Carton With Locking Features
20250304313 ยท 2025-10-02
Inventors
Cpc classification
B65D2215/02
PERFORMING OPERATIONS; TRANSPORTING
B65D5/10
PERFORMING OPERATIONS; TRANSPORTING
B65D5/6608
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D5/10
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A carton for holding one or more products. The carton can comprise a plurality of panels extending at least partially around an interior of the carton. Further, the carton can comprise a closure for at least partially closing an end of the carton. The closure can comprise locking features and opening features, the locking features being configured to at least partially retain the closure in a closed position when the locking features are in a locked configuration and the opening features being for selectively opening the closure. The opening features can comprise a pull tab and a push tab configured to at least partially open the closure when actuated.
Claims
1. A carton for holding one or more products, the carton comprising: a plurality of panels extending at least partially around an interior of the carton; a closure for at least partially closing an end of the carton, the closure comprising locking features and opening features, the locking features being configured to at least partially retain the closure in a closed position when the locking features are in a locked configuration and the opening features being for selectively opening the closure, wherein the opening features comprise a pull tab and a push tab configured to at least partially open the closure when actuated.
2. The carton of claim 1, wherein the locking features comprise a retention shoulder extending in the interior of the carton, the closure comprises a locking panel extending in the interior of the carton when the closure is in the closed position, and at least a portion of the locking panel engages under the retention shoulder to at least partially retain the closure in the closed position when the locking features are in the locked configuration.
3. The carton of claim 2, further comprising a side top end structure foldably connected to a side panel of the plurality of panels, wherein the side top end structure extends at least partially in the interior of the carton when the closure is in the closed position, and the side top end structure comprises at least a proximal panel extending from the side panel and an end attachment flap at least partially secured to the side panel, wherein the retention shoulder extends from the proximal panel.
4. The carton of claim 3, wherein the locking panel comprises a locking edge that engages the retention shoulder when the locking features are in the locked configuration, the locking edge is spaced inwardly from a back panel of the plurality of panels, and wherein the pull tab extends from the locking panel and the push tab is located in the back panel for engaging the locking panel opposite to the locking edge.
5. The carton of claim 2, wherein the locking panel comprises a locking edge that engages the retention shoulder when the locking features are in the locked configuration, the locking edge is spaced inwardly from a back panel of the plurality of panels, wherein the pull tab extends from the locking panel past the shoulder, and the push tab is foldably connected to the back panel along a fold line so that the push tab engages the locking panel and pushes the locking panel upwardly when the push tab is pressed into the interior of the carton, pivoting along the fold line.
6. The carton of claim 5, wherein the pull tab is configured to be actuated to move the locking panel out of alignment with the shoulder so that at least the locking panel moves upwardly past the shoulder when the push tab pushes the locking panel.
7. The carton of claim 2, wherein the closure comprises an end panel and a closure panel foldably connected to the end panel, the end panel at least partially closes the end of the carton and the closure panel extends into the interior of the carton from the end panel when the closure is in the closed position, wherein the locking panel is foldably connected to the closure panel opposite to the end panel and the locking panel extends at least partially toward the end panel from the closure panel.
8. The carton of claim 7, wherein the pull tab extends from the locking panel and at least partially through a slot defined in at least the end panel.
9. The carton of claim 7, wherein the retention shoulder extends from a proximal panel foldably connected to a side panel of the plurality of panels, and the end panel at least partially overlaps the proximal panel when the closure is in the closed position.
10. The carton of claim 1, further comprising a side top end structure foldably connected to a side panel of the plurality of panels, wherein the side top end structure comprises at least a proximal panel extending from the side panel, an intermediate panel extending downwardly from the proximal panel opposite to the side panel, a distal panel extending from the intermediate panel toward the side panel, and an end attachment flap in an at least partially overlapping relationship with the side panel, wherein the locking features comprise a retention shoulder extending from the proximal panel.
11. The carton of claim 10, wherein the closure comprises an end panel and a locking panel, the end panel at least partially closes the end of the carton and at least a portion of the locking panel engages the retention shoulder in the interior of the carton to at least partially retain the closure in the closed position when the locking features are in the locked configuration, and wherein the end panel at least partially overlaps the proximal panel.
