DOSING APPARATUS
20230116564 · 2023-04-13
Assignee
Inventors
Cpc classification
A47L15/0076
HUMAN NECESSITIES
A47L15/006
HUMAN NECESSITIES
D06F34/14
TEXTILES; PAPER
D06F2103/52
TEXTILES; PAPER
A47L15/0055
HUMAN NECESSITIES
D06F34/05
TEXTILES; PAPER
A47L2401/00
HUMAN NECESSITIES
D06F2103/00
TEXTILES; PAPER
A47L2401/02
HUMAN NECESSITIES
International classification
Abstract
A metering device for metering and supplying media via a fluid line to at least one target apparatus, in particular to an industrial textile washing machine, wherein the metering device is connected to at least one container which is filled with a medium. The metering device has a control unit which, in order to carry out a metering process with the aid of at least one pump, causes a specific volume of medium to be removed from the container and a conveyance of this volume towards the target apparatus. The fluid line has at least one heating element and at least one temperature sensor connected to a measuring device, wherein, by way of the measuring device, with the aid of a measurement value output by the temperature sensor, information about a performed conveyance of the medium through the fluid line can be determined and transmitted to the control unit.
Claims
1-40. (canceled)
41. A metering device for metering and supplying media via a fluid line to at least one target apparatus, wherein the metering device is connected to at least one container which is filled with a medium, and wherein the metering device has a control unit which, in order to carry out a metering process with at least one pump, causes a specific volume of the medium to be removed from the container and a conveyance of the volume towards the target apparatus, wherein the fluid line has at least one heating element and at least one temperature sensor connected to a measuring device, wherein the measuring device, with aid of a measurement value output by the temperature sensor, determines information about a performed conveyance of the medium through the fluid line and transmits the information to the control unit.
42. The metering device according to claim 41, wherein the measurement value is based on a measured temperature or change thereof or takes into account a measured temperature or change thereof.
43. The metering device according to claim 41, wherein the fluid line comprises a pair of temperature sensors.
44. The metering device according to claim 43, wherein the two temperature sensors are arranged symmetrically or substantially symmetrically relative to the heating element.
45. The metering device according to claim 43, wherein a first of the temperature sensors is arranged upstream of the heating element and a second of the temperature sensors is arranged downstream of the heating element.
46. The metering device according to claim 43, wherein a comparison of the values output by the two temperature sensors is carried out by the measuring device, wherein the measuring device is configured to determine from the comparison information about an effected conveyance of the medium through the fluid line and to transmit the information to the control unit.
47. The metering device according to claim 41, wherein the heating element and the temperature sensor are combined to form an assembly unit.
48. The metering device according to claim 47, wherein the assembly unit comprises an analogue output or a digital interface for a signal output.
49. The metering device according to claim 47, wherein the assembly unit has a computer unit.
50. The metering device according to claim 49, wherein the computer unit is connected to the control unit.
51. The metering device according to claim 41, wherein the heating element is arranged between the pump and the target apparatus.
52. The metering device according to claim 41, wherein the heating element is arranged upstream of the pump.
53. The metering device according to claim 41, wherein at least one heating element is assigned to the target apparatus and/or at least one heating element is assigned to the metering device.
54. The metering device according to claim 47, wherein a first assembly unit is assigned to the metering device, and at least one second assembly unit is assigned to the target apparatus.
55. The metering device according to claim 54, wherein the first assembly unit and the second assembly unit are connected to the control unit.
56. The metering device according to claim 47, wherein a plurality of target apparatuses are connected to the metering device, and each target apparatus is assigned an assembly unit.
57. The metering device according to claim 47, wherein at least one assembly unit is configured to provide a POD (proof of delivery) signal.
58. The metering device according to claim 41, wherein the heating element and the temperature sensor are an integral part of the metering device and/or are fixedly connected to the metering device.
