CONTROL DEVICE AND METHOD FOR ESTIMATING DISTANCE TO EMPTY FOR A VEHICLE
20250304030 · 2025-10-02
Assignee
Inventors
- Matthias USSNER (Södertälje, SE)
- Jukka HYTTINEN (Södertälje, SE)
- Svante JOHANSSON (Vällingby, SE)
- Antonius KIES (Södertälje, SE)
- Tony SANDBERG (Strängnäs, SE)
Cpc classification
B60W10/08
PERFORMING OPERATIONS; TRANSPORTING
B60W10/06
PERFORMING OPERATIONS; TRANSPORTING
B60W20/12
PERFORMING OPERATIONS; TRANSPORTING
B60W2555/20
PERFORMING OPERATIONS; TRANSPORTING
B60W2050/0028
PERFORMING OPERATIONS; TRANSPORTING
B60W10/26
PERFORMING OPERATIONS; TRANSPORTING
B60W40/12
PERFORMING OPERATIONS; TRANSPORTING
B60W50/0097
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60W20/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A control device and a method for estimating distance to empty for a vehicle are provided. The method comprises determining an estimated duration of transient temperature behavior of the vehicle for a planned upcoming driving event based on predicted driving conditions of the vehicle for the planned upcoming driving event. The method further comprises determining an average rolling resistance coefficient during the transient tire rubber temperature behavior based on the determined estimated duration of transient tire rubber temperature behavior and a predetermined transient rolling resistance coefficient model according to which a transient rolling resistance coefficient is calculated as a function of ambient temperature. The method further comprises estimating the distance to empty based on available driving energy for the vehicle and in consideration of the estimated duration of transient tire rubber temperature and the determined averaged rolling resistance coefficient during the transient tire rubber temperature behavior.
Claims
1. A method, performed by a control device, for estimating a distance to empty for a vehicle, the method comprising the following steps: determining an estimated duration of transient tire rubber temperature behavior of the vehicle for a planned upcoming driving event based on predicted driving conditions of the vehicle for the planned upcoming driving event; determining an average rolling resistance coefficient during the transient tire rubber temperature behavior based on the determined estimated duration of transient tire rubber temperature behavior and a predetermined transient rolling resistance coefficient model according to which a transient rolling resistance coefficient is calculated as a function of ambient temperature; and estimating the distance to empty based on available driving energy for the vehicle and in consideration of the estimated duration of transient tire rubber temperature behavior and the determined averaged rolling resistance coefficient during the transient tire rubber temperature behavior.
2. The method according to claim 1, wherein the step of determining estimated duration of transient tire rubber temperature behavior comprises: estimating an initial tire rubber temperature at the start of the planned upcoming driving event; and based on the estimated initial tire rubber temperature, ambient temperature and the predicted driving conditions for the vehicle, determining an estimated duration until the tire has reached a temperature equal to or above a predetermined temperature threshold.
3. The method according to claim 1, further comprising: identifying one or more portions of the planned driving event during which a transient tire rubber temperature behavior of the vehicle may occur, wherein the steps of determining an estimated duration of transient tire rubber temperature behavior of the vehicle for the planned upcoming driving event based on predicted driving conditions of the vehicle for the planned upcoming driving event and determining an average rolling resistance coefficient during the transient tire rubber temperature behavior are performed for each of said one or more identified portions of the planned driving event, and wherein the step of estimating the distance to empty is performed in consideration of the estimated duration of transient tire rubber temperature and the determined averaged rolling resistance coefficient during the transient tire rubber temperature behavior for each of said one or more identified portions of the planned driving event.
4. The method according to claim 1, wherein the step of determining an estimated duration of transient tire rubber temperature behavior comprises determining the estimated duration of transient tire rubber temperature based on stored reference data.
5. The method according to claim 1, wherein the predicted driving conditions comprises at least vehicle speed and vehicle load.
6. The method according to claim 1, wherein the predetermined transient rolling resistance coefficient model further takes into account an estimated tire rubber temperature at initiation of the transient tire rubber temperature behavior.
7. The method according to claim 1, wherein the predetermined transient rolling resistance coefficient model further takes into account one or more parameters that may cause a cooling or warming effect of the tire during driving.
8. The method according to claim 7, wherein the one or more parameters that may cause a cooling or warming effect of the tire during driving comprises rain, wet road conditions, humidity, and/or braking.