12. The carton of claim 1, further comprising a first side top end structure foldably connected to a first side panel of the plurality of panels and a second side top end structure foldably connected to a second side panel of the plurality of panels, and wherein the locking features comprise a first retention shoulder and a second retention shoulder extending from the respective first side top end structure and second side top end structure toward a back panel extending from the first side panel to the second side panel.
13. The carton of claim 1, wherein the end is a top end and the closure is a top closure, wherein the carton further comprises a bottom end and a bottom closure for at least partially closing the bottom end of the carton, and wherein the bottom closure comprises bottom locking features configured to at least partially retain the bottom closure in a closed position.
14. The carton of claim 13, wherein the bottom locking features comprise a bottom locking flap of the bottom closure and a retention flap foldably connected to a back panel of the plurality of panels, wherein the bottom locking flap and the retention flap are at least partially aligned so that the retention flap restricts movement of the bottom locking flap in at least one direction when the bottom locking features are in a locked configuration.
15. The carton of claim 14, wherein a partition panel extends along at least a portion of the back panel, and wherein the retention flap and the bottom locking flap extend at least partially in a gap between the partition panel and the back panel when the bottom locking features are in the locked configuration.
16. The carton of claim 15, wherein the bottom closure comprises a bottom end panel foldably connected to a front panel of the plurality of panels and a bottom closure panel foldably connected to the bottom end panel, wherein the bottom locking flap is foldably connected to the bottom closure panel opposite to the bottom end flap, and the bottom closure panel is at least partially disposed in the gap between the partition panel and the back panel in an at least partially overlapping relationship with the bottom locking flap when the bottom closure is in the closed position.
17. The carton of claim 13, wherein the bottom closure is recessed with respect to a bottom edge of the carton.
18. A blank for forming a carton for holding one or more products, the blank comprising: a plurality of panels for extending at least partially around an interior of the carton; a closure for at least partially closing an end of the carton formed from the blank, the closure comprising locking features and opening features, the locking features being configured to at least partially retain the closure in a closed position when the locking features are in a locked configuration and when the carton is formed from the blank, and the opening features being for selectively opening the closure when the carton is formed from the blank, wherein the opening features comprise a pull tab and a push tab configured to be actuated to at least partially open the closure when the carton is formed from the blank.
19. The blank of claim 18, wherein the locking features comprise a retention shoulder for extending in the interior of the carton formed from the blank, the closure comprises a locking panel, and, when the carton is formed from the blank, at least a portion of the locking panel is for engaging under the retention shoulder to at least partially retain the closure in the closed position when the locking features are in the locked configuration.
20. The blank of claim 19, further comprising a side top end structure foldably connected to a side panel of the plurality of panels, wherein the side top end structure comprises at least a proximal panel extending from the side panel and an end attachment flap at least partially secured to the side panel, wherein the retention shoulder extends from the proximal panel.
21. The blank of claim 19, wherein the locking panel comprises a locking edge that is for being spaced inwardly from a back panel of the plurality of panels when the carton is formed from the blank, wherein the pull tab extends from the locking edge of the locking panel, and the push tab extends in the back panel at a location for engaging the locking panel when the carton is formed from the blank.
22. The blank of claim 19, wherein the closure comprises an end panel and a closure panel foldably connected to the end panel, the end panel is for at least partially closing the end of the carton formed from the blank, and wherein the locking panel is foldably connected to the closure panel opposite to the end panel.
23. The blank of claim 22, wherein the pull tab extends from the locking panel, and the pull tab is configured for being at least partially received through a slot defined in at least the end panel when the carton is formed from the blank.
24. The blank of claim 22, wherein the retention shoulder extends from a proximal panel foldably connected to a side panel of the plurality of panels, and the end panel at least partially overlaps the proximal panel when the closure is in the closed position when the carton is formed from the blank.
25. The blank of claim 18, further comprising a side top end structure foldably connected to a side panel of the plurality of panels, wherein the side top end structure comprises at least a proximal panel foldably connected to the side panel along a first fold line, an intermediate panel foldably connected to the proximal panel along a second fold line opposite to the side panel, a distal panel foldably connected to the intermediate panel along a third fold line, and an end attachment flap foldably connected to the distal panel along a fourth fold line, and wherein the locking features comprise a retention shoulder extending from the proximal panel.
