METHOD FOR FLUIDICALLY CONNECTING FUNCTIONAL MODULES THAT ARE TEMPERATURE-CONTROLLED BY MEANS OF A FLUID, CORRESPONDINGLY TEMPERATURE-CONTROLLED FUNCTIONAL MODULES, AND ASSOCIATED CONNECTION DEVICE
20230111428 · 2023-04-13
Assignee
Inventors
- David EHRENBERGER (Königsbach-Stein, DE)
- Maximilian Ritter (Höfen an der Enz, DE)
- Jörg LUDWIG (Pfrozheim, DE)
- Alexander LEIPPI (Pforzheim, DE)
Cpc classification
H01M10/6556
ELECTRICITY
H01M10/6568
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16L37/098
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A method for fluidically connecting functional modules that are temperature-controlled by a fluid, preferably battery modules, including a) providing the functional modules with at least one line port for directing the fluid in and/or out, at least two functional modules being arranged at a mutual spacing so the line ports are substantially exactly opposite each other and aligned along a first axis and open into a region between the modules, c) incorporating a preassembled connection assembly in the region, the connection assembly having fluid line(s) for feeding and/or discharging the fluid, and at least two fluidic connector pieces which branch off from the fluid line(s) such that the connector pieces are aligned with the line ports along the first axis, and d) modifying a spacing between the connector pieces and/or a length thereof along the first axis such that the connector pieces each fluidically contact one of the line ports.
Claims
1. A method for fluidically connecting functional modules (1) that are temperature-controlled by a fluid, said method comprising the following steps: a) providing the functional modules (1), said functional modules (1) each having at least one line port (2) for directing the fluid at least one of in or out; b) disposing at least two of the functional modules (1) at a mutual spacing such that the respective line ports (2) are disposed so as to be substantially exactly opposite each other and aligned along a first axis (Y) and open into a region (11) between the functional modules (1); c) incorporating an at least partially flexible, preassembled connection assembly (3) in the region (11) between the at least two of the functional modules (1), said connection assembly (3) having at least one fluid line (4, 5) for at least one of feeding or discharging the fluid, and at least two fluidic connector pieces (7) which branch off from the fluid line (4, 5) or each branch off from one of the fluid lines (4, 5) such that the connector pieces (7) are in each case aligned with one of the line ports (2) along the first axis (Y); and d) modifying at least one of a spacing between the connector pieces (7) or a length of the connector pieces (7) along the first axis (Y) such that the connector pieces (7) each fluidically contact one of the line ports (2).
2. The method as claimed in claim 1, wherein the connection assembly (3) is incorporated in the region (11) along a second axis (Z) that is transverse to the first axis (Y).
3. The method as claimed in claim 1, wherein for modifying the at least one of the spacing or the length in step d) there is a spacing modification installation which is activated from outside the region, the activation including a translatory movement along a second axis (Z) that is transverse to the first axis (Y), or a rotating movement about the second axis (Z).
4. The method as claimed in claim 3, wherein in step d) the spacing between the connector pieces (7) is modified by d1) rotating a cam-shaped element (9) disposed between the connector pieces (7) about the second axis (Z) between the connector pieces (7); or d2) inserting a wedge-shaped element (23) along the second axis (Z) between the connector pieces (7); or d3) activating a spacing-modifying gear assembly.
5. The method as claimed in claim 3, wherein in step d) the length of the connector pieces (7) is modified by d4) inserting a length-modifying wedge-shaped element (23) along the second axis (Z) into the region (11) between the functional modules (1); or d5) activating a length-modifying gear assembly; or d6) prior to step c) first compressing the connector pieces (7), and in step d) allowing the connector pieces (7) to relax again.
6. The method as claimed in claim 1, wherein in step d) the length of the connector pieces (7) is plastically modified.
7. The method as claimed in claim 5, further comprising: providing a tool (27) for compressing the connector pieces (7) and for incorporating the connection assembly (3), said tool optionally grips the connection assembly (3); compresses the connector pieces (7); positions the connection assembly (3), including a compensation of tolerances by way of flexible line elements in the connection assembly (3); relaxes the connector pieces (7) and additionally plastically forms the connector pieces (7) when contacting the line ports (2); permits the connector pieces (7) to rebound to a state which, except for inherent stresses and stresses remaining as a result of potential friction of sealing elements, is non-stressed; and optionally releases the connection assembly (3).
