APPARATUS AND METHOD FOR A VISION SYSTEM HAVING A BORDERLESS CHIP DESIGN
20250311565 ยท 2025-10-02
Inventors
Cpc classification
H10K59/90
ELECTRICITY
International classification
Abstract
An apparatus and method are provided for a night vision system including a transparent overlay display that transmits direct-view light representing an intensified image and emits display light representing a display image. The transparent overlay display is a borderless display in which the active area extends to at least one edge of the display. Data-handling circuitry is arranged within the active area, rather than being arranged along a border of the display. The data-handling circuitry may be fabricated in the active area of the display by fabricating it below opaque pixel regions that generate the display light. This borderless configuration allows partial overlap with the intensified image by eliminating opaque borders in which the data-handling circuitry is fabricated. This borderless configuration helps to minimize size, weight, and power by reducing the size of the display and eliminating the need for bulky beam splitters.
Claims
1. An optical device comprising: a semiconductor chip having a first surface that receives direct-view light and transmits the direct-view light through transparent regions; a plurality of electro-optical circuits formed on the semiconductor chip, the plurality of electro-optical circuits comprising light emitters spanning an active area that extends to one or more edges of the semiconductor chip, the light emitters configured to output display light, and the transparent regions being arranged between respective light emitters; a plurality of data-handling circuits formed on the semiconductor chip configured to route signals to and/or from the plurality of electro-optical circuits; and a plurality of display-control circuits formed in a first fabrication layer of the semiconductor chip, the plurality of display-control circuits being formed within the active area, the first fabrication layer being positioned below a plurality of emitters, when observed from a top-down view, and wherein the plurality of data-handling circuits is fabricated in a second fabrication layer of the semiconductor chip, the second fabrication layer being different than the first fabrication layer, and wherein the second fabrication layer is positioned between the first fabrication layer and the plurality of emitters.
2. The optical device of claim 1, wherein the plurality of data-handling circuits is arranged outside of an optical path of rays of the direct-view light passing through the transparent regions.
3. The optical device of claim 1, wherein the plurality of data-handling circuits includes one or more circuits selected from a group of an image data pipeline circuit, a global configuration circuit, an analog reference block circuit, a display data pipeline circuit, a line driver circuit, and a column driver circuit.
4. The optical device of claim 1, wherein the plurality of data-handling circuits includes an analog-to-digital signal converter and/or a digital-to-analog signal converter.
5. The optical device of claim 1, wherein the plurality of display-control circuits includes photodetectors, and wherein the plurality of data-handling circuits is configured to readout signals from the photodetectors.
6. The optical device of claim 1, wherein the plurality of display-control circuits is configured to route signals to the plurality of electro-optical circuits, the optical device further comprises a direct-view imager that generates the direct-view light, the direct-view light representing an intensified image, and the semiconductor chip superimposes a display image over the intensified image, the semiconductor chip overlapping a part of a cross-sectional area of an optical path of the intensified image, and the display image superimposed only on the part of the cross-sectional area of the intensified image.
7. The optical device of claim 1, further comprising: an intensifier that generates the direct-view light, the intensifier comprising: a photocathode configured to receive imaged light from an objective and emit electrons in response to the imaged light; a multiplier configured to receive electrons emitted from the photocathode and to multiply a number of the electrons, generating multiplied electrons; and a phosphor screen that receives the multiplied electrons and in response emits the direct view light, the direct view light representing an intensified image.
8. An optical device comprising: a semiconductor chip having a first surface that receives direct-view light and transmits the direct-view light through transparent regions; a plurality of electro-optical circuits formed on the semiconductor chip, the plurality of electro-optical circuits comprising light emitters spanning an active area that extends to one or more edges of the semiconductor chip, the light emitters configured to output display light, and the transparent regions being arranged between respective light emitters; a plurality of data-handling circuits formed on the semiconductor chip configured to route signals to and/or from the plurality of electro-optical circuits, wherein the plurality of data-handling circuits is configured to route signals to and/or from the plurality of electro-optical circuits; and a plurality of display-control circuits formed in a first fabrication layer of the semiconductor chip, the plurality of display-control circuits being formed within the active area, and the first fabrication layer being positioned below a plurality of emitters, when observed from a top-down view, and wherein the plurality of data-handling circuits is fabricated in a second fabrication layer of the semiconductor chip, the second fabrication layer being a same fabrication layer as the first fabrication layer such that the plurality of data-handling circuits is coplanar with the plurality of display-control circuits.
