Ankle-Foot System with an Energy Storing Keel, Vertical Shock Absorbing Pylon, Active Dorsiflexion and Axial Rotation
20250302644 ยท 2025-10-02
Inventors
- Md Amanul Haque (State College, PA, US)
- Cody J. Vassiliou (State College, PA, US)
- Mst Kamrunnahar (State College, PA, US)
Cpc classification
International classification
Abstract
Embodiments can relate to a prosthetic foot system. The system can include an ankle joint housing co-locating a rotation sub-assembly, a torsional shock absorbing sub-assembly, and a vertical shock absorbing sub-assembly. The system can include a foot component attached to the ankle joint housing. The system can be configured as a co-designed architecture to functionally integrate at least two functions of: (i) torsional shock absorption, (ii) multi-axial motion with stiffness modulation in single gait cycle, (iii) active dorsiflexion, and (iv) vertical shock absorption by causing the at least two functions to operate in concert.
Claims
1. A prosthetic foot system, comprising: an ankle joint housing co-locating a rotation sub-assembly, a torsional shock absorbing sub-assembly, and a vertical shock absorbing sub-assembly; and a foot component attached to the ankle joint housing; wherein the prosthetic foot system is configured as a co-designed architecture to functionally integrate at least two functions of: (i) torsional shock absorption, (ii) multi-axial motion with stiffness modulation in single gait cycle, (iii) active dorsiflexion, and (iv) vertical shock absorption by causing the at least two functions to operate in concert.
2. The prosthetic foot system of claim 1, wherein: the multi-axial motion includes dorsiflexion motion, plantarflexion motion, and/or sagittal rotation.
3. The prosthetic foot system of claim 1, wherein: the ankle joint housing provides multi-axial motion with stiffness modulation in single gait cycle in concert with the foot component providing inversion, eversion, plantar-flexing, and dorsi-flexing.
4. The prosthetic foot system of claim 3, wherein: the dorsiflexion motion range is between 0 degree and 7 degrees; the plantarflexion motion range is between 0 degrees and 5 degrees; and the sagittal rotation range is between 0 degrees and 16 degrees.
5. A prosthetic foot system, comprising: a shock absorbing sub-assembly including an energy storing keel and a vertical loading pylon; an axial rotational sub-assembly attached to the shock absorbing sub-assembly; a heel component attached to the energy storing keel; and an extension rod; wherein the shock absorbing sub-assembly and axial rotational sub-assembly are interconnected via the extension rod; and wherein the prosthetic foot system is configured as a co-designed architecture to functionally integrate at least two functions of: (i) torsional shock absorption, (ii) multi-axial motion with stiffness modulation in single gait cycle, (iii) active dorsiflexion, and (iv) vertical shock absorption by causing the at least two functions to operate in concert.
6. The prosthetic foot system of claim 5, wherein: the energy storing keel is J-shaped.
7. The prosthetic foot system of claim 5, further comprising: a shock absorbing bumper is disposed between the heel component and the energy storing keel.
8. The prosthetic foot system of claim 5, wherein: the axial rotational sub-assembly includes plural torsional springs configured to provide non-linear stiffness as rotation of the axial rotational sub-assembly occurs.
9. The prosthetic foot system of claim 8, wherein: the plural torsional springs includes a first tortional spring, a second tortional spring, and a third tortional spring; and the first tortional spring has a stiffness (S1), the second tortional spring has a stiffness (S2), and the third tortional spring has a stiffness (S3), wherein S1>S2>S3.
10. The prosthetic foot system of claim 9, wherein: the plural torsional springs includes plural cut-outs configured to engaged with the extension rod.
11. The prosthetic foot system of claim 10, wherein: the first tortional spring has a first cut-out, the second tortional spring has a second cut-out, and the third tortional spring has a third cut-out; and the first cut-out, the second cut-out, and the third cut-out are configured to facilitate selective engagement of the first tortional spring, the second tortional spring, and the third tortional spring, respectively, with the extension rod.
12. The prosthetic foot system of claim 11, wherein: the extension rod has a cross-sectional shape; the plural cut-outs each have a profile that corresponds to the cross-sectional shape; the first cut-out's profile complements the cross-sectional shape to a first degree (D1), the second cut-out's profile complements the cross-sectional shape to a second degree (D2), and the third cut-out's profile complements the cross-sectional shape to a third degree (D3); and D1>D2>D3.
13. The prosthetic foot system of claim 12, wherein: the extension rod's cross-sectional shape is square; the first cut-out's profile is square; the second cut-out's profile is a concave quadrilateral with a curved side; the third cut-out's profile is a concave quadrilateral with a curved side; and a degree of concavity for the curved side of the third cut-out is greater than a degree of concavity for the curved side of the second cut-out.
14. The prosthetic foot system of claim 9, wherein: the plural torsional springs includes: plural cut-outs configured to engaged with the extension rod, each individual cut-out being formed in a central portion of an individual tortional spring; and plural spiral shaped cut-outs configured to facilitate axial rotation of the axial rotational sub-assembly, each individual spiral shaped cut-out being formed in a peripheral portion of an individual tortional spring.
