portion; wherein a first gap is between the first erect bar portion and the first inner ring, and a second gap is between the second erect bar portion and the first inner ring; a first bottom rib disposed to connect bottom ends of at least portion of the first erect bar portion and the first inner ring, and configured to form a bottom portion of the first gap; and a second bottom rib disposed to connect bottom ends of at least portion of the second erect bar portion and the first inner ring, and configured to a bottom portion of the second gap; wherein the first gap is formed with an opening at the end opposite to the first bottom rib; the second gap is formed with an opening at the end opposite to the second bottom rib.
14. The stirrup module of claim 13, wherein the first inner ring includes a third erect bar portion, a fourth erect bar portion, a first top rib, at least portion of the first bottom rib, and at least portion of the second bottom rib, the third erect bar portion is arranged in parallel with the first erect bar portion and located between the first erect bar portion and the second erect bar portion; the fourth erect bar portion is arranged in parallel with the first erect bar portion and located between the third erect bar portion and the second erect bar portion; the third erect bar portion is connected to the fourth erect bar portion via the first top rib.
15. The stirrup module of claim 14, wherein the first bottom rib is configured to connect the fourth erect bar portion and the first erect bar portion, the second bottom rib is configured to connect the second erect bar portion and the third erect bar portion so that the first bottom rib and the second bottom rib are staggered and overlapped with each other.
16. The stirrup module of claim 14, the third erect bar portion, the first top rib, and the fourth erect bar portion of the first inner ring are configured to form a first hang portion.
17. The stirrup module of claim 13, wherein the first erect bar portion has a hook end.
18. The stirrup module of claim 13, wherein the second erect bar portion has a hook end.
19. The stirrup module of claim 14, further comprising a second inner ring, the second inner ring is disposed between the first erect bar portion and the third erect bar portion; wherein a third gap is between the first erect bar portion and the second inner ring; a third bottom rib is configured to connect bottom ends of at least portions of the first erect bar portion and the second inner ring and to form a bottom portion the third gap.
20. The stirrup module of claim 19, wherein the second inner ring includes the fifth erect bar portion, a sixth erect bar portion, a second top rib, at least portion of the first bottom rib, and at least portion of third bottom rib, the fifth erect bar portion and the first erect bar portion are arranged in parallel with each other; the sixth erect bar portion and the fifth erect bar portion are arranged in parallel with each other and are located between the third erect bar portion and the fifth erect bar portion; the fifth erect bar portion is connected to the sixth erect bar portion via the second top rib.
21. The stirrup module of claim 19, wherein the first inner ring and the second inner ring are overlapped with each other to form a third inner ring.
22. The stirrup module of claim 20, wherein third bottom rib is configured to connect the first erect bar portion and the sixth erect bar portion, the first bottom rib is configured to connect the fourth erect bar portion and the fifth erect bar portion, the second bottom rib is configured to connect the second erect bar portion and the third erect bar portion, so that the first bottom rib and the second bottom rib are disposed to be staggered and overlapped with each other; third bottom rib and the first bottom rib are disposed to be staggered and overlapped with each other.
23. The stirrup module of claim 20, wherein the third erect bar portion, the fourth erect bar portion, and the first top rib of the first inner ring are configured to form a first hang portion; wherein the fifth erect bar portion, the sixth erect bar portion, and the second top rib of the second inner ring are configured to form a second hang portion.
24. The stirrup module of claim 19, wherein the second erect bar portion has a hook end.
25. The stirrup module of claim 19, wherein the first erect bar portion has a hook end.
26. A stirrup module, comprising a first erect bar portion having a first bend portion; a first bottom rib bended relative to the first erect bar portion from a connection end of the first bend portion and extending to a second bend portion; a fourth erect bar portion bended relative to the first bottom rib from a connection end of the second bend portion so as to be arranged in parallel with the first erect bar portion, and extending to a third bend portion; a first top rib bended relative to the first erect bar portion from a connection end of the third bend portion so as to be arranged in parallel with the first bottom rib, and extending to a fourth bend portion; a third erect bar portion bended relative to the first bottom rib from a connection end of the fourth bend portion so as to be arranged in parallel with the first erect bar portion and extending to a fifth bend portion; a second bottom rib bended relative to the first erect bar portion from a connection end of the fifth bend portion and extending to a sixth bend portion, and disposed to be staggered and overlapped with the first bottom rib; and a second erect bar portion bended relative to the second bottom rib from a connection portion of the sixth bend portion and arranged in parallel with the first erect bar portion; wherein a first gap is between the first erect bar portion and the third erect bar portion, and a second gap is between the second erect bar portion and the fourth erect bar portion; and wherein the first gap and the second gap are formed with an openings at the end opposite to the first bottom rib and the second bottom rib, respectively.