9. A computer program product stored on a non-transitory computer-readable medium, said computer program product for estimating a distance to empty for a vehicle, wherein said computer program product comprising computer instructions to cause one or more computing devices to perform the following operations: determining an estimated duration of transient tire rubber temperature behavior of the vehicle for a planned upcoming driving event based on predicted driving conditions of the vehicle for the planned upcoming driving event; determining an average rolling resistance coefficient during the transient tire rubber temperature behavior based on the determined estimated duration of transient tire rubber temperature behavior and a predetermined transient rolling resistance coefficient model according to which a transient rolling resistance coefficient is calculated as a function of ambient temperature; and estimating the distance to empty based on available driving energy for the vehicle and in consideration of the estimated duration of transient tire rubber temperature behavior and the determined averaged rolling resistance coefficient during the transient tire rubber temperature behavior.
10. (canceled)
11. A control device configured to estimate distance to empty for a vehicle, wherein the control device is configured to: determine an estimated duration of transient tire rubber temperature behavior of the vehicle for a planned upcoming driving event based on predicted driving conditions of the vehicle for the planned upcoming driving event; determine an average rolling resistance coefficient during the transient tire rubber temperature behavior based on the determined estimated duration of transient tire rubber temperature behavior and a predetermined transient rolling resistance coefficient model according to which a transient rolling resistance coefficient is calculated as a function of ambient temperature; and estimate the distance to empty based on available driving energy for the vehicle and in consideration of the estimated duration of transient tire rubber temperature behavior and the determined averaged rolling resistance coefficient during the transient tire rubber temperature behavior.
12. A vehicle comprising control device configured to estimate distance to empty for a vehicle, wherein the control device is configured to: determine an estimated duration of transient tire rubber temperature behavior of the vehicle for a planned upcoming driving event based on predicted driving conditions of the vehicle for the planned upcoming driving event; determine an average rolling resistance coefficient during the transient tire rubber temperature behavior based on the determined estimated duration of transient tire rubber temperature behavior and a predetermined transient rolling resistance coefficient model according to which a transient rolling resistance coefficient is calculated as a function of ambient temperature; and estimate the distance to empty based on available driving energy for the vehicle and in consideration of the estimated duration of transient tire rubber temperature behavior and the determined averaged rolling resistance coefficient during the transient tire rubber temperature behavior.
13. The computer program product according to claim 9, wherein determining estimated duration of transient tire rubber temperature behavior comprises: estimating an initial tire rubber temperature at the start of the planned upcoming driving event; and based on the estimated initial tire rubber temperature, ambient temperature and the predicted driving conditions for the vehicle, determining an estimated duration until the tire has reached a temperature equal to or above a predetermined temperature threshold.
14. The computer program product according to claim 9, wherein said computer program product further comprises computer instructions to cause one or more computing devices to perform the following operations: identifying one or more portions of the planned driving event during which a transient tire rubber temperature behavior of the vehicle may occur, wherein determining an estimated duration of transient tire rubber temperature behavior of the vehicle for the planned upcoming driving event based on predicted driving conditions of the vehicle for the planned upcoming driving event and determining an average rolling resistance coefficient during the transient tire rubber temperature behavior are performed for each of said one or more identified portions of the planned driving event, and wherein estimating the distance to empty is performed in consideration of the estimated duration of transient tire rubber temperature and the determined averaged rolling resistance coefficient during the transient tire rubber temperature behavior for each of said one or more identified portions of the planned driving event.
15. The computer program product according to claim 9, wherein determining an estimated duration of transient tire rubber temperature behavior comprises determining the estimated duration of transient tire rubber temperature based on stored reference data.
16. The computer program product according to claim 9, wherein the predicted driving conditions comprises at least vehicle speed and vehicle load.
17. The control device according to claim 11, wherein determine estimated duration of transient tire rubber temperature behavior comprises: estimate an initial tire rubber temperature at the start of the planned upcoming driving event; and based on the estimated initial tire rubber temperature, ambient temperature and the predicted driving conditions for the vehicle, determine an estimated duration until the tire has reached a temperature equal to or above a predetermined temperature threshold.
18. The control device according to claim 11, wherein said control device is further configured to: identify one or more portions of the planned driving event during which a transient tire rubber temperature behavior of the vehicle may occur, wherein determine an estimated duration of transient tire rubber temperature behavior of the vehicle for the planned upcoming driving event based on predicted driving conditions of the vehicle for the planned upcoming driving event and determine an average rolling resistance coefficient during the transient tire rubber temperature behavior are performed for each of said one or more identified portions of the planned driving event, and wherein estimate the distance to empty is performed in consideration of the estimated duration of transient tire rubber temperature and the determined averaged rolling resistance coefficient during the transient tire rubber temperature behavior for each of said one or more identified portions of the planned driving event.