15. A method for functionally integrating ambulatory functions of a prosthetic foot system comprising: an ankle joint housing including a rotation sub-assembly, a torsional shock absorbing sub-assembly, and a vertical shock absorbing sub-assembly; and a foot component attached to the ankle joint housing, the method comprising: causing at least two functions of: (i) torsional shock absorption, (ii) multi-axial motion with stiffness modulation in single gait cycle, (iii) active dorsiflexion, and (iv) vertical shock absorption by causing the at least two functions to operate in concert.
16. A method for providing ambulation via a prosthetic foot system comprising: an integrated ankle joint housing including a rotation sub-assembly, a torsional shock absorbing sub-assembly, and a vertical shock absorbing sub-assembly; and a foot component; and wherein: the integrated ankle joint housing is attached to the foot component; the integrated ankle joint housing is configured to provide multi-axial motion; and the foot component is configured to invert, evert, plantar-flex, and dorsi-flex, the method comprising: during ambulation: deflecting and storing energy during an initial gait stage of a gait phase; and releasing energy during a subsequent gait stage of the gait phase.
17. The method of claim 16, further comprising: during ambulation: providing dynamic stiffness within and/or between a swing phase, a stance phase, a toe off phase, a mid swing phase, a midstance phase, a terminal stance phase, an early flatfoot phase, a loading response phase, a pre swing phase, a swing phase, a gait phase, and a late swing phase.
18. The method of claim 16, further comprising: during ambulation: providing differential axial rotation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0042] The above and other objects, aspects, features, advantages and possible applications of the present innovation will be more apparent from the following more particular description thereof, presented in conjunction with the following drawings. Like reference numbers used in the drawings may identify like components.
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DETAILED DESCRIPTION OF THE INVENTION
[0058] The following description is of exemplary embodiments that are presently contemplated for carrying out the present invention. This description is not to be taken in a limiting sense, but is made merely for the purpose of describing the general principles and features of the present invention. The scope of the present invention is not limited by this description.
[0059] This innovation relates to GoraliPaa SFT, a foot-ankle system comprising of an energy-storing keel, an integrated shock absorbing pylon, an articulating ankle component that enables multi-axial motion with stiffness modulation in single gait cycle and active dorsi-flexion during swing phase, and a torsional component that enables ab/ad-duction. It is intended to be used with a cosmetic foot shell.
[0060] The embodiments contain 3 distinct functionalities, and all the components are integrated as a single product via a singular ankle joint housing 2. In
[0061] The patient's body load and initial heel strike impulse causes the shock absorber 16 to compress vertically, absorbing the shock of the initial stage of stance phase starting from initial heel-strike. The vertical loading pylon enables controlled motion by displacing up to 10 millimeters (patient load/impulse dependent) to provide shock absorbing functionality. This motion is achieved in this embodiment via a polyester and rubber blend compression spring.
[0062] The device contains an articulating ankle joint component 2 that provides multi-axial motion with stiffness modulation in single gait cycle. This component's holes rotate around the pin joints on symmetrical lateral connectors 23 and 24. It utilizes a pair of symmetrical rotating pin and hole connectors. The device utilizes a sponge-like elastomeric structure 25 that functions as a compliant spring such that at transition of stance phase to swing phase, the product will increase the ankle's dorsiflexion angle and maintain it throughout swing phase. This component is easily overpowered by body weight and compresses during stance phase to allow plantarflexion.
[0063] The device contains an axial rotation sub-assembly 5 that allows for vertical twisting motion between the foot and pelvis during ambulation. The axial rotation sub-assembly could consist of 3 stacked torsional springs each separated by noise cancelling elastomer to form an overall sandwich type component.
[0064] All of the aforementioned functionalities can be activated simultaneously or asynchronously depending on the state of the forces being applied on the foot.
[0065] As can be appreciated, embodiments can relate to a prosthetic foot system. The prosthetic foot system can include an ankle joint housing. The ankle joint housing can be configured for co-locating a rotation sub-assembly, a torsional shock absorbing sub-assembly, and/or a vertical shock absorbing sub-assembly. The prosthetic foot system can include a foot component. The foot component can be attached to the ankle joint housing. The prosthetic foot system can be configured as a co-designed architecture. For instance, the prosthetic foot system can be configured to functionally integrate at least two functions of: (i) torsional shock absorption, (ii) multi-axial motion (e.g., dorsiflexion motion, plantarflexion motion, and/or sagittal rotation) with stiffness modulation in single gait cycle, (iii) active dorsiflexion, and (iv) vertical shock absorption. This can be achieved by the interaction of the rotation sub-assembly, a torsional shock absorbing sub-assembly, and/or a vertical shock absorbing sub-assembly causing at least two of the said functions to operate in concert. The concerted action is described in detail above. An exemplary concerted action can involve the ankle joint housing providing multi-axial motion with stiffness modulation in single gait cycle in concert with the foot component providing inversion, eversion, plantar-flexing, and/or dorsi-flexing. Embodiments can provide dorsiflexion motion range between 0 degree and 7 degrees, plantarflexion motion range between 0 degrees and 5 degrees, and sagittal rotation range between 0 degrees and 16 degrees.