26. The blank of claim 18, further comprising a first side top end structure foldably connected to a first side panel of the plurality of panels and a second side top end structure foldably connected to a second side panel of the plurality of panels, and wherein the locking features comprise a first retention shoulder and a second retention shoulder extending from the respective first side top end structure and second side top end structure.
27. The blank of claim 18, wherein the closure is a top closure for at least partially closing a top end of the carton formed from the blank, wherein the blank further comprises a bottom closure for at least partially closing a bottom end of the carton formed from the blank, and wherein the bottom closure comprises bottom locking features configured to at least partially retain the bottom closure in a closed position when the carton is formed from the blank.
28. The blank of claim 27, wherein the bottom locking features comprise a bottom locking flap of the bottom closure and a retention flap foldably connected to a back panel of the plurality of panels, wherein the bottom locking flap and the retention flap are for being at least partially engaged with one another to at least partially retain the bottom closure in the closed position when the carton is formed from the blank.
29. The blank of claim 28, wherein a partition panel is foldably connected to the back panel, the partition panel is for being in an at least partially overlapping relationship with the back panel when the carton is formed from the blank, and wherein the retention flap and the bottom locking flap are for extending at least partially in a gap between the partition panel and the back panel when the carton is formed from the blank.
30. The blank of claim 29, wherein the bottom closure comprises a bottom end panel foldably connected to a front panel of the plurality of panels and a bottom closure panel foldably connected to the bottom end panel, wherein the bottom locking flap is foldably connected to the bottom closure panel opposite to the bottom end flap.
31. A method of forming a carton for holding one or more products, the method comprising: obtaining a blank comprising a plurality of panels and a closure, wherein the closure comprises locking features and opening features; forming a carton by positioning the panels of the plurality of panels to extend at least partially around an interior of the carton; wherein the locking features are configured to at least partially retain the closure in a closed position when the locking features are in a locked configuration and the opening features are for selectively opening the closure; wherein the opening features comprise a pull tab and a push tab configured to be actuated to at least partially open the closure when the carton is formed from the blank.
32. The method of claim 31, wherein the locking features comprise a retention shoulder and the closure comprises a locking panel, the method further comprises at least partially closing the end, wherein the closing the end comprises positioning the retention shoulder and the locking panel to extend in the interior of the carton so that at least a portion of the locking panel engages under the retention shoulder to at least partially retain the closure in the closed position when the locking features are in the locked configuration.
33. The method of claim 32, wherein the blank further comprises a side top end structure foldably connected to a side panel of the plurality of panels, wherein the closing the end comprises positioning the side top end structure to extend at least partially in the interior of the carton.
34. The method of claim 33, wherein the side top end structure comprises at least a proximal panel and an end attachment flap, wherein the retention shoulder extends from the proximal panel, and wherein the forming the carton comprises folding the side top end structure and securing the end attachment flap to the side panel.
35. The method of claim 32, wherein the closure comprises an end panel and a closure panel foldably connected to the end panel, wherein the closing the end comprises positioning the end panel to at least partially close the end of the carton and positioning the closure panel to extend into the interior of the carton from the end panel.
36. The method of claim 35, wherein the locking panel is foldably connected to the closure panel opposite to the end panel and the pull tab extends from the locking panel, wherein the forming the carton comprises folding the locking panel with respect to the closure panel so that the locking panel extends at least partially toward the end panel from the closure panel and positioning the pull tab to extend at least partially through a slot defined in at least the end panel.
37. A carton for holding one or more products, the carton comprising: a plurality of panels extending at least partially around an interior of the carton; a closure for at least partially closing an end of the carton, the closure comprising locking features configured to at least partially retain the closure in a closed position, wherein the locking features are at least partially protected from being accessed when the closure is in the closed position for resisting opening of the closure.
38. The carton of claim 37, wherein the locking features comprise a locking flap of the closure and a retention flap foldably connected to a back panel of the plurality of panels, wherein the locking flap and the retention flap are at least partially aligned so that the retention flap restricts movement of the locking flap in at least one direction when the locking features are in a locked configuration.