19. The control device according to claim 11, wherein determine an estimated duration of transient tire rubber temperature behavior comprises determine the estimated duration of transient tire rubber temperature based on stored reference data.
20. The control device according to claim 11, wherein the predicted driving conditions comprises at least vehicle speed and vehicle load.
21. The control device according to claim 11, wherein determine estimated duration of transient tire rubber temperature behavior comprises: estimate an initial tire rubber temperature at the start of the planned upcoming driving event; and based on the estimated initial tire rubber temperature, ambient temperature and the predicted driving conditions for the vehicle, determine an estimated duration until the tire has reached a temperature equal to or above a predetermined temperature threshold.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
[0043] The invention will be described in more detail below with reference to exemplifying embodiments and the accompanying drawings. The invention is however not limited to the exemplifying embodiments discussed and/or shown in the drawings, but may be varied within the scope of the appended claims. Furthermore, the drawings shall not be considered drawn to scale as some features may be exaggerated in order to more clearly illustrate the invention or features thereof.
[0044] The present disclosure relates to a method for estimating a vehicle's distance to empty (DTE). The term distance to empty as used herein is intended to mean the range the vehicle may be driven based on the vehicle's available driving energy. Said driving energy may for example be stored in an energy storage device, such as an energy storage device comprising one or more batteries, and/or be in form of liquid or gaseous fuel (such as in the case of biogas driven vehicles or fuel cell vehicles) onboard the vehicle.
[0045] In the present disclosure, the feature transient tire temperature behavior is considered to mean an event (during driving of the vehicle) where the tire temperature (i.e. the temperature of the rubber in the tire) varies over time, and where said variation is greater than a preselected temperature difference threshold. Said preselected temperature difference threshold may for example be set to 3 C., 5 C. or 8 C., but is not limited thereto.
[0046] The herein described method is primarily developed for use in conjunction with vehicles comprising a propulsion unit that may be powered by an energy storage device, such as a hybrid vehicle, a fully electric vehicle or a fuel cell vehicle. It should however be noted that the herein described method may also be utilized for other vehicles, such as conventional vehicles driven (solely) by a combustion engine. The vehicle is however a land-based vehicle comprising at least one tire. Furthermore, the herein described method is primarily developed for a heavy vehicle, such as a truck or a bus. The method may however be used also for other vehicles, such as passenger cars or a vehicle belonging to the lightweight or mediumweight segment of trucks, if desired.
[0047] In general, distance to empty may be estimated by considering the propulsion power needed for driving the vehicle as planned or desired and the available driving energy (i.e. available propulsion energy). The propulsion power is in turn dependent on the force opposing the vehicle's motion, the vehicle's efficiency (more specifically, powertrain efficiency), and the vehicle speed. The force opposing the vehicle's motion comprises the sum of a force caused by rolling resistance, a force caused by air resistance and a force caused by slope of the road. Also, the distance to empty is affected by other energy consumers of the vehicle, for example systems for climatizing the interior of the vehicle or systems for controlling operating temperature of the energy storage device. Thus, it is evident that the instantaneous propulsion power needed will vary over time during a driving event, for example due to possible variation in vehicle speed and characteristics of the road section.
[0048] One of the largest parts of the power losses for heavy vehicles is caused by tire rolling resistance, as mentioned above. Today, tire manufacturers are required to test rolling resistance in accordance with standardized tests in order to obtain certain labels. For example, in Europe, to obtain the UNECE R117 label (Amendment of Rolling Resistance in R117, 2009) the tire manufacturers are mandated to test rolling resistance according to the ISO 28580:2009 test standard. This test method merely provides a value of stabilized rolling resistance at +25 C. ambient temperature after 3 h. This is a convenient method to compare rolling resistance of different tires. However, in real road applications, rolling resistance is much more complex. This in turn results in difficulties if the rolling resistance provided according to this standard is used in simulations of driving energy consumption for a vehicle. More specifically, one of the drawbacks of the ISO 28580:2009 test standard is that it does not take into account variations of ambient temperature or transient rolling resistance. Other test standards exist, such as SAE J1269 and SAE J2452. SAE J2452 considers also vehicle speed, which is advantageous. However, SAE J1269 and SAE J2452 also have the drawback of not considering the effects of transient rolling resistance and different ambient temperatures.