59. A method for metering and supplying media via a fluid line to at least one target apparatus, wherein the metering device is connected to at least one container which is filled with a medium, wherein the metering device has a control unit which, in order to carry out a metering process with at least one pump, causes a specific volume of the medium to be removed from the container and the volume to be conveyed towards the target apparatus, the method comprising the steps of: a) arranging at least one heating element and at least one temperature sensor connected to a measuring device in or on the fluid line; b) conveying medium from the container to the target apparatus; c) detecting a measurement value of the temperature sensor, said value changing as a result of the conveyance of the medium, by means of measurement electronics; and d) determining by the measurement electronics, from the measurement value or taking the measurement value into account, information about a performed conveyance of the medium through the fluid line.
60. A metering device for metering and supplying media via a fluid line to at least one target apparatus, wherein the metering device is connected to at least one container which is filled with a medium, and wherein the metering device has a control unit which, in order to carry out a metering process with at least one pump, causes a specific volume of the medium to be removed from the container and a conveyance of the volume towards the target apparatus, wherein the metering device has a temperature measuring device with which a temperature of at least one medium or a temperature of an environment of the metering device is measured, wherein temperature information about the measured temperature is transmitted to the control unit, and wherein the control unit is configured to take the temperature information obtained into account when actuating the pump for carrying out a metering process or when calibrating the pump.
Description
[0164] Further advantages of the invention will become apparent from the dependent claims, not cited, and from the following description of the embodiments shown in the drawings. In the drawings:
[0165]
[0166]
[0167]
[0168]
[0169]
[0170]
[0171]
[0172]
[0173]
[0174]
[0175]
[0176]
[0177]
[0178]
[0179]
[0180]
[0181]
[0182]
[0183]
[0184]
[0185]
[0186]
[0187] Exemplary embodiments of the invention are described by way of example in the following figure description, also with reference to the drawings. For the sake of clarity, like or comparable parts or elements or areas are denoted by like reference signs, sometimes with the addition of small letters—even where different exemplary embodiments are concerned.
[0188] Features described only in relation to one exemplary embodiment may also be provided in any other exemplary embodiment of the invention within the scope of the invention. Such modified exemplary embodiments—even if not shown in the drawings—are included in the invention.
[0189] All disclosed features are essential to the invention in themselves. The disclosure of the application hereby also includes the full disclosure content of the associated priority documents (copy of the prior application) as well as the cited publications and the described prior art devices, also for the purpose of including individual or several features of these documents in one or more claims of the present application.
[0190] A first exemplary embodiment of a metering device according to the invention is denoted in its entirety by 10 in
[0191] Three containers 11a, 11b, 11c are connected to the metering device 10 on the input side and are each filled with a medium 12a, 12b, 12c. A suction lance 42a, 42b, 42c is immersed in each of the containers 11a, 11b, 11c and is connected to an input 20a, 20b, 20c of a mixture distribution device 17 via a supply line 54a, 54b, 54c. The mixture distribution device 17 comprises an input disc 18 and an output disc 19 rotatable about an axis of rotation 53. A motor 22 is provided to rotate the output disc 19, which acts as an actuator or actuating element 41. The motor 22 can be activated by a control unit 15 of the metering device 10 via a signal line 23b.
[0192] The mixture distribution device 17 has an output 21 to which a fluid line 13 is connected. The fluid line 13 leads to a target apparatus 14 (see for example
[0193] In different rotational positions of the actuator 41, a particular one of the inputs 20a, 20b, 20c is connected to the output 21, and the remaining inputs 20a, 20b, 20c are closed. In this way, the mixture distribution device 17 switches the communication paths between the containers 11a, 11b, 11c and the fluid line 13.
[0194] The washing machine 14 comprises a program selector switch 47, which is connected to a control apparatus 55 on the target apparatus 14. The control apparatus 55 of the target apparatus 14 is connected to the control unit 15 on the metering device 10 via a signal line 23a shown in dashed lines.
[0195] The metering device 10 additionally comprises a pump 16, which is also connected to the control unit 15 via a signal line 23c.
[0196] When a washing program is set by an operator at the target apparatus 14 via the program selector switch 47, the control apparatus 55 can send a request for a specific medium to the control unit 15 via the signal line 23a. In particular, the control unit 15 receives a request to deliver a predetermined amount of a predetermined medium to the target apparatus 14 at a specific time. For this purpose, the control unit 15 can first activate the motor 22 to actuate the actuating element 41 to switch the desired communication path so that the corresponding medium 12a, 12b, 12c can be conveyed. Next, the control unit 15 can activate the pump 16 to operate for a predetermined period of time or for a predetermined number of revolutions to thereby deliver a predetermined amount of medium. Subsequently, the fluid line 13 can be rinsed.