9. The optical device of claim 8, wherein the plurality of data-handling circuits is arranged outside of an optical path of rays of the direct-view light passing through the transparent regions.
10. The optical device of claim 8, wherein the plurality of data-handling circuits includes one or more circuits selected from a group of an image data pipeline circuit, a global configuration circuit, an analog reference block circuit, a display data pipeline circuit, a line driver circuit, and a column driver circuit.
11. The optical device of claim 8, wherein the plurality of data-handling circuits includes an analog-to-digital signal converter and/or a digital-to-analog signal converter.
12. The optical device of claim 8, wherein the plurality of display-control circuits includes photodetectors, and wherein the plurality of data-handling circuits are configured to readout signals from the photodetectors.
13. The optical device of claim 8, wherein the plurality of display-control circuits is configured to route signals to the plurality of electro-optical circuits, the optical device further comprises a direct-view imager that generates the direct-view light, the direct-view light representing an intensified image, and the semiconductor chip superimposes a display image over the intensified image, the semiconductor chip overlapping a part of a cross-sectional area of an optical path of the intensified image, and the display image superimposed only on the part of the cross-sectional area of the intensified image.
14. The optical device of claim 8, further comprising: an intensifier that generates the direct-view light, the intensifier comprising: a photocathode configured to receive imaged light from an objective and emit electrons in response to the imaged light; a multiplier configured to receive electrons emitted from the photocathode and to multiply a number of the electrons, generating multiplied electrons; and a phosphor screen that receives the multiplied electrons and in response emits the direct view light, the direct view light representing an intensified image.
15. A method of processing light in an intensifier module of an optical device, the method comprising: receiving, at an intensifier, light from an environment and generating intensified light representing an intensified image of the environment; transmitting the intensified light through a transparent overlay display; emitting display light from the transparent overlay display, the display light superimposing a display image over the intensified image, the transparent overlay display comprising: a semiconductor chip having a first surface that receives intensified light and transmits the intensified light through transparent regions of the optical device, a plurality of electro-optical circuits formed on the semiconductor chip, the plurality of electro-optical circuits comprising light emitters spanning an active area that extends to one or more edges of the semiconductor chip, the light emitters configured to output the display light, and the transparent regions being arranged between respective light emitters of the light emitters, a plurality of data-handling circuits formed on the semiconductor chip configured to route signals to and/or from the plurality of electro-optical circuits, and a plurality of display-control circuits formed in a first fabrication layer of the semiconductor chip, the plurality of display-control circuits being formed within the active area, wherein the plurality of data-handling circuits is fabricated in a second fabrication layer of the semiconductor chip, the second fabrication layer being different than the first fabrication layer, wherein the second fabrication layer is positioned between the first fabrication layer and the light emitters; routing signals to and/or from pixels of the transparent overlay display using the plurality of data-handling circuits formed on the semiconductor chip; and controlling an intensity of the display light using the plurality of display-control circuits.
16. The method of claim 15, wherein the plurality of data-handling circuits is arranged outside of an optical path of rays of the intensified light passing through the transparent regions.
17. A method of processing light in an intensifier module of an optical device, the method comprising: receiving, at an intensifier, light from an environment and generating intensified light representing an intensified image of the environment; transmitting the intensified light through a transparent overlay display; emitting display light from the transparent overlay display, the display light superimposing a display image over the intensified image, the transparent overlay display comprising: a semiconductor chip having a first surface that receives intensified light and transmits the intensified light through transparent regions of the optical device, a plurality of electro-optical circuits formed on the semiconductor chip, the plurality of electro-optical circuits comprising light emitters spanning an active area that extends to one or more edges of the semiconductor chip, the light emitters configured to output the display light, and the transparent regions being arranged between respective light emitters of the light emitters, a plurality of data-handling circuits formed on the semiconductor chip configured to route signals to and/or from the plurality of electro-optical circuits, and a plurality of display-control circuits formed in a first fabrication layer of the semiconductor chip, the plurality of display-control circuits being formed within the active area, wherein the plurality of data-handling circuits is fabricated in a second fabrication layer of the semiconductor chip, the second fabrication layer being a same as the first fabrication layer such that the plurality of data-handling circuits is coplanar with the plurality of display-control circuits; routing signals to and/or from pixels of the transparent overlay display using the plurality of data-handling circuits formed on the semiconductor chip; and controlling an intensity of the display light using the plurality of display-control circuits.