[0049] The European Commission has developed a vehicle energy consumption calculation tool called VETCO, with the purpose of determining CO.sub.2 emissions and fuel consumption from heavy duty Vehicles with a Gross Vehicle Weight above 3500 kg. The inputs for VECTO are characteristic parameters to determine the power consumption of every relevant vehicle component. Amongst others, the parameters for rolling resistance, air drag, masses and inertias, gearbox friction, auxiliary power and engine performance are input values to simulate fuel consumption and CO.sub.2 emissions on standardized driving cycles. However, the tool uses constant rolling resistance values and disregards the effect of ambient temperature on rolling resistance and transient rolling resistance.
[0050] To improve the prediction of driving energy consumption in real operational conditions and estimations using various simulation tools, it would be beneficial to obtain more data regarding rolling resistance at various ambient temperatures and different operating conditions of the vehicle. Most of the rolling resistance is related to the viscoelastic behavior of tire rubber when strain is imposed while rolling. In a rolling motion, the rubber compresses at the leading edge of the tire contact patch and decompresses at the trailing edge of the contact patch. These subsequent loading and unloading events form an asymmetric contact pressure that shifts the resultant force in front of the tire rotation axis with an offset. This shifted resultant force creates a braking moment, which is the largest part of the rolling resistance. Moreover, viscoelasticity dissipates energy into heat that in turn cause warming of the tire.
[0051] The loading and unloading of the rubber causes hysteresis resulting from reorganization of entanglements of polymer chains and breaking of vas der Waals bonds, which are affected by temperature. Thus, rolling resistance increases with decreasing temperature of the tire rubber.
[0052] During driving of a vehicle, the tire warms up until the strain-induced heating effect and cooling effects from the surrounding environment (and road) reach a thermal balance. During this warm-up period rolling resistance is decreased considerably, and results in transient rolling resistance. Transient rolling resistance can also occur as a result of for example change in vehicle speed and/or sudden change in weather condition.
[0053] The research performed until now has not resulted in a complete understanding of rolling resistance under realistic driving conditions, except in situations where steady-state conditions are present. However, the present inventors have performed extensive testing, part of which will be described below, to investigate the effect of tire rubber temperature on rolling resistance. It has been found that transient rolling resistance resulting from temperature changes in the tire rubber, more specifically temperature changes in the circumferential portion of the tire, has a great impact on distance to empty for a vehicle. Furthermore, it has been found that the ambient temperature also greatly affects the steady-state rolling resistance as well as the transient rolling resistance. Measuring the tire rubber temperature at the circumferential portion of the tire during actual driving is in practice not possible due to the difficulty in arranging a temperature sensor at a relevant position in the tire. However, the present inventors have found that it is possible to model the transient rolling resistance and that it is therefore possible to take this into account when estimating distance to empty. This greatly improves the accuracy in the estimated distance to empty.
[0054] It should be noted that this is not the same thing as measuring the tire pressure or the temperature of the air/fluid inside the tire, which are more of secondary effects, since they follow on/after the change in rubber temperature caused by rubber stress/strainhysteresis, as described above. Therefore, when wanting to accurately estimate rolling resistance, it is important to look at the first order effect (rubber temperature), and not on less accurate results caused by the first order effect. Thus, although the tire pressure also may change due to temperature variations of the air/fluid inside the tires, these changes do not reflect the actual behaviour of the rolling resistance. As mentioned above, this tire pressure (and corresponding fluid temperature) is a secondary result and will also, in addition to not accurately representing the rubber temperature/rolling resistance, have a time delay to the actual rubber temperature/rolling resistance.
[0055] In accordance with the present disclosure, a method for estimating distance to empty for a vehicle is provided. The method comprises a step of determining an estimated duration of transient tire rubber temperature behavior of the vehicle for a planned upcoming driving event based on predicted driving conditions of the vehicle for the planned upcoming driving event. The transient tire rubber temperature behavior may preferably be a transient tire rubber temperature at the circumferential portion of the tire. The method further comprises a step of determining an average rolling resistance coefficient during the transient tire rubber temperature behavior based on the determined estimated duration of transient tire rubber temperature behavior and a predetermined transient rolling resistance coefficient model according to which a transient rolling resistance coefficient is calculated as a function of ambient temperature. The method further comprises a step of estimating the distance to empty based on available driving energy for the vehicle and in consideration of the estimated duration of transient tire rubber temperature behavior and the determined averaged rolling resistance coefficient during the transient tire rubber temperature behavior.