[0197] For the purpose of rinsing, the control unit can again activate the motor 22 so that the actuator 41 is shifted to another rotational position and can connect an input 20a, 20b, 20c, connected to a container with rinsing medium, to the output 21. The pump 16 can then be activated again by the control unit 15 to deliver rinsing medium.
[0198] According to the invention, in the metering device 10 according to
[0199] According to
[0200]
[0201] In the following, the structural design and architecture of such an assembly unit 30, 30a, 30b will be explained with reference to the exemplary embodiment of
[0202]
[0203] It should be noted that the assembly unit 30 provides a pipe section 57 which has two hose connection ends 48a, 48b for connecting corresponding portions 13a, 13b of the fluid line. For example, a circumferential rib may be provided on the pipe section 57 for this purpose. This allows the hose ends 13a, 13b to be clamped and mechanically fixed in a simple manner.
[0204] Of course, other types of fastening are also comprised by the invention.
[0205] It should be noted that, in the exemplary embodiments according to
[0206] In fact, in some exemplary embodiments, the invention will seek to arrange both the heating element and the temperature sensors flush or substantially flush with a wall of the pipe section 57, or even recessed with respect thereto, so as in any event not to interfere with the fluid flow.
[0207] On the other hand, projecting these elements 24, 25a, 25b into the fluid flow may well be desired in other exemplary embodiments, for example in order to ensure turbulence in the region of the temperature measurements and also for equalization of the fluid flow over the entire cross-section of the fluid line 13.
[0208]
[0209] The symmetrical geometry has the effect that when the medium is at a standstill, i.e. when no medium is being conveyed, the heat flow generated by the heating coil 49 or other heating apparatus is distributed evenly over the two temperature sensors 25a, 25b, so that, due to the identical distance 29a, 29b from the two sensors 25a, 25b, the same or substantially the same heat input is also measured by each of the two sensors 25a, 25b.
[0210] As soon as the pump 16 conveys medium, a medium flow indicated by the arrow P is created within the assembly unit 30. This results in the temperature sensor 25a arranged upstream no longer being able to measure any thermal energy generated by the heating element 24 due to the heat entrainment, or at least being able to measure only a considerably lower thermal energy than the temperature sensor 25b arranged downstream.
[0211] Under consideration of a differential signal, therefore no signal or almost no signal can be measured when the medium is at a standstill, and a clear signal can be measured after the pump drive has been switched on.
[0212] The exemplary embodiment of
[0213] The exemplary embodiment of
[0214] For this purpose, the pipe section can have window-like openings in its wall area, although these are not shown in
[0215] According to
[0216] The measuring device 26 can have a computer unit 31 or can be connected to a computer unit 31 via a signal line 23i.
[0217] The measuring device 26 is capable of signal processing or signal pre-processing the values output by or obtained from the two temperature sensors 25a, 25b.
[0218] In particular, the measuring device 26 can determine a difference between the values output by the two temperature sensors 25a, 25b. This difference value contains, in particular, information about whether medium has been conveyed through the assembly unit 30, and, in particular, also provides information about the volume of medium conveyed and the type of medium conveyed.
[0219]
[0220] The temporal course (time t) is plotted on the X-axis.
[0221] A measurement value ΔV corresponding to a result of a differential measurement is plotted on the Y-axis. This is only an example of a differential measurement value, assuming that temperature measurement values are output in volts.
[0222] This measurement value ΔV is therefore only intended as an example of an arbitrary differential measurement value.
[0223] Only the basic temporal behavior of the signal is decisive.
[0224] It is assumed that a pump 16 of a metering device 10 is switched on at a time t.sub.0. Then, differential values ΔV of zero or approximately zero are to be measured at time periods before this time t.sub.0. This is a differential measurement signal which takes into account that the same temperatures are measured at both temperature sensors 25a, 25b of the exemplary embodiment of
[0225] Consequently, the waveform of the differential measurement value ΔV of
[0226] This can be zero or approximately zero—depending on the actual scale to be used—or in any case can be a small, substantially constant value. The value can also be subject to a certain amount of noise, as will be made clear later with the help of other actual measured values.