8. A connection device (3a) for fluidically connecting functional modules (1) that are temperature-controlled by a fluid, said functional modules (1) each having at least one line port (2) for directing the fluid at least one of in or out, the connection device (3a) comprising: a carrier module (6) for mounting at least one fluid line (4, 5) for at least one of feeding or discharging the fluid; at least two fluidic connector pieces (7) which by way of the carrier module (6) are fluidically connectable to the fluid line (4, 5) or to in each case one of the fluid lines (4, 5); and a kinematic installation which is disposed on the carrier module (6) and configured to modify at least one of a spacing between the connector pieces (7) or a length of the connector pieces (7) upon activation of said kinematic installation, so as to fluidically connect the connector pieces (7) to respective ones of the line ports (2).
9. The connection device (3a) as claimed in claim 8, wherein the connector pieces (7) are aligned along a first axis (Y) and the kinematic installation is configured to modify the at least one of the spacing between the connector pieces (7) or the length of the connector pieces (7) along the first axis (Y).
10. The connection device (3a) as claimed in claim 9, wherein the first axis (Y) is oriented substantially transverse to a direction of extent of the one fluid line (4, 5).
11. The connection device (3a) as claimed in claim 8, wherein the connector pieces (7) are configured as flexible metal bellows having a corrugated portion or comprise such metal bellows, with said metal bellows being mechanically pretensioned.
12. The connection device (3a) as claimed in claim 8, wherein the connector pieces (7) comprise a sleeve element (25) which is configured and provided for a fluidic connection to a line port (2) and including an introduction ramp or an introduction radius (25b).
13. The connection device (3a) as claimed in claim 8, wherein the carrier module (6) has two basic parts (6.1, 6.2) which are movably connected to each other and respectively hold or receive one of the connector pieces (7), and a) the kinematic installation comprises a cam-shaped element (9) which is disposed between at least one of the connector pieces (7) or the basic parts (6.1, 6.2), said cam-shaped element (9) being mounted on the carrier module (6) for rotation about a second axis (Z) such that the modification of the spacing between the connector pieces (7) is able to be effected by way of a rotation of the cam-shaped element (9); or b) the kinematic installation comprises a wedge-shaped element (23) which is disposed between at least one of the connector pieces (7) or the basic parts (6.1, 6.2), said wedge-shaped element (23) being mounted on the carrier module (6) for movement along a second axis (Z) such that the modification of the spacing between the connector pieces (7) is able to be effected by way of a movement of the wedge-shaped element (23).
14. The connection device (3a) as claimed in claim 13, wherein the basic parts (6.1, 6.2) each have at least one connector for the at least one fluid line (4, 5), said connector being fluidically connected to the respective connector piece (7).
15. The connection device (3a) as claimed in claim 8, wherein the carrier module (6) has at least two basic parts (6.1, 6.2) which are movably connected to each other and respectively hold or receive one of the connector pieces (7), as well as a branching element (12) which is disposed between at least one of the connector pieces (7) or the basic parts (6.1, 6.2), said branching element (12) fluidically connecting the connector pieces (7) to each other, and the kinematic installation comprises a gear assembly, and the modification of the length of the connector pieces (7) is adapted to be effected by activating said gear assembly such that the basic parts (6.1, 6.2) are diverged.
16. The connection device (3a) as claimed in claim 15, wherein the gear assembly has at least one first gear wheel (13) and at least one rack (14) which engages with the first gear wheel (13), said first gear wheel (13) being rotatable about a second axis (Z) while the rack (14) is oriented so as to be parallel to the connector pieces (7).
17. The connection device (3a) as claimed in claim 16, wherein the gear assembly is activatable while penetrating the branching element (12).
18. The connection device (3a) as claimed in claim 16, wherein the gear assembly additionally has at least one second gear wheel (13′), said second gear wheel (13′) engaging with the first gear wheel (13).
19. The connection device (3a) as claimed in claim 13, wherein the basic parts (6.1, 6.2) are equipped with functional faces for form-fitting reception of further lines or pipes (20), said functional faces being divided into sub-faces on the respective basic parts (6.1, 6.2) to permit the further lines or pipes (20) to be received only by said basic parts (6.1, 6.2) when joined and correctly assembled.
20. The connection device (3a) as claimed in claim 13, wherein the basic parts (6.1, 6.2) include, on external sides thereof that face away from each other, support structures with end-proximal functional faces for at least one of mounting or positioning on the functional modules (1) in a region of the line ports (2).