[0056] The above mentioned planned upcoming driving event may be an event where the vehicle is driven through the entire event, for example during long haulage, or comprise one or more temporary stops of the vehicle, such as in the case of a distribution truck or a city bus.
[0057] Furthermore, predicted driving conditions of the vehicle during the driving event may for example comprise vehicle speed, vehicle load, propulsion unit used (in the case of more than one propulsion unit available), and acceleration/deceleration etc. The predicted driving conditions of the vehicle may typically vary over time during the planned driving event.
[0058] One example of a situation where transient tire rubber temperature behavior will occur is at the start of a driving event after the vehicle has been at standstill for a period of time, since the tire will warm up during the initial portion of the driving event due to the strain induced in the tire caused by loading/unloading of the rubber. If the vehicle is thereafter driven at a substantially constant driving speed and there is no alteration of the surrounding environment, the tire will eventually reach a substantially steady-state temperature and thereby reach a substantially stead-state rolling resistance coefficient. This may for example be the case for long haulage vehicles. In case the vehicle is for example a distribution truck, each temporary stop may in turn lead to a cooling of the tires during the stop and also that a substantially steady-state tire rubber temperature is not reached between the stops.
[0059] Therefore, the step of determining estimated duration of transient tire rubber temperature behavior may comprise estimating an initial tire rubber temperature at the start of the planned upcoming driving event, and determining, based on the estimated initial tire rubber temperature, the ambient temperature and the predicted driving conditions for the vehicle, whether the tire rubber temperature will reach a temperature equal to or above a predetermined temperature threshold. Said predetermined temperature threshold may correspond to a temperature at which the tire is considered to have reached a substantially steady-state temperature based on a thermal balance between a strain-induced heating effect of the tire and cooling effects from the surrounding environment. It should here be noted that said predetermined temperature threshold is dependent of ambient temperature. In case the tire rubber temperature will not reach a temperature equal to or above the predetermined temperature threshold during the driving event, the transient tire rubber temperature behavior will not end during the driving event. However, if it is determined that the tire rubber temperature will reach a temperature equal to or above the predetermined temperature threshold, the duration of transient tire rubber temperature behavior may be considered to be terminated at the point in time at which said temperature will be reached.
[0060] In other words, the step of determining estimated duration of transient tire rubber temperature behavior may comprise estimating an initial tire rubber temperature at the start of the planned upcoming driving event, and based on the estimated initial tire rubber temperature, ambient temperature and the predicted driving conditions for the vehicle, determining an estimated duration until the tire has reached a temperature equal to or above a predetermined temperature threshold.
[0061] Estimating an initial tire rubber temperature at the start of transient tire rubber temperature behavior may be made based on the conditions to which the tire has been subjected before the start of transient tire rubber temperature behavior. For example, if the vehicle has been at standstill for an extended period of time, the tire rubber temperature may be estimated to correspond to the ambient temperature. However, if the vehicle has had only a short driving stop, the tire rubber temperature may not have reached the ambient temperature and the initial temperature may therefore be estimated based on previous driving conditions and the possible cooling of the tire rubber temperature that may have occurred during the short stop. In case the transient tire rubber temperature behavior is initiated by for example a change in speed during driving, the initial tire rubber temperature at the start of the transient tire rubber temperature may be estimated based on driving conditions of the vehicle shortly before the initiation of the transient tire rubber temperature behavior.
[0062] Moreover, the method may further comprise identifying one or more portions of the planned driving event during which a transient tire rubber temperature behavior of the vehicle may occur. Said portions may for example be separated from each other by planned stops of the vehicle during the driving event, a planned change in vehicle speed (for example from 50 km/h to 80 km/h) or the like. In the method comprises identifying one or more portions of the planned driving event during which a transient tire rubber temperature behavior of the vehicle may occur, the steps of determining an estimated duration of transient tire rubber temperature behavior of the vehicle for the planned upcoming driving event based on predicted driving conditions of the vehicle for the planned upcoming driving event and of determining an average rolling resistance coefficient during the transient tire rubber temperature behavior may be performed for each of said one or more identified portions of the planned driving event. The step of estimating distance to empty may then be performed in consideration of the estimated duration of transient tire rubber temperature and the determined averaged rolling resistance coefficient during the transient tire rubber temperature behavior for each of said one or more identified portions of the planned driving event.