18. The method of claim 17, wherein the plurality of data-handling circuits is arranged outside of an optical path of rays of the intensified light passing through the transparent regions.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] In order to describe the manner in which the above-recited and other advantages and features can be obtained, a more particular description of the subject matter briefly described above will be rendered by reference to specific embodiments which are illustrated in the appended drawings. Understanding that these drawings depict only typical embodiments and are not therefore to be considered to be limiting in scope, embodiments will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
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DETAILED DESCRIPTION
[0025] As discussed above, the improved functionality of incorporating an overlay display into the intensifier module of an analog night vision (NV) system comes at the expense of increased size, weight and power. However, the embodiments disclosed herein have the advantage of minimizing this increase in the size, weight, and/or power due to the overlay display being integrated with the analog NV system.
[0026] Size, weight, and power are each important parameters in image intensifier systems. For example, greater weight can increase the torque that a head-mounted NV system applies the human neck, potentially causing lasting damage through prolonged use. Keeping NV systems small and compact while simultaneously providing overlay display functionality presents challenges given the size of conventional displays and beam combiners that required in order to span a large portion (or all) of the cross-sectional of an intensified image. One challenge is that, for conventional displays and beam combiners, the large size of the beam combiner or display can necessitate a larger housing to hold those components.
[0027] Accordingly, the embodiments disclosed herein provide overlay display configurations having reduced size relative to other configurations (e.g., configurations using beam splitters). For example, the size of the display chip can be decreased by using a borderless display configuration. The borderless display configuration may be realized by changing the location of the addressing and readout circuitry from the border of the chip to within the active area of the display. This change in location may be realized, e.g., by adding a semiconductor circuit layer below the opaque/non-transparent regions for pixels of the overlay display. Additionally, borderless display configuration may be realized by routing communication lines to the bond pads using metallization layers below the inter-pixel top metal row/column lines. A third technique reduces the display chip size by using data-handling circuitry integrated below the active area of the chip (e.g., the opaque regions corresponding to pixels). Alternatively or additionally, a circuit configuration can be used in which some (or all) of the data-handling circuitry are coplanar with the display control circuitry driving the pixels of the overlay display. This coplanar configuration may be realized by decreasing the pixel density to allow for additional area at the respective pixels (e.g., opaque regions) that can be used for readout circuitry and other data-handling circuitry.
[0028] As discussed below, the driving circuitry for the pixels of the overlay display attenuates or blocks the direct-view, intensified light. For example, the active silicon and metallization layer(s) that are used to fabricate transistors (e.g., CMOS transistors) and other circuit elements attenuate light in the direct-view, intensified light (also abbreviated as intensified light). Additionally, the metallization layer(s) used to fabricate interconnect lines also attenuate the intensified light. These regions in which the intensified light is attenuated or blocked are generally referred to as opaque regions. Fabricating additional circuit elements or metal lines above or below the opaque regions does not degrade the intensified image because the additional circuit elements or metal lines only attenuate those rays of the intensified light that would be attenuated by the opaque regions. Here, the phrase above or below the opaque regions means that, with respect to optical paths of rays of the intensified light, the additional circuit elements lie in the same optical path(s) as opaque regions.
[0029] Additionally, the active silicon can be arranged above or below the interconnect lines because both the active silicon and the interconnect lines represent opaque regions. That is, any type of opaque region may be arranged above or below any other type of opaque region because either type of opaque region obscures or attenuates those rays of the intensified light passing through the opaque region.
[0030] Referring now to
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[0032] The image intensifier module 112 receives the input light 202, which has been transmitted through the objective 102 to the image intensifier module 112. The input light 202 may be, for example, dim light from a nighttime environment that would be challenging to see with the naked eye.
