ALKALI METAL PF6 SALT STABILIZATION IN CARBONATE SOLUTIONS
20250309344 · 2025-10-02
Assignee
Inventors
- José Adrián Peña Hueso (Madison, WI, US)
- Monica Usrey (Madison, WI, US)
- Arthur Homa (Langley, WA, US)
- Mark Zager (Belgium, WA, US)
- Suresh Sriramulu (Arlington, MA, US)
- Deborah Gilbert (Fitchburg, WI)
Cpc classification
C07F7/123
CHEMISTRY; METALLURGY
International classification
Abstract
Disclosed herein is a stabilized salt-in-solvent mixture comprising a salt, a carbonate solvent, and an organosilicon (OS) compound, wherein the OS compound suppresses degradation reactions within the salt-in-solvent mixture. Also disclosed herein is a method of mitigating degradation of a salt/carbonate solution comprising adding to the salt/carbonate solution an amount of an OS compound that suppresses degradation reactions within the salt/carbonate solution. This OS compound may be added to the carbonate solvent before or after dissolution of the salt to form the salt-in-solvent mixture.
Claims
1. A stabilized salt-in-solvent mixture, the mixture comprising a salt, a carbonate solvent; and an organosilicon compound, wherein the organosilicon compound inhibits degradation reactions within the salt-in-solvent mixture.
2. The stabilized salt-in-solvent mixture of claim 1, wherein the salt is an alkali metal PF.sub.6 salt.
3. The stabilized salt-in-solvent mixture of claim 2, wherein the salt is selected from the group consisting of LiPF.sub.6 and NaPF.sub.6.
4. The stabilized salt-in-solvent mixture of claim 2, wherein the carbonate is a linear carbonate.
5. The stabilized salt-in-solvent mixture of claim 2, wherein the carbonate is selected from the group consisting of ethyl methyl carbonate, dimethyl carbonate, and diethyl carbonate, ethylene carbonate, propylene carbonate, and -butyrolactone.
6. The stabilized salt-in-solvent mixture of claim 2, wherein the organosilicon compound is selected from the group consisting of:
(R).sub.4-aSi-(Sp-Y).sub.aZ.sub.b(Formula I) wherein: a is an integer from 1 to 4; b is an integer from 0 to (3a); Z, which is absent when b=0, is selected from the group consisting of R and ##STR00062## where each R is independently selected from the group consisting of halogen, C.sub.1-6 linear or branched alkyl, alkenyl, or alkynyl and C.sub.1-6 linear or branched halo-alkyl, halo-alkenyl, or halo-alkynyl; each Sp in Formulas I and II is independently selected from the group consisting of C.sub.1-15 linear or branched alkylenyl and C.sub.1-15 linear or branched halo-alkylenyl; and each Y in Formula I is independently selected from the group consisting of an organic polar group.
7. The stabilized salt-in-solvent mixture of claim 6, wherein each Y is independently an organic polar group selected from the group consisting of: ##STR00063## wherein a curved bond denotes a C.sub.2-6 alkylene bridging moiety.
8. The stabilized salt-in-solvent mixture of claim 7, wherein each Y is independently an organic polar group selected from the group consisting of: ##STR00064##
9. The stabilized salt-in-solvent mixture of claim 2, wherein the organosilicon compound is: ##STR00065##
10. The stabilized salt-in-solvent mixture of claim 2, wherein the organosilicon compound is: ##STR00066##
11. The stabilized salt-in-solvent mixture of claim 1 for use in electrolyte formulation.
12. A stabilized salt-in-solvent mixture, the mixture comprising an alkali metal PF.sub.6 salt, a carbonate solvent; and an organosilicon compound selected from the group consisting of:
(R).sub.4-aSi-(Sp-Y).sub.aZ.sub.b(Formula I) wherein: a is an integer from 1 to 4; b is an integer from 0 to (3a); Z, which is absent when b=0, is selected from the group consisting of R and ##STR00067## where each R is independently selected from the group consisting of halogen, C.sub.1-6 linear or branched alkyl, alkenyl, or alkynyl and C.sub.1-6 linear or branched halo-alkyl, halo-alkenyl, or halo-alkynyl; each Sp in Formulas I and II is independently selected from the group consisting of C.sub.1-15 linear or branched alkylenyl and C.sub.1-15 linear or branched halo-alkylenyl; and each Y in Formula I is independently selected from the group consisting of: ##STR00068## ##STR00069## wherein a curved bond denotes a C.sub.2-6 alkylene bridging moiety; wherein the organosilicon compound inhibits degradation reactions within the salt-in-solvent mixture.
13. The stabilized salt-in-solvent mixture of claim 12, wherein the carbonate is selected from the group consisting of ethyl methyl carbonate, dimethyl carbonate, and diethyl carbonate, ethylene carbonate, propylene carbonate, and -butyrolactone.
14. The stabilized salt-in-solvent mixture of claim 12, wherein each Y is independently an organic polar group selected from the group consisting of: ##STR00070##
15. The stabilized salt-in-solvent mixture of claim 12, wherein the organosilicon compound is: ##STR00071##
16. The stabilized salt-in-solvent mixture of claim 12, wherein the organosilicon compound is: ##STR00072##
17. The stabilized salt-in-solvent mixture of claim 12, wherein the salt is selected from the group consisting of LiPF.sub.6 and NaPF.sub.6.