[0063] The step of determining an estimated duration of transient tire rubber temperature behavior comprises determining the estimated duration of transient tire rubber temperature based on stored reference data, such as a look-up table. Such reference data may be determined through experimental tests, for example test as will be described below. Here, it should be noted that such reference data have not previously been available as, for example, transient tire rubber temperature during realistic driving conditions has not been investigated. However, such reference data may be determined by repeating the tests described below at various conditions, such as different vehicle speeds and ambient temperatures.
[0064] The predetermined transient rolling resistance coefficient model may, in addition to ambient temperature further take into account an estimated tire rubber temperature at the initiation of the transient tire rubber temperature behavior. Alternatively or additionally, the predetermined transient rolling resistance coefficient model may further take into account one or more parameters that may cause a cooling or warming effect of the tire during driving. Examples of such parameters include rain, wet road conditions, humidity and/or braking.
[0065] The performance of the herein described method for estimating distance to empty for a vehicle may be governed by programmed instructions. These programmed instructions typically take the form of a computer program which, when executed in or by a control device, cause the control device to effect desired forms of control action. Such instructions may typically be stored on a computer-readable medium.
[0066] The present disclosure further relates to a control device configured to estimate distance to empty for a vehicle in accordance with the method described above. The control device may be configured to perform any one of the steps of the method for estimating distance to empty for a vehicle as described herein.
[0067] More specifically, in accordance with the present disclosure a control device configured to estimate distance to empty for a vehicle is provided. The control device is configured to determine an estimated duration of transient tire rubber temperature behavior of the vehicle for a planned upcoming driving event based on predicted driving conditions of the vehicle for the planned upcoming driving event. The control device is further configured to determine an average rolling resistance coefficient during the transient tire rubber temperature behavior based on the determined estimated duration of transient tire rubber temperature behavior and a predetermined transient rolling resistance coefficient model according to which a transient rolling resistance coefficient is calculated as a function of ambient temperature. Moreover, the control device is configured to estimate the distance to empty based on available driving energy for the vehicle and in consideration of the estimated duration of transient tire rubber temperature and the determined averaged rolling resistance coefficient during the transient tire rubber temperature behavior.
[0068] The control device may further be configured to determine available driving energy for the vehicle, or communicate with another control system, for example a battery management system, for the purpose of obtaining information regarding available driving energy for the vehicle.
[0069] Moreover, the control device may be configured to communicate with one or more other controllers and/or sensors of the vehicle or associated therewith for the purpose of obtaining data for the purpose of performing the herein described method. Alternatively, or additionally, the control device may be configured to determine data to be used for the purpose of performing the herein described method.
[0070] The control device may comprise one or more control units. In case of the control device comprising a plurality of control units, each control unit may be configured to control a certain function or a certain function may be divided between more than one control units.
[0071] The control device may be a control device arranged onboard the vehicle, or a control device arranged remote from the vehicle. If arranged remote from the vehicle, the control device may be configured to communicate with one or more vehicle controllers arranged onboard the vehicle, for example in order to present information to a driver of the vehicle or to control the vehicle. Alternatively, parts of the control device may, if desired, be arranged remote from the vehicle. For example, one or more control units of the control device may be arranged at a remote control center and configured to communicate with one or more control units of the control device arranged on board the vehicle.
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[0073] The vehicle 1 may further comprise a control device 100 configured to estimate distance to empty. The control device 100 may be configured to communicate with a remote control center, control devices of other vehicles, and/or control units of the infrastructure, via any previously known communication system therefore, for the purpose of exchanging various forms of data. Examples of such data may comprise data for positioning of the vehicle and/or map data (including topographic data), data regarding speed limits or other traffic data (such as potential queuing or the like), and/or meteorological data.
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[0076] The device 500 comprises a non-volatile memory 520, a data processing unit 510 and a read/write memory 550. The non-volatile memory 520 has a first memory element 530 in which a computer program, e.g. an operating system, is stored for controlling the function of the device 500. The device 500 further comprises a bus controller, a serial communication port, I/O means, an A/D converter, a time and date input and transfer unit, an event counter and an interruption controller (not depicted). The non-volatile memory 520 has also a second memory element 540.