[0033] The objective directs the input light 202 into the image intensifier 204. The image intensifier 204 may include functionality for amplifying the received image so that the image that can be viewed by the user. In the illustrated embodiment, this amplification is accomplished using a photocathode 206, a microchannel plate 210, and a phosphor screen 212. The photocathode 206 absorbs incident photons and outputs electrons in response. The electrons may pass through an optional ion barrier film 208. Electrons from the photocathode 206 are transmitted to the microchannel plate 210, which multiplies the number of electrons. The multiplied electrons then strike a phosphor screen 212, which absorbs the energy from electrons generating photons in response. The phosphor screen 212 converts the radiant energy of the multiplied electrons to luminescent light via the phenomenon of luminescence. Accordingly, the phosphor screen 212 glows due to electrons from the microchannel plate 210 striking the phosphor screen 212, creating an intensified image that represents the image of the input light 202. A fiber-optic element 214 carries the intensified light 216 (with the intensified image) to the eyepiece 122.
[0034] The analog NV system 100 is a direct-view imager. The analog NV system 100 generates an image directly from the input light 202 without an intervening step of the image being based on a detected/digitized image as performed in digital NV system. In contrast to the direct-view intensified image representing an intensified version of the input light 202, the overlay display 218 generates a display image which is discussed below.
[0035] The overlay display 218 generates display light 220, which is superimposed with the intensified light 216. For example, the overlay display 218 may include functionality for displaying information to a user. Such information may include graphical content, including text, images, superimposed thermal image data and the like.
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[0038] An advantage of having some (or all) of the data-handling circuitry within the active area, as illustrated in
[0039] Additionally, on one or more edges of the semiconductor chip 300, the active area 370 may extend all the way to the border/periphery of the semiconductor chip 300. For example,
[0040] Additionally, in certain embodiments, the display control circuitry does not consume all the available area in the given fabrication layers in which the display control circuitry is fabricated. For example, the fabrication layers can have opaque regions and transparent regions, as discussed below with reference to
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[0042] In the example illustrated in
[0043] Whereas the pixels (i.e., Si island 450, metal traces 456, and emitters 472 in the emitter stack 454) substantially attenuate the intensified light 216, transparent regions between the pixels are at least partially transparent to the intensified light 216. Accordingly, the intensified light 216 is transmitted through the transparent regions between the pixels of the overlay display 218. In contrast, the active Si islands 450 and the metal traces 456 substantially block the intensified light 216.
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[0046] Returning to
[0047] Alternatively or additionally, the data-handling circuitry 542 may be provided above the display control circuitry 544, so long as the data-handling circuitry 542 does not block or otherwise obscure the display light 220. In certain embodiments, the data-handling circuitry 542 may be provided in a same fabrication layer as the display control circuitry 544. This configuration (in which the data-handling circuitry 542 is coplanar with the display control circuitry 544) can be realized by increasing the area of the opaque region for each pixel. Increasing the area of the opaque regions may be a more viable option for overlay displays having lower pixel densities (e.g., lower resolution pixel arrays).
[0048] The data-handling circuitry 542 may include register circuits, digital to analog converters, analog to digital converter, direct memory access circuits, shift registers, logic circuits, and other circuitry for managing, communicating, and processing input and output pixel values for the overlay display 218.
[0049] Returning to
[0050] An advantage of the borderless configuration illustrated in
[0051] In certain embodiments, the overlay display 218 may be configured to cover only part of the cross-sectional area of the intensified image (e.g., the top half of the intensified image).
[0052] In
[0053] In
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[0055] In the examples above it should be noted that although not shown various alternatives can be implemented. For example, in any of the embodiments illustrated, a backside fill may be used or may be omitted. Alternatively, or additionally, while the active areas have been shown as being substantially square in nature, it should be appreciated that the active areas may be rectangular or other appropriate shapes.
[0056] The discussion above refers to a number of methods and method acts that may be performed. Although the method acts may be discussed in a certain order or illustrated in a flow chart as occurring in a particular order, no particular ordering is required unless specifically stated, or required because an act is dependent on another act being completed prior to the act being performed.
[0057] The present invention may be embodied in other specific forms without departing from its spirit or characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.