21. The connection device (3a) as claimed in claim 13, wherein the connector pieces (7) on one ends thereof are connected in a force-fitting or form-fitting manner to the basic parts (6.1, 6.2), and the basic parts (6.1, 6.2) have an assembly of snap-fit hooks (6b) which interact with a form-fit with an end-proximal rim (7a) of one said connector piece (7); or the basic parts (6.1, 6.2) have an introduction structure (6a) into which an end-proximal rim (7a) of one said connector piece (7) is introduced or introducible, said introduction structure (6a) interacting with a form-fit with the end-proximal rim (7a) of said connector piece (7); or the connector pieces (7) each have an end-proximal rim (7a), said rim (7a) being joined in a mating contour (6.1e, 6.2e) on a respective basic part (6.1, 6.2) by an interference fit and tilted in a direction of the joint.
22. The connection device (3a) as claimed in claim 21, wherein the connector pieces (7) on an other end thereof are connected to the branching element (12).
23. A connection assembly (3) comprising at least one connection device (3a) as claimed in claim 8, and at least one said fluid line (4, 5) for at least one of feeding or discharging the fluid, said fluid line (4, 5) being fluidically connected to the connector pieces (7) by way of the carrier module (6).
24. An arrangement of functional modules (1) that are temperature-controlled by a fluid, the arrangement comprising: said functional modules (1) each including at least one line port (2) for directing the fluid at least one of in or out; the connection assembly (3) as claimed in claim 23; at least two of the functional modules (1) being disposed at a mutual spacing such that the respective line ports (2) are disposed so as to be substantially opposite each other and aligned along a first axis (Y) and open into a region (11) between the functional modules (1); and the line ports (2) being fluidically connected to the fluid line (4, 5) by the connection device (3a).
25. The arrangement of functional modules (1) that are temperature-controlled by a fluid as claimed in claim 24, wherein the connection assembly (3) comprises at least two of the fluid lines (4, 5), one for feeding the fluid and one for discharging the fluid, and the functional modules (1) have in each case at least two of said line ports (2) of which one said line port is connected to the fluid line (4) for feeding the fluid, and one said line port is connected to the fluid line (5) for discharging the fluid.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0075] Further properties and advantages of the invention are derived from the description hereunder of exemplary embodiments by means of the drawing in which:
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DETAILED DESCRIPTION
[0090] In all the figures, the same reference signs identify identical or at least functionally equivalent elements.
[0091] Schematically illustrated at the reference sign 1 in
[0092] Furthermore illustrated in
[0093] Functional modules 1 are preferably disposed on both sides of the line assembly 3, this not being illustrated for reasons of clarity in
[0094] The line assembly 3 moreover has two connection devices 3a having in each case one carrier module 6, reference in terms of the description of the latter being made to the detailed enlargement of one of the connection devices 3a contained in
[0095] The connector pieces 7 are in each case disposed in particular in a leg 8 of the T-shaped connection pieces 6.1a, 6.1b; 6.2a, 6.2b, said leg 8 being configured in a (slotted) manner such that said leg 8 can be pushed onto one of the line ports 2. For this purpose, the connection devices 3a have in each case a cam-shaped element 9 with the aid of which the two basic parts 6.1, 6.2 can be diverged in the direction of the Y-axis, or counter to the latter, respectively, when an (automatic) operator activates a drive 10, in particular in the form of a hexagonal screwhead, present on the cam-shaped element 9 by way of a suitable tool. The connector pieces 7 then connect in a fluid-tight manner to the line ports 2, this to be discussed in more detail below. The flexible line portions 4.1a, 4.2a; 5.1a, 5.2a of the fluid lines 4, 5 ensure the required mobility in the Y-direction.
[0096] For assembling, the line assembly 3, preferably in the direction of the negative Z-axis, is incorporated in a region 11 between a plurality of functional modules 1 such that the legs 8, or the connector pieces 7, respectively, are aligned with the line ports 2 in the direction of the Y-axis. The drive 10, or the cam-shaped element 9, respectively, is then activated so as to connect the connector pieces 7 to the line ports 2. A spacing (in the Y-direction) between the connector pieces 7 is in particular modified in the process.
[0097] This results in a method for fluidically connecting functional modules 1 that are temperature-controlled by means of a fluid, in particular battery modules, in which method at least two functional modules 1 (of which only one is shown in
[0098] Shown in
[0099] The fluid lines 4, 5 initially are not branched but at reference sign 12 have so-called branching elements of which two connector pieces 7 branch off in each case in the direction of the Y-axis. The connector pieces 7 here are preferably configured as metal bellows. As is derived in particular from the detailed illustration of one of the connection devices 3a in
[0100] The racks 14 are configured so as to be hollow, in the form of sleeves, and in each of the basic parts 6.1, 6.2 in this way implement a guiding function for in each case one guide bar 14′ which is disposed on the respective other basic part 6.1, 6.2 and is plugged into the rack 14. On the one hand, the basic parts 6.1 and 6.2 are mutually aligned and guided by means of these guide bars 14′. On the other hand, snap-fit connections or the like (not visible in the figure) that are preferably attached to the ends of the guide bars 14′ ensure locking of the connection device 3a in a preassembled shipping state (having a compressed metal bellows or connector piece 7, respectively).