[0077] There is provided a computer program P that comprises instructions for estimating distance to empty for a vehicle. The computer program comprises instructions for determining an estimated duration of transient tire rubber temperature behavior of the vehicle for a planned upcoming driving event based on predicted driving conditions of the vehicle for the planned upcoming driving event. The computer program further comprises instructions for determining an average rolling resistance coefficient during the transient tire rubber temperature behavior based on the determined estimated duration of transient tire rubber temperature behavior and a predetermined transient rolling resistance coefficient model according to which a transient rolling resistance coefficient is calculated as a function of ambient temperature. The computer program further comprises instructions for estimating the distance to empty based on available driving energy for the vehicle and in consideration of the estimated duration of transient tire rubber temperature behavior and the determined averaged rolling resistance coefficient during the transient tire rubber temperature behavior.
[0078] The program P may be stored in an executable form or in a compressed form in a memory 560 and/or in a read/write memory 550.
[0079] The data processing unit 510 may perform one or more functions, i.e. the data processing unit 510 may effect a certain part of the program P stored in the memory 560 or a certain part of the program P stored in the read/write memory 550.
[0080] The data processing device 510 can communicate with a data port 599 via a data bus 515. The non-volatile memory 520 is intended for communication with the data processing unit 510 via a data bus 512. The separate memory 560 is intended to communicate with the data processing unit 510 via a data bus 511. The read/write memory 550 is adapted to communicate with the data processing unit 510 via a data bus 514. The communication between the constituent components may be implemented by a communication link. A communication link may be a physical connection such as an optoelectronic communication line, or a non-physical connection such as a wireless connection, e.g. a radio link or microwave link.
[0081] When data are received on the data port 599, they may be stored temporarily in the second memory element 540. When input data received have been temporarily stored, the data processing unit 510 is prepared to effect code execution as described above.
[0082] Parts of the methods herein described may be affected by the device 500 by means of the data processing unit 510 which runs the program stored in the memory 560 or the read/write memory 550. When the device 500 runs the program, methods herein described are executed.
[0083] In the following, rolling resistance tests will be described for the purpose of demonstrating the temperature effect on rolling resistance for a heavy vehicle, here in the form of a truck. The rolling resistance tests were conducted at Scania's climate wind tunnel where the ambient temperature can be altered. The measurement drum has a diameter of 2.5 m, which is 0.5 m larger than the recommended diameter in the ISO 28580:2009 standard. The usage of the larger drum than according to the standard has the advantage of causing less warming up of the tires and better mimics a flat road. If the drum diameter is too small, the tire rubber temperature becomes too high, and the measurement results might become less relevant. Approximation equations to convert drum measurements to flat road results are commonly known. However, in the present disclosure, the measurements given are direct drum tests where no conversion equations were used.
[0084] The wind and drum speed were set to 80 km/h and the tests were conducted at four different ambient temperatures, namely +25 C., +5 C., 15 C., and 30 C. To make it relevant to measure the tire in such a large temperature range, the chosen tire has a Mud+Snow (M+S) and Three Peak Mountain Snow Flake (3PMSF) marking for winter usage. Dual tires were used on the measured axle. The measured tires had a 5.1 kg/ton labelled rolling resistance value (class C rolling resistance (EU, 2009)).
[0085] Before the tests, the tires were preconditioned by driving them 1500 km using 10 500 kg axle load and 8.5 bar inflation pressure. The reason for said preconditioning was that the measurements would show the actual rolling resistance instead of evaluating the reduction of rolling resistance because of strain-softening in new tires. To measure the tire rubber temperature, the tires were equipped with K-type thermocouples. These K-type thermocouples were glued into drilled holes located at the tire shoulder and near the apex, respectively. In order to ensure that the tires had a substantially homogenous and known temperature at the start of the tests, the tires were kept in the measurement temperature (i.e. the different ambient temperatures) for at least 12 hours before starting the tests.
[0086] To separate tire rolling resistance from the gearbox and differential losses, the drive shafts were removed during the tests. Moreover, before the start of every test, the truck was lifted with an overhead crane and the drum was driven for 30 minutes (at 80 km/h) to warm up the drum bearings and stabilize the force measurement. The last averaged value of the drum rolling loss was subtracted afterwards from the rolling resistance measurements to remove most of the parasitic losses from the drum bearings. After this, the drive axle was lowered on the drum so that the tires were barely touching the drum and driven for 15 minutes. This step was done to warm up the wheel bearings. Finally, the tire pressure was adjusted to 8.5 bar, the axle was lowered on the drums and 10.2 tons axle load was applied on the drive axle. These steps were repeated in all of the measurement temperatures. This means that the measured rolling resistance includes the losses from the wheel bearings and the aerodynamic resistance of the tires. The effects of these are however estimated to be considerably lower than the rolling resistance caused by the viscoelastic effects.