18. The stabilized salt-in-solvent mixture of claim 12 for use in electrolyte formulation.
19. A method of mitigating degradation of a salt/carbonate solution for use in electrolyte formulation or in a formulated electrolyte, the method comprising adding to the salt/carbonate solution an amount of an organosilicon compound selected from the group consisting of:
(R).sub.4-aSi-(Sp-Y).sub.aZ.sub.b(Formula I) wherein: a is an integer from 1 to 4; b is an integer from 0 to (3a); Z, which is absent when b=0, is selected from the group consisting of R and ##STR00073## where each R is independently selected from the group consisting of halogen, C.sub.1-6 linear or branched alkyl, alkenyl, or alkynyl and C.sub.1-6 linear or branched halo-alkyl, halo-alkenyl, or halo-alkynyl; each Sp in Formulas I and II is independently selected from the group consisting of C.sub.1-15 linear or branched alkylenyl and C.sub.1-15 linear or branched halo-alkylenyl; and each Y in Formula I is independently selected from the group consisting of: ##STR00074## ##STR00075## wherein a curved bond denotes a C.sub.2-6 alkylene bridging moiety; wherein the organosilicon compound inhibits degradation reactions within the salt-in-solvent mixture.
20. A stabilized salt-in-solvent mixture, the mixture comprising an alkali metal PF.sub.6 salt, a carbonate solvent; and an organosilicon compound, wherein hydrofluoric acid (HF) concentration in the mixture is less than about 100 ppm after 20 days of storage at 100 C.
21. The stabilized salt-in-solvent mixture of claim 20, wherein hydrofluoric acid (HF) concentration in the mixture is less than about 20 ppm after 20 days of storage at 100 C.
22. The stabilized salt-in-solvent mixture of claim 20, wherein hydrofluoric acid (HF) concentration in the mixture is less than about 10 ppm after 20 days of storage at 100 C.
23. The stabilized salt-in-solvent mixture of claim 20, wherein hydrofluoric acid (HF) concentration in the mixture is less than about 5 ppm after 20 days of storage at 100 C.
24. The stabilized salt-in-solvent mixture of claim 20, wherein the organosilicon compound is selected from the group consisting of:
(R).sub.4-aSi-(Sp-Y).sub.aZ.sub.b(Formula I) wherein: a is an integer from 1 to 4; b is an integer from 0 to (3a); Z, which is absent when b=0, is selected from the group consisting of R and ##STR00076## where each R is independently selected from the group consisting of halogen, C.sub.1-6 linear or branched alkyl, alkenyl, or alkynyl and C.sub.1-6 linear or branched halo-alkyl, halo-alkenyl, or halo-alkynyl; each Sp in Formulas I and II is independently selected from the group consisting of C.sub.1-15 linear or branched alkylenyl and C.sub.1-15 linear or branched halo-alkylenyl; and each Y in Formula I is independently selected from the group consisting of: ##STR00077## ##STR00078## wherein a curved bond denotes a C.sub.2-6 alkylene bridging moiety; wherein the organosilicon compound inhibits degradation reactions within the salt-in-solvent mixture.
25. The stabilized salt-in-solvent mixture of claim 20, wherein the carbonate is selected from the group consisting of ethyl methyl carbonate, dimethyl carbonate, and diethyl carbonate, ethylene carbonate, propylene carbonate, and -butyrolactone.
26. The stabilized salt-in-solvent mixture of claim 20, wherein concentration of the organosilicon compound is calculated using the formula:
27. The stabilized salt-in-solvent mixture of claim 20, wherein the organosilicon compound is selected from the group consisting of:
(R).sub.4-aSi-(Sp-Y).sub.aZ.sub.b(Formula I) wherein: a is an integer from 1 to 4; b is an integer from 0 to (3a); Z, which is absent when b=0, is selected from the group consisting of R and ##STR00079## where each R is independently selected from the group consisting of halogen, C.sub.1-6 linear or branched alkyl, alkenyl, or alkynyl and C.sub.1-6 linear or branched halo-alkyl, halo-alkenyl, or halo-alkynyl; each Sp in Formulas I and II is independently selected from the group consisting of C.sub.1-15 linear or branched alkylenyl and C.sub.1-15 linear or branched halo-alkylenyl; and each Y in Formula I is independently selected from the group consisting of: ##STR00080## ##STR00081## wherein a curved bond denotes a C.sub.2-6 alkylene bridging moiety; wherein the organosilicon compound inhibits degradation reactions within the salt-in-solvent mixture.
28. The stabilized salt-in-solvent mixture of claim 27, wherein the carbonate is selected from the group consisting of ethyl methyl carbonate, dimethyl carbonate, and diethyl carbonate, ethylene carbonate, propylene carbonate, and -butyrolactone.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0101] The elements and method steps described herein can be used in any combination or order whether explicitly disclosed or not.
[0102] All combinations of method steps as used herein can be performed in any order, unless otherwise specified or clearly implied to the contrary by the context in which the referenced combination is made.
[0103] The system disclosed herein may comprise, consist of, or consist essentially of the various steps and elements disclosed herein. The disclosure provided herein suitably may be practiced in the absence of any element or step which is not specifically disclosed herein.
[0104] All references to singular characteristics or limitations of the present invention shall include the corresponding plural characteristic or limitation, and vice-versa, unless otherwise specified or clearly implied to the contrary by the context in which the reference is made. The indefinite articles a and an mean one or more.