39. The carton of claim 38, wherein a partition panel extends along at least a portion of the back panel, and wherein the retention flap and the locking flap extend at least partially in a gap between the partition panel and the back panel when the locking features are in the locked configuration.
40. The carton of claim 39, wherein the closure comprises an end panel foldably connected to a front panel of the plurality of panels and a closure panel foldably connected to the end panel, wherein the locking flap is foldably connected to the closure panel opposite to the end flap, and the closure panel is at least partially disposed in the gap between the partition panel and the back panel in an at least partially overlapping relationship with the locking flap when the closure is in the closed position.
41. The carton of claim 37, wherein the end is a bottom end of the carton, and the closure is recessed with respect to a bottom edge of the carton.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0024] Corresponding parts may be designated by corresponding reference numbers throughout the drawings.
DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
[0025] The present disclosure generally relates to constructs, boxes, cartons, carriers, trays, or the like, and packages for holding one or more products or articles such as those that should be kept out of the hands of children (e.g., for safety reasons). The product or products can be cleaning products such as dishwashing agents, household cleaners, soaps, and the like; medicines; cosmetics; candles; tobacco; objects that may pose a choking hazard; one or more glass containers; any other suitable product or material; or combinations thereof.
[0026] Constructs according to the present disclosure can accommodate product or articles of any shape. In this specification, the terms inner, interior, outer, exterior, lower, bottom, upper, and top indicate orientations determined in relation to fully erected and upright constructs and cartons. As described herein, constructs can be formed from blanks by being glued with multiple panels, portions, tabs, flaps, folds, cuts, and/or other aspects, which may be designated herein in terms relative to one another, e.g., first, second, third, etc., in sequential or nonsequential reference, without departing from the disclosure.
[0027]
[0028] As shown in
[0029] As shown in
[0030] In the illustrated embodiments, the top closure features 138 can include top locking features for at least partially retaining the top closure 111 formed from the top closure features 138 in a closed configuration (
[0031] In the illustrated embodiments, the top closure features 138 can include unlocking/opening features, including a pull tab 175 extending from a distal edge of the top locking panel 165 in an opening 176 in the distal spacer flap 169. In embodiments, the lateral fold line 170 can be interrupted by the pull tab 175 and/or the opening 176. As shown in
[0032] As shown in
[0033] As shown in
[0034] According to exemplary methods of construction, the carton 105 may be erected by folding and gluing or otherwise securing the blank 103 as shown in
[0035] As shown in
[0036] As shown in
[0037] As shown in
[0038] As described, the bottom closure 113 can be folded towards the interior 251 of the carton 105 and the bottom locking flap 195 can slide past the retention flap 199 until the bottom locking flap 195 and the retention flap 199 become engaged (e.g., locked). For example, the spring back of the blank material can bias the bottom locking flap 195 outwardly so that the bottom locking flap 195 folds outwardly against the interior surface of the back panel 131 when the bottom locking flap 195 moves past the retention flap 199. Accordingly, the bottom locking edge 198 of the bottom locking flap 195 can engage the retention edge 202 of the retention flap 199 so that the bottom locking edge 198 and the retention edge 202 are at least partially aligned. For example, the bottom locking edge 198 can engage and/or contact the retention edge 202 so that the retention flap 199 blocks the bottom locking flap 195 and prevents the bottom locking flap 195 and the remainder of the bottom closure 113 from moving outwardly (e.g., opening) if a force is applied to the bottom end panel 141 that may otherwise fold the bottom closure 113 outwardly from the interior of the carton 105 (e.g., if one attempts to pull the bottom closure 113 open).