[0066] An exemplary embodiment of the prosthetic foot system can include a shock absorbing sub-assembly. The shock absorbing sub-assembly can include an energy storing keel and a vertical loading pylon. The prosthetic foot system can include an axial rotational sub-assembly attached to the shock absorbing sub-assembly. The prosthetic foot system can include a heel component attached to the energy storing keel. In some embodiments, the energy storing keel can be J-shaped. In some embodiments, a shock absorbing bumper can be disposed between the heel component and the energy storing keel. The shock absorbing sub-assembly and axial rotational sub-assembly can be interconnected via the extension rod to facilitate a co-locating, co-designed architecture which functionally integrates at least two functions of: (i) torsional shock absorption, (ii) multi-axial motion with stiffness modulation in single gait cycle, (iii) active dorsiflexion, and (iv) vertical shock absorption by causing the at least two functions to operate in concert.
[0067] One of the aspects that facilitates the co-designed architecture and the concerted functionality, is a torsional spring arrangement. For instance, the axial rotational sub-assembly can include plural torsional springs. The plural torsional springs can be configured to provide non-linear stiffness as rotation of the axial rotational sub-assembly occurs. In an exemplary embodiment, the plural torsional springs can include a first tortional spring, a second tortional spring, and a third tortional spring. More or less torsional springs can be used. With the exemplary embodiment, the first tortional spring can have a stiffness (S1), the second tortional spring can have a stiffness (S2), and the third tortional spring can have a stiffness (S3). It is contemplated for S1>S2>S3. This can be achieved by the plural torsional springs including plural cut-outs configured to engaged with the extension rod. (See, e.g.,
[0068] The extension rod has a cross-sectional shape. The plural cut-outs each can have a profile that corresponds to the cross-sectional shape. For instance, the first cut-out's profile can complement the cross-sectional shape to a first degree (D1). The second cut-out's profile can complement the cross-sectional shape to a second degree (D2). The third cut-out's profile can complement the cross-sectional shape to a third degree (D3). It is contemplated for D1>D2>D3. In an exemplary embodiment, the extension rod's cross-sectional shape is square, the first cut-out's profile is square, the second cut-out's profile is a concave quadrilateral with a curved side, and the third cut-out's profile is a concave quadrilateral with a curved side. A degree of concavity for the curved side of the third cut-out is greater than a degree of concavity for the curved side of the second cut-out.
[0069] The plural torsional springs can include plural cut-outs configured to engaged with the extension rod, wherein each individual cut-out can be formed in a central portion of an individual tortional spring. In addition, plural spiral shaped cut-outs can be formed and configured to facilitate axial rotation of the axial rotational sub-assembly, wherein each individual spiral shaped cut-out can be formed in a peripheral portion of an individual tortional spring.
[0070] As can be appreciated, embodiments can relate to a method for functionally integrating ambulatory functions of a prosthetic foot system. The method can involve using an embodiment of the prosthetic foot system can causing at least two functions of: (i) torsional shock absorption, (ii) multi-axial motion with stiffness modulation in single gait cycle, (iii) active dorsiflexion, and (iv) vertical shock absorption by causing the at least two functions to operate in concert.
[0071] Embodiments can also relate to providing ambulation via a prosthetic foot system. The method can involve using an embodiment of the prosthetic foot system and, during ambulation, deflecting and storing energy during an initial gait stage of a gait phase. The method can further involve releasing energy during a subsequent gait stage of the gait phase. The method can further involve providing dynamic stiffness within and/or between a swing phase, a stance phase, a toe off phase, a mid swing phase, a midstance phase, a terminal stance phase, an early flatfoot phase, a loading response phase, a pre swing phase, a swing phase, a gait phase, and a late swing phase. The method can further involve providing differential axial rotation.
[0072] It should be understood that the disclosure of a range of values is a disclosure of every numerical value within that range, including the end points. It should also be appreciated that some components, features, and/or configurations may be described in connection with only one particular embodiment, but these same components, features, and/or configurations can be applied or used with many other embodiments and should be considered applicable to the other embodiments, unless stated otherwise or unless such a component, feature, and/or configuration is technically impossible to use with the other embodiment. Thus, the components, features, and/or configurations of the various embodiments can be combined together in any manner and such combinations are expressly contemplated and disclosed by this statement.
[0073] It will be apparent to those skilled in the art that numerous modifications and variations of the described examples and embodiments are possible considering the above teachings of the disclosure. The disclosed examples and embodiments are presented for purposes of illustration only. Other alternate embodiments may include some or all of the features disclosed herein. Therefore, it is the intent to cover all such modifications and alternate embodiments as may come within the true scope of this invention, which is to be given the full breadth thereof.
[0074] It should be understood that modifications to the embodiments disclosed herein can be made to meet a particular set of design criteria. Therefore, while certain exemplary embodiments of the systems, compositions, materials, apparatuses, and methods of using and making the same disclosed herein have been discussed and illustrated, it is to be distinctly understood that the invention is not limited thereto but may be otherwise variously embodied and practiced within the scope of the following claims.