[0105] Numerical ranges as used herein are intended to include every number and subset of numbers contained within that range, whether specifically disclosed or not. Further, these numerical ranges should be construed as providing support for a claim directed to any number or subset of numbers in that range. For example, a disclosure of from 1 to 10 should be construed as supporting a range of from 2 to 8, from 3 to 7, from 5 to 6, from 1 to 9, from 3.6 to 4.6, from 3.5 to 9.9, and so forth.
[0106] All patents, patent publications, and peer-reviewed publications (i.e., references) cited herein are expressly incorporated by reference to the same extent as if each individual reference were specifically and individually indicated as being incorporated by reference. In case of conflict between the present disclosure and the incorporated references, the present disclosure controls.
[0107] It is understood that the compounds and compositions disclosed herein are not confined to the specific construction and arrangement of parts herein illustrated and described, but embraces such modified forms thereof as come within the scope of the claims.
Degradation Mechanisms of Alkali Metal PF.SUB.6 .Salt:
[0108] Alkali metal PF.sub.6 salt, such as LiPF.sub.6, is known to have at least two degradation mechanisms while being present in a carbonate-based solvent system. The first is through interaction with any amount of water that might be present in the system:
##STR00026##
[0109] This reaction results in the formation of highly acidic hydrofluoric acid (HF) and insoluble LiF. HF can in turn catalyze the further degradation of carbonate materials, and result in the production of more HF through further degradation of the carbonate components and the resulting development of insoluble LiF.
##STR00027##
[0110] While great care is taken in the industry to keep water contamination as low as possible in LiPF.sub.6/carbonate solutions, it is difficult and expensive to eliminate it completely.
[0111] In addition, there is a second mechanism of degradation available to LiPF.sub.6 in carbonate systems that does not require any additional, extraneous water:
##STR00028##
[0112] It has been determined that LiPF.sub.6 in carbonate solutions is always in equilibrium with the LiFPF.sub.5 pair. This equilibrium will be driven to the right at higher temperatures. The PF.sub.5 molecule is a very reactive gas molecule that will immediately react with the carbonate carrier material which will result in a carbonate decomposition reaction that also produces HF and is autocatalytic. Because of the autocatalysis, the carbonate decomposition reaction, once begun, only picks up speed over time.
Scavenging H.SUP.+ by Amines:
[0113] It must be noted that the decomposition of carbonates in the presence of PF.sub.6.sup.1 anion leads to the production of HF, and the decomposition of carbonates in general tends to produce acidic species which catalyze further decomposition. Trapping the H.sup.+ is fundamental to stop that decomposition. One way in which acids can be scavenged is by reacting with amines to form an ammonium salt. The reaction between amines and acids is very well known and is an effective way of removing acidic hydrogens from a solution by trapping them into a stable salt with an NH bond. Organosilicon amines can provide an immediate reduction in HF and other acidic compounds by trapping the H.sup.+ cations present in the salt-in-solvent mixtures or electrolytes.
Mitigation of Alkali Metal PF.SUB.6 .Salt Degradation by Organosilicon Compounds:
[0114] Disclosed herein is a stabilized salt-in-solvent mixture. The mixture comprises a salt, a carbonate solvent, and an organosilicon (OS) compound, wherein the OS compound suppresses, inhibits, and otherwise slows degradation reactions within the salt-in-solvent mixture. This stabilized salt-in-solvent mixture can be used for electrolyte formulations for use in Li-ion batteries.
[0115] As used herein, salt is purposefully defined broadly to include all salts, including, but not limited to lithium salts, sodium salts, potassium salts, magnesium salts, borate salts, phosphate salts, and the like. Non-limiting examples include lithium hexafluorophosphate, lithium tetrafluoroborate, lithium perchlorate, sodium hexafluorophosphate, sodium tetrafluoroborate, sodium perchlorate, potassium hexafluorophosphate, potassium tetrafluoroborate, potassium perchlorate, magnesium hexafluorophosphate, magnesium perchlorate, magnesium tetrafluoroborate, tetraethylammonium tetrafluoroborate (TEA-TFB), tetrabutylphosphonium tetrafluoroborate, tetrabutylphosphonium hexafluorophosphate, tetrabutylammonium tetrafluoroborate, tetraethylammonium hexafluorophosphate, and tetraethylammonium perchlorate.
[0116] Carbonate has been conventionally used as solvent for electrolyte compositions. Non-limiting examples of carbonate solvents include linear carbonates such as ethyl methyl carbonate (EMC), dimethyl carbonate (DMC), and diethyl carbonate (DEC); cyclic carbonates such as ethylene carbonate (EC), propylene carbonate (PC), and -butyrolactone; and various fluorine-containing linear or cyclic carbonates. The salt-in-solvent mixture may include carbonate solvent or carbonate solvent mixtures at a wide range of concentrations, including but not limited to, about 90 wt % to about 100 wt % of the total solvent. Examples of suitable total carbonate solvent concentrations include about 90 wt %, about 95 wt %, about 97 wt %, about 98 wt %, about 99 wt %, about 99.5 wt %, about 99.97 wt % of the total solvent, or a range between and including any of the preceding amounts.