27. The stirrup module of claim 26, wherein the fourth erect bar portion, the third erect bar portion, and the first top rib are configured to form a first hang portion.
28. The stirrup module of claim 26, wherein the first erect bar portion has a hook end.
29. The stirrup module of claim 26, wherein the second erect bar portion has a hook end.
30. The stirrup module of claim 26, further comprising: a fifth erect bar portion bended relative to the first bottom rib from a connection portion of a seventh bend portion of the first bottom rib so as to be arranged in parallel with the first erect bar portion, and extending to a eighth bend portion; a second top rib bended relative to the fifth erect bar portion from a connection end of the eighth bend portion so as to be arranged in parallel with the first bottom rib, and extending to a nineth bend portion; a sixth erect bar portion bended relative to the second top rib from a connection end of the nineth bend portion so as to be arranged in parallel with the first erect bar portion, and extending to a tenth bend portion; and a third bottom rib bended relative to the fifth erect bar portion from the tenth bend portion and extending to the first bend portion and disposed to be staggered and overlapped with each other; wherein the first gap is between the sixth erect bar portion and the third erect bar portion; a third gap is between the first erect bar portion and the fifth erect bar portion; the second gap is between the second erect bar portion and the fourth erect bar portion; wherein the first gap is formed with an opening at the end opposite to the first bottom rib, respectively; and wherein the second gap and the third gap are formed with openings at the end opposite to the second bottom rib and third bottom rib, respectively.
31. The stirrup module of claim 30, wherein the first erect bar portion has a hook end.
32. The stirrup module of claim 30, wherein the second erect bar portion has a hook end.
33. A manufacturing method of a beam reinforcement system, comprising a step of: arranging two first main bars in parallel with each other; hanging a plurality of stirrup modules on the two main bars one by one; providing a plurality of second main bars on bottom rib sections of the plurality of stirrup modules via openings of the stirrup modules; providing a plurality of third main bars on the plurality of stirrup modules; wherein the first main bars and the plurality of third main bars are arranged in parallel with each other; and providing a plurality of stirrup caps on the plurality of stirrup modules; wherein the stirrup caps are disposed in correspondence with the openings.
34. The manufacturing method of claim 33, wherein the beam reinforcement system comprises a first section and a second section connected with each other.
35. The manufacturing method of claim 34, wherein the step of hanging the plurality of stirrup modules comprises: hanging the plurality of stirrup modules on the first section; and hanging a plurality of stirrups on the second section, wherein the stirrups include two erect bar portions arranged in parallel with each other and a bottom rib connecting bottom ends of the two erect bar portions.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0025] In order to make people skilled in the art further understand the purposes, the structures, and the effects of the present invention, the present invention will be described in detail using preferred embodiments with reference to drawings.
[0026] Firstly, please refer to
[0027] The bottom rib section 150 is configured to connect bottom ends of at least portion of the first erect bar portion 110, the second erect bar portion 120, the third erect bar portion 130, and the fourth erect bar portion 140. In the present embodiment, as illustrated in
[0028] The stirrup module 100 of the first embodiment of the present invention further includes a first top rib 160. The first top rib 160 is connected to the third erect bar portion 130; the fourth erect bar portion 140 is connected to the first top rib 160; the third erect bar portion 130 is connected to the fourth erect bar portion 140 via the first top rib 160. Specifically, a top end of the third erect bar portion 130 is connected to the first top rib 160, and extends along the first direction X to be connected to the fourth erect bar portion 140 via the first top rib 160. In addition, the third erect bar portion 130, the first top rib 160, and the fourth erect bar portion 140 are configured to form a first hang portion 161 by the aforementioned connection settings. Each of the erect bar portions, top ribs, and bottom ribs, and the connection relationships thereof are preferably integrally formed by bending a single piece of steel bar; however, they are not limited thereto.
[0029] In another aspect, in the stirrup module 100 of the present invention, the third erect bar portion 130, the fourth erect bar portion 140, the first top rib 160, at least portion of the first bottom rib 151 and at least portion of the second bottom rib 152 together form a first inner ring 170.
[0030] Wherein the first inner ring 170 is provided between the first erect bar portion 110 and the second erect bar portion 120 along the first direction X; and the first gap 131 is between the first erect bar portion 110 and the first inner ring 170; the second gap 122 is between the second erect bar portion 120 and the first inner ring 170.