[0227] If, at the time to, the pump 16 is activated to deliver a predetermined amount of medium, this causes the differential signal ΔV according to
[0228] If, at a time t=t.sub.1, the pump 16 is then switched off and thus stopped, some medium still flows. The signal ΔV corresponding to the signal falling edge 52 then drops, for example until a time t.sub.3, at which the starting value V.sub.0 is reached again.
[0229] The waveform shown in the figures is to be understood as merely schematic and illustrative.
[0230] An actually measured signal can also deviate in its signal form from the waveforms shown in the drawings.
[0231] The signal can include a statement about the amount of medium conveyed. In particular, the signal can be integrated. The area under the curve in
[0232] On the other hand, a statement about the duty cycle of the pump and the type of medium can be deduced from the signal form, which can be data-analyzed
[0233] In dashed lines,
[0234] However, the dashed line 33b in
[0235] It is assumed that the pump was switched on again at the time t=t.sub.0 for this medium as well. In this case, a changed signal rising edge 51b can be recognized in the curve of the signal 33b according to
[0236] When looking at
[0237] Lastly, the pump is switched off at a different time, namely at the time t=t.sub.2. Another signal falling edge 52b is generated, which is denoted 52b in
[0238] From these different waveforms, different signal edges 51, 51b, 52, 52b and the different amplitudes A.sub.1, A.sub.2, conclusions can be drawn about the viscosity of the conveyed medium or the type of medium. Information about the conveyed fluid volume can also be obtained from the different waveforms 33a, 33b.
[0239]
[0240] The flow rate can also be deduced from this signal shape. Again, by integration, i.e. by determining the area under the waveform, a statement about the conveyed volume can be obtained.
[0241]
[0242] It remains to be noted that information can be derived on the basis of the measured waveforms of measurement values, in particular of differential measurement values, which originate from temperature sensors and can be subjected to signal processing: Thus, on the basis of signal shapes or signal contours, signal rising edges, signal falling edges, signal amplitudes, signal lengths, and signal swept areas, as well as on the basis of later periodicities or pulsations in the waveform, which are yet to be explained, a variety of information can be obtained about the conveyed volume and the type of conveyed medium.
[0243] The control unit can also relate this information to information that is already available in the control unit, for example regarding the type of medium being conveyed or the target flow rate. This allows verifications, checks and determinations of various kinds to be carried out.
[0244]
[0245] The measurement values, in particular the measured signals, allow information to be determined. The determination of information can be carried out by the measuring device 26 or by the control unit 15 of the metering device 10. In any case, information, as far as it is determined by the measuring device 26, can be transmitted to the control unit of the metering device.
[0246] In the following, the measured waveforms of
[0247] The schematically represented waveforms 58a, 58b, 58c, 58d, 58e, 58f, 58g, 58h of
[0248]
[0249]
[0250] In any case, the following can be seen when comparing the waveforms: On the one hand, the waveforms are all or almost all periodic: The period duration is marked as T.sub.1, T.sub.2, T.sub.3, T.sub.4 etc., respectively.
[0251] The waveform of
[0252] It can also be seen that the period duration is shortened due to higher pump speeds—and thus is associated with a greater delivery capacity of the pump. Assuming that the time axis in
[0253] The waveform with minima and maxima can be explained by the press behavior of the rolls or rollers of a peristaltic pump, which has a pair of press rollers arranged oppositely over 180°. This results in a certain pulsation 37, which is imposed on the fluid flow during operation of the peristaltic pump and which is also shown in the signal pattern of
[0254] It should be noted that a differential measurement value is entered on the Y-axis in
[0255]
[0256] Lastly, the contour of the waveform also changes.
[0257] From the waveforms according to
[0258] The metering device 10 has a memory 39 which is part of the control unit 15 or is connected thereto via a signal line 23j. Various values can be stored in the memory 39. The values can include waveforms or signal patterns or signal properties for different delivery capacities of the pumps and/or for different types of media and/or for different viscosities and/or for different delivery quantities.