[0117] The OS compounds used herein are described in detail in the section below. The salt-in-solvent mixture may include OS compounds at a wide range of concentrations, including but not limited to, about 0.03 wt % to about 10 wt % of the total solvent. Examples of suitable OS compound concentrations include about 0.03 wt %, about 0.5 wt %, about 1 w1%, about 2 wt %, about 3 wt %, about 5 wt %, about 10 wt % of the total solvent, or a range between and including any of the preceding amounts.
[0118] As disclosed herein, OS molecules have properties that can mitigate both forms of salt degradation outlined above. The first use case of OS based nitrile materials can be demonstrated in the case of free water that exists in the LiPF.sub.6/carbonate system. When the water reacts with the LiPF.sub.6, the OS nitrile molecule acts as a proton trap, reacting preferentially with the acidic component and removing it from providing further autocatalytic decomposition in its HF form.
[0119] The table below shows the calculated equivalent quantity of water that can be accommodated via the stabilization of the HF formed above by the proton trap mechanism of the OS if the water is fully converted to HF (1 mol OS to 1 mol HF). Equivalent ppm H.sub.2O based upon HF stabilized by OS in carbonate solvent is calculated using the formula:
TABLE-US-00001 TABLE 1 The equivalent ppm H.sub.2O based upon HF stabilized by OS in carbonate solvent is calculated for two exemplary OS compounds in three exemplary linear carbonate solvents. Equivalent Equivalent Equivalent Volume ppm H.sub.2O in ppm H.sub.2O in ppm H.sub.2O in OS % OS DMC EMC DEC F1S.sub.3MN 0.03% 16.1 ppm 17.1 ppm 17.6 ppm F1S.sub.3MN 0.05% 26.9 ppm 28.6 ppm 29.3 ppm F1S.sub.3MN 0.5% 269 ppm 286 ppm 293 ppm F1S.sub.3MN 1% 537 ppm 571 ppm 587 ppm F1S.sub.3MN 2% 1075 ppm 1143 ppm 1173 ppm F1S.sub.3MN 3% 1612 ppm 1714 ppm 1760 ppm F1S.sub.3MN 5% 2686 ppm 2857 ppm 2933 ppm F1S.sub.3MN 10% 5373 ppm 5715 ppm 5866 ppm DF1S.sub.2MN 0.03% 20.4 ppm 21.7 ppm 22.2 ppm DF1S.sub.2MN 0.05% 33.9 ppm 36.1 ppm 37.1 ppm DF1S.sub.2MN 0.5% 339 ppm 361 ppm 371 ppm DF1S.sub.2MN 1% 679 ppm 722 ppm 741 ppm DF1S.sub.2MN 2% 1358 ppm 1444 ppm 1482 ppm DF1S.sub.2MN 3% 2036 ppm 2166 ppm 2223 ppm DF1S.sub.2MN 5% 3394 ppm 3610 ppm 3706 ppm DF1S.sub.2MN 10% 6788 ppm 7219 ppm 7411 ppm
The above formula can also be used to estimate the OS concentration needed for a given amount of water impurity in the salt-in-solvent mixture.
Where .sub.OS is the density of the organosilicon compound, .sub.sol is the density of the solvent mixture, MW.sub.OS is the molecular weight of the organosilicon compound, MW.sub.H2O is the molecular weight of water, [ppm H.sub.2O] is the measured concentration of water in the salt-in-solvent mixture.
Further, experimental work has shown that OS nitriles are capable of complexing with PF.sub.5 species that are generated in the equilibrium reaction, again mitigating the further decomposition of carbonate solutions through autocatalytic reactions.
[0120] The consequence of mitigating both the possible degradation paths results in a LiPF.sub.6/carbonate system that is much more storage stable over time and temperature. This is true whether the system is stored in a simple container, or stored in the form of a fully assembled battery or other charge storage device.
[0121] By stopping both the degradation mechanisms described above from occurring, the method described herein enables LiPF.sub.6/carbonate solutions (and other salt solutions) to be maintained in a purer form for longer periods of times and at higher temperatures. This is a tremendous benefit to the industry. It allows for longer-term shelf life of LiPF.sub.6-based components while they're in the supply chain itself (pre-fabrication), thus giving suppliers more leeway in balancing their inventories for just-in-time fabrication customers. Because the goods can be stored for much longer periods without product degradation, the timely flow of product in the supply chain is greatly improved. It also improves the shelf-life of the finished products (batteries and other charge-storage devices, such as capacitors) that utilize the subject electrolyte compositions.
[0122] Thus, also disclosed herein is a method of mitigating degradation of a salt/carbonate solution for use in electrolyte formulations or in the formulated electrolytes themselves. The method comprises adding to the salt/carbonate solution an amount of organosilicon compound that inhibits degradation reactions within the salt/carbonate solution. The organosilicon compound may be added to the carbonate solvent before or after addition of the salt.
[0123] Three exemplary applications of the method and benefits of using the method are described herein:
[0124] Firstly, the production of LiPF.sub.6 salt is a highly specialized process which is made even more difficult by the extreme reactivity of the salt, particularly with water. By introducing the salt into a highly concentrated solution with a simple carbonate solvent as soon as possible in the production process, a specific amount of OS nitrile material could also be introduced which stabilizes the solution and prevents degradation through either/both of the two mechanisms described above. This stable, LiPF.sub.6 solution can be provided as the LiPF.sub.6 salt component used in electrolyte formulations. The formulator would gain the benefit of having a high purity, shelf stable component that would result in a higher purity end-product of formulated electrolyte.