[0087] The change of rolling resistance in wet driving conditions was measured by spraying water on the tires. During the rain/wet tests, 0.2 I/s water was sprayed to the left tires at 80 km/h vehicle speed. Here, the hydrodynamic effects (i.e. pumping of a water layer away from the contact patch) are considered to be close to zero because of the relatively low amount of water spraying and the usage of the outer drum measurements where the water layer build-up is less likely than if using flat surface measurements.
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[0090] The temperature difference between the stabilized tire shoulder temperature (T.sub.stabilised shoulder temp) and ambient temperature (T.sub.amb) has a linear relationship with ambient temperature, as shown in
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[0092] Based on the results, it has been found that it is possible to approximate the rolling resistance C.sub.rr as a function of tire rubber temperature T.sub.tire-cir at a circumferential portion of the tire (such as the tire shoulder temperature according to the measurements) using a cubic function according to Equation 1.
where k.sub.1, k.sub.2, k.sub.3 and k.sub.4 each represents coefficients. Although the coefficients would vary, Equation 1 is believed to be applicable to all pneumatic tires, or at least pneumatic tires with filler reinforced rubber. For the specific results shown in
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[0094] According to one alternative, the transient part of the rolling resistance could be presented as an average rolling resistance over a certain drive time at different temperatures, which could be a more meaningful value to compare in range calculations without actually modelling the transient rolling resistance at every instance. To get a more representative value of the rolling resistance for a given drive event, an averaged rolling resistance over a certain drive time, C.sub.rr_AVG (t), is proposed according to Equation 2, where t.sub.drive_time is the duration of the drive event.
[0095] An averaged rolling resistance plot gives an insight into the real-life rolling resistance at different drive times.
[0096]
[0097] Furthermore, to illustrate the importance of considering variation of rolling resistance in range estimations, simulations were conducted comparing the range of a hypothetical long haulage battery electric truck (BET) driving at a constant velocity of 80 km/h at different ambient temperatures (T.sub.amb). The following values are chosen for the range calculation: the battery size (W.sub.bat) is 600 kWh, the state of charge window (d.sub.SOC) is 80% (useable battery capacity), battery and the total powertrain efficiency (.sub.pt) is 0.94, the aerodynamic drag coefficient (C.sub.d) is 0.5 and the cross-sectional area of the vehicle front (A) is 10 m.sup.2. For simplification, it is assumed that the vehicle has the same tires at every axle with the same rolling resistance coefficient. Furthermore, a vehicle weight (m.sub.truck) of 40 tons is used in the simulations. The average rolling resistance after driving 155 min (C.sub.rr_AVG) (determined according to Equation 2 above) used in the simulations was 5.9 kg/ton at +25 C., 6.6 kg/ton at +5 C., 8.3 kg/ton at 15 C., and 9.3 kg/ton at 30 C. The force opposing the vehicle motion is calculated according to Equation 3.
where average rolling resistance C.sub.rr_AVG is a function of ambient temperature T.sub.amb, the density of air Pair is a function of both ambient temperature T.sub.amb and relative air humidity , g is the gravitational acceleration and V is the vehicle velocity. For simplicity, it here is assumed that the inclination of the road a and internal and accessory losses P.sub.int are zero. The vehicle is driving in a long haulage application, which is why acceleration losses can be assumed to be near zero also. Both air density and rolling resistance are varied respective temperatures. Dry air density is calculated according to Equation 4, where p represents pressure and R.sub.specific is the mass-specific gas constant.
Calculations and coefficients for the humid air are done using the method shown in Davis, R. S. (1992) Equation for the determination of the density of moist air (1981/91), Metrologia, 29, pp. 67-70, doi: 10.1088/0026-1394/29/1/008.
[0098] The needed propulsion power P.sub.r for the vehicle is calculated according to Equation 5 and the resulting range S.sub.range is calculated according to Equation 6.
[0099]
[0100] Furthermore, it can be clearly seen that the range drops significantly with decreasing temperature. At a very cold temperature, 30 C., the range has dropped approximately 29% from the range at +25 C. ambient temperature only because of the rolling resistance. When both rolling resistance and aerodynamic resistance is varied, the decrease in range is 34%.
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[0102]
[0103] As can be seen from
[0104] For the purpose of clarifying the various portions of a tire as discussed herein,