[0259] The control unit 15 can determine what quantity of medium was conveyed, whether the correct quantity of medium has been conveyed, what medium has been conveyed, or whether the correct medium has been conveyed by comparison with waveforms 33a, 33b, 33c, 33d, 33e, 33f, 33g, 33h measured at the assembly unit 30 and the stored values, in particular signal patterns or waveforms.
[0260] The exemplary embodiment of
[0261] Again, the exemplary embodiment of
[0262] The exemplary embodiment of
[0263] To avoid repetition, reference is also made to patent application EP 2 783 142 A2 with regard to this exemplary embodiment.
[0264] In the exemplary embodiment of
[0265] Here, the assembly unit 30a, 30b, 30c serves to provide a POD signal. This is important, for example, for certain washing or cleaning programs. It can also be used for documentation purposes in order to permanently ensure that proper metering has been performed at certain times.
[0266]
[0267] In one exemplary embodiment, assembly units 32a, 32b, 32c are configured to generate a POD (proof-of-delivery) signal. This signal can either be transmitted to the relevant control apparatus 55a, 55b, 55c of the corresponding target apparatus 14a, 14b, 14c or to the control unit 15 of the metering device 10 via the connection line shown in solid lines in
[0268] In the following, a series of exemplary embodiments of methods according to the invention will be explained:
[0269] In a first exemplary embodiment, it is assumed with regard to the metering device of
[0270] After determining this flow rate, this information can be used further by the control unit. For example, the delivered quantity of medium can be reported to the target apparatus or documented. It can also be compared with a request signal and the target flow rate. In this way, the control unit can check whether the metering process has been carried out properly. In the event of a discrepancy between the target flow rate and the determined or calculated flow rate, a warning signal can be emitted or a malfunction message can be triggered, for example.
[0271] In a second exemplary embodiment, a measurement signal is recorded according to
[0272] In the event of deviations, for example, a warning signal, a fault message or similar can be generated or initiated.
[0273] In a third embodiment, it is possible to check whether the pump 16 is still capable of conveying the target delivery quantities by measuring the waveform and determining the delivered quantity of medium on that basis. If necessary, the measured and determined flow rate values can be used to recalibrate the pump.
[0274] According to a further advantageous embodiment of the invention, it is provided that the assembly unit 30, 30a, 30b has an internal computer unit 31 with which signal processing can be performed. The signal processing can be based on the fact that values determined by the different temperature sensors 25a, 25b are subjected to a comparative consideration.
[0275] In a particular exemplary embodiment of the invention, it is provided that these considerations and calculations for optimizing the measurement results are carried out with different parameter sets. In particular, adaptations of the parameter sets to different media are provided according to the invention, wherein the media have, for example, different viscosities or different heat capacities.
[0276] Accordingly, in an exemplary embodiment of the invention, it is provided that the metering device 10, with the aid of the control unit 15, in knowledge of the medium 12a, 12b, 12c to be conveyed and in cooperation with the computer unit 31 of the assembly unit 30, 30a, 30b, transmits parameter sets or calculation parameters adapted to the medium 12a, 12b, 12c conveyed in this individual case.
[0277] Nevertheless, it is comprised by the invention if the assembly unit 30, 30a, 30b only supplies raw values and the corresponding signal processing and calculation is carried out by the control unit 15 or by a computer unit connected to the control unit 15.
[0278]
[0279] The component 30 according to
[0280] The current flowing through the component 60 heats the component or the resistor on account of ohmic heat. This causes the component 60 to reach a certain temperature.
[0281] As a measure of the electrical resistance R of the component 60, the voltage U dropping across the resistor can be measured. For this purpose, the input 61a and the output 61b of the component 60 are connected to the measuring device 26, which can carry out a voltage measurement.
[0282] When the medium 12 is stationary in the fluid line 13, the voltage to be measured is constant or almost constant. If the pump 16 responds and the medium 12 is conveyed through the fluid line 13, the medium 12 entrains thermal energy so that the temperature of the component 60 decreases. This leads—depending on whether the component 60 is an NTC element or a PTC element—to an increasing or decreasing resistance of the component 60. The change to the resistance R of the component 60 is expressed in a corresponding voltage change U. The measurement signal received by the measurement electronics 26 can thus in turn comprise information regarding the fluid conveyance through the fluid line 13.