[0125] For example, a linear carbonate such as ethyl methyl carbonate (EMC) is often used as a solvent during the production of LiPF.sub.6 salt. The salt-in-solvent is stored and shipped to electrolyte manufacturers, who then formulates an electrolyte by combining this LiPF.sub.6/linear carbonate solution with other components such as cyclic carbonates and other additives to create the final battery electrolyte formulation. As defined in this disclosure, the salt-in-solvent mixture itself is not deemed a Li-ion battery electrolyte because it lacks the necessary components of a functional, commercially acceptable electrolyte. These additional materials are necessary to create suitable interfaces on Li-ion battery active materials to maximize performance of the battery. Thus, disclosed herein is a salt-in-solvent mixture comprising LiPF.sub.6 salt, a linear carbonate such as EMC, and an OS material that suppresses degradation reactions within the salt-in-solvent mixture. With the OS added to the salt-in-solvent mixture, the shelf-life of the salt-in-solvent mixture is significantly prolonged. For example, the salt-in-solvent mixture with the OS material added can be stored for more than 6 months, and still be formulated into a commercially acceptable electrolyte for lithium-ion batteries.
[0126] The second exemplary use relates to introducing a specific amount of the OS nitrile material into the formulated electrolyte itself. Again, the stability of the now-formulated electrolyte is enhanced, allowing greater tolerance to any inadvertent moisture or inadvertent temperature storage conditions. The overall production flow of lithium batteries is improved by providing greater flexibility to the cell manufacturer in terms shelf life of the components required and the ultimate operational life of the electrolyte formulations.
[0127] A third exemplary application relates to the process of preparing salt-in-solvent and electrolyte solutions. Essentially, salt is mixed into solvent or solvent mixtures. the heat of mixing of a salt such as LiPF.sub.6 in carbonate solvents (e.g., EMC, DMC, or DEC) is extremely high. Consequently, during the mixing process, it is possible for hotspots to be created locally. The temperature increase in these hot spot regions may stimulate the aforementioned degradation reactions. In today's electrolyte production process, great care is taken to prevent the generation of hot spots during electrolyte preparation through aggressive thermal management to remove the heat. Such mitigation measures add to the cost and complexity of electrolyte formulation. Here we disclose a novel approach to overcoming these mixing challenges. By first mixing an OS material (of the subject invention) into the carbonate solvent, prior to the salt addition, it may be possible to eliminate or reduce the temperature-induced degradation reactions.
Organosilicon Compounds:
[0128] This disclosure includes a class of materials, i.e., organosilicon (OS) compounds that inhibit degradation pathways of electrolyte salts by interacting with the salt in either simple or complex solvent systems.
[0129] The preferred OS compound is selected from the group consisting of:
(R).sub.4-aSi-(Sp-Y).sub.aZ.sub.b(Formula I) [0130] wherein: [0131] a is an integer from 1 to 4; b is an integer from 0 to (3a); [0132] Z, which is absent when b=0, is selected from the group consisting of R and
##STR00029## [0133] where each R is independently selected from the group consisting of halogen, C.sub.1-6 linear or branched alkyl, alkenyl, or alkynyl and C.sub.1-6 linear or branched halo-alkyl, halo-alkenyl, or halo-alkynyl; [0134] each Sp in Formulas I and II is independently selected from the group consisting of C.sub.1-15 linear or branched alkylenyl and C.sub.1-15 linear or branched halo-alkylenyl; and [0135] each Y in Formula I is independently selected from the group consisting of an organic polar group.
[0136] In some versions of the compounds, each Y is independently an organic polar group selected from the group consisting of:
##STR00030## ##STR00031##
wherein a curved bond denotes a C.sub.2-6 alkylene bridging moiety.
[0137] In more limited versions of the compounds, each Y is independently an organic polar group selected from the group consisting of:
##STR00032##
[0138] Additionally, each Y may optionally and independently be an organic polar group selected from the group consisting of:
##STR00033##
[0139] In an alternative version of the compounds, a is 1, and b is 0 to 2; optionally b is 1 and Z is R. In this version, an optional embodiment is for at least one R to be fluorine, and each Sp is independently selected from the group consisting of C.sub.1-6 linear or branched alkylene which could be fluorinated.
[0140] In another alternative version of the compounds, a is 2, and b is 0 to 6; optionally b is 1 and Z is R. In this version, an optional embodiment is for at least one R to be fluorine, and each Sp is independently selected from the group consisting of C.sub.1-6 linear or branched alkylene which could be fluorinated.
[0141] In yet another alternative version of the compounds, a is 3, and b is 0 to 9; optionally b is 1 and Z is R. In this version, an optional embodiment is for at least one R to be fluorine, and each Sp is independently selected from the group consisting of C.sub.1-6 linear or branched alkylene which could be fluorinated.
[0142] In still another alternative version of the compounds, a is 4, and b is 0 to 12; optionally, b is 1 and Z is R. In this version, an optional embodiment is for at least one R to be fluorine, and each Sp is independently selected from the group consisting of C.sub.1-6 linear or branched alkylene which could be fluorinated.
[0143] Due to the nature of the subscripts a and b, the following generic structures are explicitly within the scope of the compounds disclosed and claimed herein:
##STR00034##
The various R groups are as defined above for R; Sp is as defined above, Y is as defined above.