[0031] The first bottom rib 151 is configured to connect bottom ends of the first erect bar portion 110 and the fourth erect bar portion 140, the bottom end of the first erect bar portion 110 extends along the first direction X passing through the first bottom rib 151 to be disposed on the bottom end of the fourth erect bar portion 140. In addition, at least portion of the first bottom rib 151 is configured to form the bottom portion of the first gap 131; that is, the first gap 131 is formed with an opening at the end opposite to at least portion of the first bottom rib 151. The second bottom rib 152 is configured to connect bottom ends of the third erect bar portion 130 and the second erect bar portion 120; the bottom end of the second erect bar portion 120 extends along the first direction X passing through the second bottom rib 152 to be disposed on the bottom end of the third erect bar portion 130. In addition, at least portion of the second bottom rib 152 forms the bottom portion of the second gap 122; that is, the second gap 122 is formed with an opening at the end opposite to the second bottom rib 152. The aforementioned connection ways make the first bottom rib 151 and the second bottom rib 152 be arranged in a same horizontal surface. In addition, the first bottom rib 151 and the second bottom rib 152 are at least partially staggered and overlapped with each other.
[0032] Preferably, the aforementioned embodiment can be integrally manufactured by bending a single piece of steel bar. Specifically, the stirrup module 100 of the present invention is bended relative to the first erect bar portion 110 from a connection portion of a first bend portion 112 of the first erect bar portion 110 and extending to the first bottom rib 151 having the second bend portion 153; bended relative to the first bottom rib 151 from a connection end of the second bend portion 153 to be arranged in parallel with the first erect bar portion 110 and extending to the fourth erect bar portion 140 having the third bend portion 141; bended relative to the first erect bar portion 110 from a connection end from the third bend portion 141 to be arranged in parallel with the first bottom rib 151 and extending to the first top rib 160 having the fourth bend portion 162; bended relative to the first bottom rib 151 from a connection end of the fourth bend portion 162 to be arranged in parallel with the first erect bar portion 110 and extending to the third erect bar portion 130 having the fifth bend portion 132; bended relative to the first erect bar portion 110 from a connection end of the fifth bend portion 132 and extending to the second bottom rib 152 having a sixth bend portion 154, and arranged to be staggered and overlapped with the first bottom rib 151; bended relative to the second bottom rib 152 from a connection end of the sixth bend portion 154 so as to be arranged in parallel with a fifth erect bar portion 180.
Second Embodiment
[0033] Please refer to
[0034] The present embodiment is different from the first embodiment of the present invention in that the bottom rib section 150 of the stirrup module 100 of the present invention further includes a third bottom rib 155. The bottom rib section 150 is configured to connect bottom ends of at least portions of the first erect bar portion 110, the second erect bar portion 120, the third erect bar portion 130, the fourth erect bar portion 140, the fifth erect bar portion 180, and the sixth erect bar portion 190. Furthermore, the fifth erect bar portion 180 is connected to the fourth erect bar portion 140 via the first bottom rib 151; the second erect bar portion 120 is connected to the third erect bar portion 130 via the second bottom rib 152; the first erect bar portion 110 is connected to the sixth erect bar portion 190 via the third bottom rib 155. In addition, the first bottom rib 151 and the second bottom rib 152 are disposed to be staggered and overlapped with each other in the first direction X; the first bottom rib 151 and the third bottom rib 155 are staggered and overlapped with each other in the first direction X, so that the first bottom rib 151 at least partially forms the bottom portion of the first gap 131, the second bottom rib 152 at least partially forms the bottom portion of the second gap 122, and the third bottom rib 155 at least partially forms the bottom portion of the third gap 113. In addition, the first gap 131, the second gap 122, and the third gap 113 are respectively formed with an opening at the end opposite to the first bottom rib 151, the second bottom rib 152, and the third bottom rib 155 of the bottom rib section 150.
[0035] The present embodiment is different from the first embodiment of the present invention in that the stirrup module 100 of the present invention further includes a second top rib 163. The second top rib 163 is connected to the fifth erect bar portion 180, the sixth erect bar portion 190 is connected to the second top rib 163, so that the fifth erect bar portion 180 is connected to the sixth erect bar portion 190 via the second top rib 163. Wherein the fifth erect bar portion 180, the second top rib 163, and the sixth erect bar portion 190 are configured to form a second hang portion 164 hooked on at least one main bar horizontally.