[0283] Further exemplary embodiments, not shown, are comprised by the invention, comprising a plurality of electronic components 60 with NTC or PTC components.
[0284] The invention also comprises a situation when more than two heating elements 24 and/or more than two temperature sensors 25a, 25b are provided along the fluid line 13. For example, when using media of which the flow can easily break away when conveyed, it has proven to be advantageous if a measurement is carried out along a plurality of measurement points, i.e. along a plurality of temperature sensors that are spaced apart from each other, and a mean value formation is performed along different measurement points.
[0285] It is also comprised by the invention if a measuring circuit is used which comprises a plurality of temperature-dependent resistors as temperature sensors, which are connected in series, for example.
[0286] The exemplary embodiment of
[0287] The first temperature sensor 25a comprises a heating element 24 which is activated by a heating controller 56.
[0288] The two temperature sensors 25a, 25b can be of any configuration. For example, they can each have a temperature-dependent, measurable resistance. In the exemplary embodiment of
[0289] The computer unit 31 is in turn connected to the heating controller 56 via a signal line 23n.
[0290] In this exemplary embodiment, it can be provided that the heating element 24 is actuated in such a way that a constant temperature difference is always measured between the two temperature sensors 25a, 25b.
[0291] For example, a first temperature T1 can be measured at the temperature sensor 25a, said first temperature differing by a constant amount, for example by 5 degrees Celsius, or by 10 degrees Celsius, or by 15 degrees Celsius from a temperature T2 measured in the region of the second temperature sensor 25b.
[0292] The heating controller 56 attempts to keep this temperature difference, which may be adjustable, constant.
[0293] The measuring devices 26a, 26b can report the measured temperature values from the two temperature sensors 25a, 25b to the computer unit 31, and the computer unit can transmit a corresponding feedback signal to the heating controller 56 via the signal lines 23. This feedback signal leads to a readjustment of the heating control and thus to a heating of the heating element 24 in order to bring the possibly out-of-balance temperature difference back to a target value.
[0294] When the medium 12 is in the fluid line 13, the heating element 24 requires a certain supplied power or energy. If the medium 12 is conveyed through the fluid line 13 by the pump 16, in order to maintain a constant temperature difference ΔT between the two temperature sensors 25a, 25b, additional heat energy must be supplied. Thus, under the premise that a heating controller 56 attempts to keep the temperature difference ΔT between the two temperature measurement values constant, the supplied heating power or heat energy for the heating element can be a measure for the conveyance of medium 12 through the fluid line 13. This value can be used as a measurement value according to the invention.
[0295] The computer unit 31 is able to compare the temperatures calculated by the measuring devices 26a, 26b and to transmit a determined signal to the heating controller 56 via the signal line 23n. The measure of this actuation can also be used as a measurement value, for example.
[0296] It is also comprised by the invention if the heating power for the heating element is determined or measured elsewhere.
[0297] The exemplary embodiment of
[0298]
[0299] In the exemplary embodiment of
[0300] The metering device 10 comprises a memory 39, which is connected to the control unit 15 via the signal line 23j. Viscosity information is stored in the memory 39. This viscosity information includes, in particular, information about viscosities of different media 12a, 12b, 12c at different temperatures.
[0301] When information about the measured temperature of the medium 12a has been transmitted to the control unit 15 by the temperature measuring device 62a, the control unit 15 can determine, with recourse to the memory 39, what viscosity the medium 12a to be conveyed has at this temperature. The control unit 15 can then check whether there is cause to adjust or change the metering process, for example in such a way that a running time of the pump 16 is increased or reduced in order to supply the desired proper quantity of medium 12a, 12b, 12c to the target apparatus 14.
[0302] This procedure takes into account that media of which the viscosity increases with increasing temperature may, for example, require a longer delivery time at higher temperatures. The control unit 15 can take this circumstance into account in the sense of a longer response time of the pump 16.
[0303]
[0304] The exemplary embodiment of