[0144] When the polar group Y has a valency of two (2) or more it will have more than one site for substitution. Thus, there can be more than one silicon atom bonded to Y through a spacer group, as noted in the definition for Z above. Thus, the following structures are also explicitly within the scope of the compounds disclosed and claimed herein:
##STR00035##
[0145] In all versions of the compounds, halogen, includes fluoro, chloro, bromo, and iodo. Fluoro and chloro are the preferred halogen substituents.
[0146] A subgroup of the OS compounds disclosed herein is the FnSnMN compounds that have the general formula:
##STR00036## [0147] wherein R.sup.1, R.sup.2, and R.sup.3 are the same or different and are independently selected from the group consisting of C.sub.1 to C.sub.6 linear or branched alkyl, alkenyl, alkynyl, or halogen (preferably F), spacer is a C.sub.1 to C.sub.6 linear or branched alkylene (preferably C.sub.1 to C.sub.6 linear divalent alkylene). and Y is a polar organic moiety as described earlier.
[0148] The compounds disclosed herein can be made by a number of different routes. A general approach that can be used to fabricate the compounds is as follows:
##STR00037##
[0149] The R.sup.1, R.sup.2, and R.sup.3 groups are as defined for R herein; R.sup.4 has the same definition as Y; n is a positive integer.
[0150] The compounds disclosed herein can also be fabricated via the following approach:
##STR00038##
[0151] Again, the R.sup.1, R.sup.2, and R.sup.3 groups are as defined for R herein; R.sup.4 has the same definition as Y.
[0152] The compounds disclosed herein are also made by a number of specific routes, including the following reaction schemes:
##STR00039##
[0153] The presently disclosed compounds are organosilicon compounds having a shared structural feature in the form of a one or more terminal or internal polar organic substituents or moieties. As used herein, the term polar organic substituent and polar organic moiety are used interchangeable. The terms explicitly include, but are not limited to, the following functional groups:
##STR00040## ##STR00041##
Included among the preferred compounds are the following structures:
##STR00042##
[0154] The above structures are all depicted with a terminal cyano group. This is for purposes of brevity only. The analogous compounds having internal and/or terminal polar moieties as described above in place of the cyano moiety are explicitly within the scope of the disclosure. Likewise, the halogenated compounds are depicted above as fluorinated compounds. The analogous compounds having other halogen substituents (chlorine, bromine, and/or iodine) in place of fluorine atoms are explicitly within the scope of the present disclosure. For each compound listed, two alternative systematic names are provided (the first of each pair of names designates the fundamental core as a nitrile; the second designated the fundamental cores as silane.) Additionally, each compound has been given a short-hand designation in which DF=difluoro, TF=trifluoro, and Sn designates the alkylene spacer between the silicon atom and the terminal cyanate, isocyanate, or thiocyanate moiety and n represents the number of carbon atoms in the spacer.
[0155] The synthesis of the analogous sulfones can be accomplished using the following illustrative synthesis of the compounds designated, 1NMS, F1S.sub.3MS, and DF1S.sub.3MS. Note that other sulfones falling within the broader disclosure contained herein can be made by the same route by simply altering accordingly the starting reagents.
[0156] The synthesis of 1NMS proceeded as follows: 2-(methylsulfonyl) ethanol was mixed with 0.5 mol equivalents of hexamethyldisilazane and about 1% mol equivalents of Al(H.sub.2PO.sub.4).sub.3 as catalyst, without solvent. The mixture was kept at about 80 C. overnight and distilled twice to get pure 1NMS.
##STR00043##
[0157] The synthesis of F1S.sub.3MS proceeded as follows: Allylmethylsulfide was dissolved in ethanol and mixed with 4 mol equivalents of H.sub.2O.sub.2. Approximately 3% mol equivalents of ammonium heptamolybdate was added as catalyst for oxidation. The next day the solution was neutralized with NaHCO.sub.3 solution and extracted with CH.sub.2Cl.sub.2, the water fraction was discarded, and the organic layer evaporated and distilled to yield allylmethylsulfone. Allylmethylsulfone was hydrosilylated with dimethylchlorosilane using Karstedt's catalyst. The product was fluorinated using NaFHF at about 150 C., filtered, distilled twice, and dried over a molecular sieve to yield pure F1S.sub.3MS.
##STR00044##
[0158] The synthesis of DF1S.sub.3MS proceeded as follows: 3-mercaptopropylmethyldimethoxysilane was dissolved in ethanol and mixed with one (1) mol equivalent of NaOH in water. One (1) mol equivalent of Me.sub.2SO.sub.4 was then added to the mixture and refluxed overnight. The solid was filtered off. The crude product was oxidized with 4 mol equivalents of H.sub.2O.sub.2 and 3% mol equivalents of ammonium heptamolybdate. The solvent was evaporated and 2 mol equivalents of HF in water was added. The product was extracted with CH.sub.2Cl.sub.2 and distilled.
##STR00045##
F1S.SUB.3.MN Synthesis:
[0159] Scheme 1 depicts a synthesis scheme for F1S.sub.3MN. [F] indicates a fluorinating agent, such as HF, NH.sub.4FHF, or other fluorinating agent. NH.sub.4FHF is preferably used as a fluorinating agent for laboratory scale synthesis. If HF is used, the only byproduct is HCl. The synthesized F1S.sub.3MN compound is washed from the solid salt with hexane, distilled, dried with CaO, and distilled again.