[0036] In another aspect, in the second embodiment of the present invention, the fifth erect bar portion 180, the sixth erect bar portion 190, and the second top rib 163 and at least portion of the first bottom rib 151 and at least portion of the third bottom rib 155 form a second inner ring 171. The second inner ring 171 and the first inner ring 170 are arranged in parallel with each other in the first direction X and in a direction toward the first erect bar portion 110, so that the second inner ring 171 is provided between the first erect bar portion 110 and the third erect bar portion 130.
[0037] Wherein the third gap 113 is between the second inner ring 171 and the first erect bar portion 110 along the first direction X. The third bottom rib 155 is configured to connect bottom ends of at least portions of the first erect bar portion 110 and the second inner ring 171 to form the bottom portion of the third gap 113. The fifth erect bar portion 180, the sixth erect bar portion 190, and the second top rib 163 of the second inner ring 171 are configured to form the second hang portion 164.
[0038] The third bottom rib 155 extends along the first direction X to be disposed on the bottom ends of the first erect bar portion 110 and the sixth erect bar portion 190; and the bottom end of at least portion of the third bottom rib 155 forms the bottom portion of the third gap 113. Wherein the third bottom rib 155 connects the first erect bar portion 110 and the sixth erect bar portion 190; the first bottom rib 151 connects the fourth erect bar portion 140 and the fifth erect bar portion 180; the second bottom rib 152 connects the second erect bar portion 120 and the third erect bar portion 130 so that the first bottom rib 151 and the second bottom rib 152 are disposed to be staggered and overlapped with each other. the third bottom rib 155 and the first bottom rib 151 are disposed to be staggered and overlapped with each other.
[0039] Preferably, the stirrup module 100 of the second embodiment of the present invention can be integrally manufactured by bending a single piece of steel bar. Specifically, the stirrup module 100 of the present invention includes the fifth erect bar portion 180 having a seventh bend portion 181 and bended from the first bottom rib 151; bended relative to the first erect bar portion 110 to from a connection end of the seventh bend portion and extending to the second top rib 163 having a eighth bend portion 165; bended relative to the fifth erect bar portion 180 a connection end of the eighth bend portion 165 so as to be arranged in parallel with the first bottom rib 151 and extending to the sixth erect bar portion 190 having the nineth bend portion 191; bended relative to the second top rib 163 from a connection end of the nineth bend portion 191 so as to be arranged in parallel with the fifth erect bar portion 180 and extending to the third bottom rib 155 having a tenth bend portion 156; bended relative to the fifth erect bar portion 180 from a connection end of the tenth bend portion 156 so as to be arranged to be staggered and overlapped with the first bottom rib 151.
[0040] In summary, the number of erect bar portions, bottom ribs, and top ribs can be adjusted in accordance with the widths between the main bars according to this embodiment. The aforementioned elements can together form the inner ring and have multiple loops such as stirrup with triple loops or stirrup with four loops by bending a single piece of steel bar.
Third Embodiment
[0041] Please refer to
[0042] Please refer to
[0043] The manufacturing method of the present invention is proceeded to a step S502 of hanging a plurality of stirrup modules 100 on the two main bars 210 one by one. Specifically, as illustrated in
[0044] Then, please refer to,
[0045] The manufacturing method of the present invention proceeds to a detailed step S902 of hanging a plurality of stirrups 220 on a second section 212, wherein each of the stirrups 220 includes two erect bar portions 221 arranged in parallel with each other and a bottom rib 222 connected to a bottom end of the two erect bar portions 221. Specifically, as illustrated in
[0046] The manufacturing method of the present invention is proceeded to a step S503 of providing a plurality of second main bars 230 on the bottom rib sections 150 of the plurality of stirrup modules 100 via the plurality of openings. Specifically, as illustrated in
[0047] The manufacturing method of the present invention is proceeded to a step S504 of providing a plurality of third main bars 240 on the plurality of stirrup modules 100. Wherein, the first ribs 210 and the third ribs 240 are arranged in parallel with each other. Specifically, as illustrated in
[0048] Finally, the manufacturing method of the present invention is proceeded to a step S505 of providing a plurality of stirrup caps 250 on the plurality of stirrup modules 100. Wherein the stirrup caps 250 are provided in correspondence with these openings. Specifically, as illustrated in
[0049] Through providing the stirrup module for the reinforcement system of the present invention on the cross-section of the main bars on the same horizontal surface and simplifying the disposition of the main bars, engineering time of manufacturing the stirrup modules can be shortened.
[0050] The aforementioned embodiments of present invention can be modified by people skilled in the art, these modification does not exceed over the scope of the present disclosure disclosed in attached claims. Therefore, equivalent variations and modifications based on the contents of claims and specification of the present invention should belong to the scope of the present invention.