[0039] The closed and locked bottom end 109 is shown in
[0040] In the illustrated embodiments, the top end 107 can be closed and locked as shown in
[0041] As shown in
[0042] The closed and locked top closure 111 is shown in
[0043] As shown in
[0044] In the illustrated embodiments, the top closure 111 can be reclosed as shown in
[0045] In embodiments, the top side end structures 143, 151 can help protect the one or more products (e.g., a glass jar or other suitable articles) in the interior of the carton 105 as well as at least partially form an integrated locking mechanism along with a tuck-in flap (e.g., formed by the top locking panel 165 and the top closure panel 161). In embodiments the spring back forces of the blank material can facilitate locking of the top closure 111. As described above, a two-step process can be used to open the top end 107 of the carton 105 by pulling on the pull tab 175 and pushing on the push tab 179. In the illustrated embodiments, the bottom end 109 also can include a locking feature, which is difficult or impossible to be opened once closed and locked due to a lack of access areas, for example. In embodiments, this configuration of the blank 103 and the carton 105 can allow the carton 105 to be erected (e.g., from the pre-glued, open-ended sleeve configuration of
[0046] Any of the features of the various embodiments of the disclosure can be combined with, replaced by, or otherwise configured with other features of other embodiments of the disclosure without departing from the scope of this disclosure. Further, the panels, flaps, and/or other features shown and described in conjunction with the blanks, the cartons, and/or the packages of the above embodiments are included by way of example. The closure features and/or other features of the disclosure can alternatively be associated with any suitable carton or blank having any panel and flap configuration.
[0047] The cartons according to the present disclosure can be, for example, formed from blanks of coated paperboard and similar materials. For example, the interior and/or exterior sides of the blanks can be coated with a clay coating. The clay coating may then be printed over with product, advertising, price coding, and other information or images. The blanks may then be coated with a varnish to protect any information printed on the blank. The blanks may also be coated with, for example, a moisture barrier layer, on either or both sides of the blank. In accordance with the above-described embodiments, the blanks may be constructed of paperboard of a caliper such that it is heavier and more rigid than ordinary paper. The blanks can also be constructed of other materials, such as cardboard, hard paper, or any other material having properties suitable for enabling the carton to function at least generally as described herein. The blanks can also be laminated or coated with one or more sheet-like materials at selected panels or panel sections.
[0048] In accordance with the above-described embodiments of the present disclosure, a fold line can be any substantially linear, although not necessarily straight, form of weakening that facilitates folding therealong. More specifically, but not for the purpose of narrowing the scope of the present disclosure, fold lines include: a score line, such as lines formed with a blunt scoring knife, or the like, which creates a crushed portion in the material along the desired line of weakness; a cut that extends partially into a material along the desired line of weakness, and/or a series of cuts that extend partially into and/or completely through the material along the desired line of weakness; and various combinations of these features.
[0049] As an example, a tear line can include: a slit that extends partially into the material along the desired line of weakness, and/or a series of spaced apart slits that extend partially into and/or completely through the material along the desired line of weakness, or various combinations of these features. As a more specific example, one type of tear line is in the form of a series of spaced apart slits that extend completely through the material, with adjacent slits being spaced apart slightly so that a nick (e.g., a small somewhat bridging-like piece of the material) is defined between the adjacent slits for typically temporarily connecting the material across the tear line. The nicks are broken during tearing along the tear line. The nicks typically are a relatively small percentage of the tear line, and alternatively the nicks can be omitted from or torn in a tear line such that the tear line is a continuous cut line. That is, it is within the scope of the present disclosure for each of the tear lines to be replaced with a continuous slit, or the like. For example, a cut line can be a continuous slit or could be wider than a slit without departing from the present disclosure.
[0050] The above embodiments may be described as having one or more panels, flaps, or features, adhered together by glue during erection of the carton embodiments. The term glue is intended to encompass all manner of adhesives commonly used to secure carton panels in place.
[0051] The foregoing description of the disclosure illustrates and describes various embodiments. As various changes could be made in the above construction without departing from the scope of the disclosure, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense. Furthermore, the scope of the present disclosure covers various modifications, combinations, alterations, etc., of the above-described embodiments that are within the scope of the claims. Additionally, the disclosure shows and describes only selected embodiments of the disclosure, but the disclosure is capable of use in various other combinations, modifications, and environments and is capable of changes or modifications within the scope of the inventive concept as expressed herein, commensurate with the above teachings, and/or within the skill or knowledge of the relevant art. Furthermore, certain features and characteristics of each embodiment may be selectively interchanged and applied to other illustrated and non-illustrated embodiments of the disclosure.