##STR00046##
[0160] Scheme 2 depicts a synthesis scheme for F1S.sub.3MN using NH.sub.4FHF as a fluorinating agent. Using Karstedt's catalyst (Platinum (0)-1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex solution, Cat. No. 479519, Sigma-Aldrich, St. Louis, MO), about 3% substitution on the secondary carbon occurs, generating isoF1S.sub.3MN. The isoF1S.sub.3MN has a lower boiling point than F1S.sub.3MN, and most of it can be separated by fractional distillation.
##STR00047##
[0161] Scheme 3 depicts an alternative, shorter synthesis scheme for F1S.sub.3MN using a Cl1S.sub.3MN intermediate. The Cl1S.sub.3MN intermediate can be obtained by Gelest, Inc. (Product Code SIC2452.0, 11 East Steel Road, Morrisville, PA). Use of the Cl1S.sub.3MN intermediate reduces the time spent during synthesis.
##STR00048##
[0162] Scheme 4 depicts yet another synthesis scheme for F1S.sub.3MN. As with Scheme 1, [F] indicates a fluorinating agent, such as HF, NH.sub.4FHF, or other fluorinating agent. The use of HF as fluorinating agent in this synthesis scheme will not give solid byproducts, so there is no need of hexane extraction and filtration of solid. The only byproduct is HCl.
##STR00049##
[0163] Scheme 5 depicts yet another synthesis scheme for F1S.sub.3MN. As with Scheme 1, [F] indicates a fluorinating agent, such as HF, NH.sub.4FHF, or other fluorinating agent.
##STR00050##
Synthesis of F1S.SUB.3.MN:
[0164] In the preferred route, allyl cyanide is heated to about 100 C. with a small amount of Karstedt's catalyst. Dimethylchlorosilane was added dropwise and refluxed 4 hours. After cooling to room temperature, the mixture was fluorinated using 1 mol equivalent of ammonium hydrogen fluoride at room temperature. Cold hexane was added to the mixture, the solid was filtered off, and the solvent evaporated. Calcium oxide was added to the crude product and it was distilled under vacuum between 45-55 C. at 0.4 Torr to yield the desired product, F1S.sub.3MN.
Synthesis of F1S.SUB.3.ME:
##STR00051##
[0165] In the preferred route, allyl acetate is mixed with dimethylchlorosilane and a small amount of Karstedt's catalyst is added. The mixture is left reacting overnight. Next day, the mixture was fluorinated using 0.33 mol equivalent of antimony trifluoride at room temperature overnight with strong stirring. Next day, the solid was filtered off, and the product distilled under vacuum between 25-30 C. at 0.3 Torr to yield the desired product, F1S.sub.3ME.
Synthesis of DF1S.SUB.3.DN:
##STR00052##
[0166] Bis(cyanopropyl)dichlorosilane was mixed with 2 mol equivalents of aqueous HF at room temperature and left reacting overnight. The crude product was extracted with dichloromethane, the solvent evaporated and the product distilled under vacuum at 165 C. at 0.1 Torr to yield the desired product, DF1S.sub.3DN.
Synthesis of 1S.SUB.3.DN:
##STR00053##
[0167] DF1S.sub.3DN was dissolved in THF and cooled with an ice bath, then 2 mol equivalents of methylmagnesium bromide were added and the mixture was left reacting until it slowly reached room temperature. The mixture was quenched with ethanol, the crude product was extracted with dichloromethane, the solvent evaporated and the product distilled under vacuum at 125 C. at 0.2 Torr to yield the desired product, 1S.sub.3DN.
Synthesis of TF1S.SUB.3.MN:
##STR00054##
[0168] Cyanopropyltrichlorosilane was cooled in an ice bath and 4 mol equivalents of aqueous HF were added dropwise. The mixture was left reacting no more than 2 hours. The crude product was extracted with dichloromethane, the solvent evaporated and the product distilled under vacuum at 25 C. at 0.2 Torr to yield the desired product, TF1S.sub.3MN.
Synthesis of DPF1S.SUB.3.MN:
##STR00055##
[0169] Bis(isopropyl)cyanopropylchlorosilane was dissolved in THF and cooled in an ice bath, then 1 mol equivalent of aqueous HF was added dropwise and left reacting overnight at room temperature. Next day the solvent was evaporated and the product distilled under vacuum at 60 C. at 0.2 Torr to yield the desired product, DPF1S.sub.3MN.
Synthesis of DF1S.SUB.3.MSO:
##STR00056##
[0170] DF1S.sub.3MSO was obtained as byproduct of incomplete oxidation during the synthesis of DF1S.sub.3MS according to the procedure mentioned. DF1S.sub.3MSO was purified by distillation under vacuum at 40 C. at 0.1 Torr.
Synthesis of F1S.SUB.3.MA:
##STR00057##
[0171] In this synthesis, 2 mol equivalents of dimethylallylamine is mixed with 1,1,3,3-tetramethyldisiloxane and a small amount of Karstedt's catalyst. The mixture is heated to 100 C. and left reacting overnight. Next day, the mixture was fluorinated using 0.67 mol equivalent of antimony trifluoride at 150 C. overnight with strong stirring. Next day, the solid was filtered off, and the product distilled under vacuum between 20-25 C. at 0.2 Torr to yield the desired product, F1S.sub.3MA.