[0101] The branching elements 12 are preferably configured in a metallic casting material and (at least the upper branching element in the Z-direction) have a penetration 12a through which the gear wheel 13 can be activated by way of a suitable tool, here a hexagonal socket wrench 15, so as to diverge the basic parts 6.1, 6.2 in the Y-direction, as a result of which the connector pieces 7 can be elongated and brought to connect to the line ports (cf.
[0102] The basic parts 6.1, 6.2 on the external sides thereof have functional faces which configure an introduction ramp 16 and a guide 17 for pushing onto the line ports (cf.
[0103] The gear wheel 13 in the design embodiment shown (cf. also
[0104] The connector pieces 7 have an end-proximal rim 7a by way of which the former are held in a form-fitting manner in a respective associated insert 6a, the latter being configured on the basic parts 6.1, 6.2.
[0105] The basic parts 6.1, 6.2 at the reference sign 8′ have slotted protrusions, the function of the latter corresponding to that of the legs 8 described above. The protrusions 8′ open in the direction of the guides 17 such that the line ports (cf.
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[0107] A design embodiment which has a slight variance in comparison to that of
[0108] A further fluid line 20 which is mounted by holding arms 21 is illustrated in
[0109] A further point of differentiation between
[0110] In order for the connector pieces 7 to be connected to the line ports (cf.
[0111] A refinement of the design embodiment according to
[0112] The fixing of the connector pieces 7 to the basic parts 6.1, 6.2 in the design embodiment according to
[0113] A fundamentally different design embodiment of the connection devices 3a is shown in
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[0115] Specifically, the wedge-shaped element 23 has two ramps 23a and 23b which in each case interact with complementary ramps 6.1c/d, 6.2c/d on the basic parts 6.1, 6.2. The wedge-shaped element 23 moreover has two clearances 23c, 23d which enable the fluid lines 4, 5 to pass through. One of the clearances 23c is configured as an elongate bore, so as to enable a movement of the wedge-shaped element 23 in the Z-direction. As is illustrated, the fluid lines 4, 5 in this region can be configured so as to be flattened and so as to correspond to a shape of the clearances 23c, 23d.
[0116] The lowered position of the wedge-shaped elements 23 is shown in
[0117] The basic parts 6.1, 6.2 on the external sides thereof are preferably designed (introduction ramp 16, guide 17, . . . ) as has been described in detail above by means of
[0118] A partial cross section through a further design embodiment in which the bellows-type connector pieces 7 radially on the inside are in each case provided with one spring element 24 and one sleeve element 25 is shown in
[0119] Shown in
[0120] As is also the case in the other design embodiments of the present invention, a plastic deformation (elongation) of the connector pieces 7 advantageously arises in the process. To this end, said connector pieces 7 can have a correspondingly suitable corrugation (deformation corrugation).
[0121] However, the invention is not limited in this context; this applies in particular also in terms of the specific design embodiment of the spring element 24.
[0122] A variant of the design embodiment according to
[0123] Implemented in this way can be a method in which, for compressing the connector pieces 7 and for incorporating the connection assembly 3, is provided a tool 27 which [0124] preferably first grips the connection assembly 3; [0125] compresses the connector pieces 7; [0126] positions the connection assembly 3, preferably including a compensation of tolerances by way of flexible line elements in the connection assembly 3; [0127] relaxes the connector pieces 7 and preferably additionally plastically forms the latter when contacting the line ports 2 (by traveling outward in the direction of the Y-axis); [0128] permits the connector pieces 7 to rebound to a state which, except for inherent stresses and the stresses remaining as a result of potential friction of sealing elements, is non-stressed; and [0129] subsequently releases the connection assembly 3.
[0130] Provided for this purpose also in the design embodiment according to
[0131] Finally, different possibilities of fixing the connector pieces 7 to the basic parts 6.1, 6.2 are again illustrated in
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[0133] A design embodiment having a so-called “claw” is illustrated in
[0134] As is also derived from
[0135] According to
[0136] A variant of embodiment (likewise having snap-fit hooks 6b), in which the sealing element 28 is not disposed in the region of the sleeve element 25 but in the region of the element at the reference sign 8′, is shown in
[0137] A comparison between
[0138] As the person skilled in the art will easily recognize, the fixing possibilities for the connector pieces 7 according to