Synthesis of F1S.SUB.3.MC:
##STR00058##
[0172] Allyl alcohol was silylated with hexamethyldisilazane, using a catalytic amount of aluminum dihydrogenphosphate at 80 C. overnight. The intermediate allyloxytrimethylsilane was distilled to purify it before the hydrosilylation. The hydrosilylation was done overnight with 1 mol equivalent of dimethylchlorosilane and a small amount of Karstedt's catalyst at 80 C. Next day, the mixture was fluorinated and hydrolyzed using 2 mol equivalent of aqueous hydrofluoric acid at room temperature with strong stirring to get the (3-hydroxypropyl)dimethylfluorosilane, which was distilled before the next step. The last intermediate was dissolved in hexane, 1 mol equivalent of trimethylamine was added, the mixture cooled in an ice bath and methyl chloroformate was added dropwise to the mixture, then it was left reacting overnight at room temperature. Next day the solid was filtered off, the solvent evaporated and the product distilled under vacuum between 28 C. at 0.2 Torr to yield the desired product, F1S.sub.3MC.
Synthesis of DF1S.SUB.3.MN:
##STR00059##
[0173] Commercial 3-cyanopropyldichloromethylsilane (CAS No. 1190-16-5; Sigma Aldrich, St. Louis, MO, US) was fluorinated with ammonium bifluoride at room temperature. Cold hexane was then added to the mixture. The solid was filtered off and the solvent evaporated. Calcium oxide was added to the crude product. The solvent was distilled under vacuum between 35-45 C. at 0.4 Torr to yield the desired product in very high purity (99.8%) and approximately 90% yield.
Synthesis of DF1S.SUB.2.MN:
##STR00060##
[0174] Acrylonitrile was mixed with N,N,N,N-tetramethylethylenediamine and copper (I) oxide in a flask and heated to 60 C. Dichloromethylsilane was then added dropwise and refluxed overnight. After cooling to room temperature, the mixture was distilled under vacuum (43 C., 0.2 Torr) to yield the dichloro intermediate (DCl1S.sub.2MN). The intermediate was fluorinated using 1.2 mol equivalents of ammonium hydrogen fluoride at room temperature or 1.2 mol equivalents of sodium hydrogen fluoride at 130 C. Dichloromethane was then added and the solid filtered off. The solvent was evaporated and the crude product was distilled under vacuum. Triethylamine and molecular sieves were added to the product and distilled under vacuum between 25-33 C. at 0.1 Torr to yield the desired product at extremely high purity (>99%) at approximately 75% yield.
1ND1N Synthesis:
[0175] Scheme 16 depicts a synthesis scheme for 1ND1N. 1ND1N cannot be chemically dried with sodium (Na), calcium oxide (CaO), or calcium hydride (CaH.sub.2).
##STR00061##
EXAMPLES
Effects of Temperature:
[0176]
[0177] As shown in
[0178] The storage stability of the OS nitrile-containing salt-in-solvent mixture was then tested at lower temperatures compared to electrolytes without OS nitrile. When the OS nitrile electrolytes comprising F1S.sub.3MN or DF1S.sub.2MN were stored at 30 C., no visible H.sup.+ scavenging was observed after 140 days (
Effects of Compound Structure:
[0179] The effects of OS nitriles other than F1S.sub.3MN on H.sup.+ scavenging was also tested. The tested compounds include 1S.sub.2MN, 1S.sub.3MN, F1S.sub.2MN, DF1S.sub.2MN, DF1S.sub.3MN, and TF1S.sub.2MN, and the results are compared to F1S.sub.3MN.
[0180] Scavenging of H.sup.+ by OS nitriles was also compared with other nitriles, including succinonitrile, adiponitrile, and valeronitrile. The results indicate that other nitriles scavenge H.sup.+ at 100 C. (
[0181] Further, the effects of the trifluoro structure on H.sup.+ scavenging was evaluated. Specifically, nitrile and non-nitrile compounds with a trifluoro structure were examined, including TF1S.sub.2MN, TF-BN, and TF1S.sub.6M (non-nitrile) (
Effects of Carbonate Blend:
[0182] In this example, the effects of carbonate blend on the H.sup.+ scavenging of OS nitriles were examined. In EC blends having a dielectric constant of 89, H.sup.+ scavenging is dependent on the concentration of F1S.sub.3MN. At 1-2% of F1S.sub.3MN, no scavenging of H.sup.+ was observed, while higher concentrations of F1S.sub.3MN showed increased scavenging of H.sup.+ (
[0183] An EC/DEC blend having a dielectric constant of 21.8 was next investigated. The results indicate that with the EC/DEC blend having much lower dielectric constant than EC or EC/PC, the absence of OS resulted in rapid increase in HF concentration; however, with the addition of OS, the HF concentration was significantly reduced (
[0184] For high-salt EMC mixtures, when no OS nitriles were added, the concentration of HF increased significantly with storage at 100 C. for both nominal and 500 ppm added water control samples (
Inhibition of HF Production:
[0185] Taken together, the data clearly show that the composition and method disclosed herein are highly effective at inhibiting the production of unwanted HF in salt-in-solvent mixtures comprising fluorinated salts, such as alkali metal PF.sub.6 salts. Notably, see
[0186] Likewise, see
[0187] See also
[0188]
[0189]
[0190]
[0191] These results clearly show that the mixtures disclosed and claimed herein at effective at stabilizing salt-in-solvent mixtures a salt, a carbonate solvent; and an organosilicon compound.