Leak detection device
11467055 · 2022-10-11
Assignee
Inventors
- Gael Tos (Saint Remy les Chevreuse, FR)
- Sebastien Larroque (Saint Remy les Chevreuse, FR)
- Carlos Da Cunha (Saint Remy les Chevreuse, FR)
- David Hassler (Saint Remy les Chevreuse, FR)
- Olivier Perrot (Saint Remy les Chevreuse, FR)
- Anthony De Faria (Saint Remy les Chevreuse, FR)
- Vincent Fraysse (Saint Remy les Chevreuse, FR)
- Charles GIMBERT (Saint Remy les Chevreuse, FR)
- Bruno Deletre (Saint Remy les Chevreuse, FR)
Cpc classification
International classification
Abstract
Leak detection device having a dome with a main body and a seal configured to define a detection chamber between the main body and the test zone, the seal including a peripheral sealing lip configured to come into contact with the sealing membrane and having a closed contour encircling the detection chamber, an analysis tool connected to the detection chamber to analyze a gas present in the detection chamber in which the sealing lip is configured to have at least in a service state in which a reduced pressure is applied in the detection chamber, a pinch portion that is pinched between the main body and the sealing membrane.
Claims
1. A leak detection device (54) for detecting a leak in a test zone (62) of a sealing membrane (5, 8) of a sealed and thermally insulating tank, the leak detection device (54) including: a leak detection dome (55) including a main body (100) intended to be disposed on the test zone (62) and a seal (60) connected to the main body (100) and configured to define a detection chamber (61) between the main body (100) and the test zone (62), the seal (60) including a peripheral sealing lip (64) configured to come into contact with the sealing membrane and having a closed contour encircling the detection chamber (61), a vacuum pump (57) connected to the detection chamber (61) to generate a reduced pressure in the detection chamber (61), and an analysis tool (56) connected to the detection chamber (61) to analyze a gas present in the detection chamber (61), in which the sealing lip (64) is configured to occupy two positions, namely a first position in an initial state, without application of a vacuum in the detection chamber (61), and a second position in a service state, with application of a vacuum in the detection chamber (61) to perform a depression in the detection chamber (61), the sealing lip (64) comprising only in the second position relative to the service state a pinch portion (53) that is pinched between the main body (100) and the sealing membrane (5, 8) over at least a part of the periphery of the detection chamber (61), the sealing lip (64) having a flexibility allowing the formation of said pinch portion (53) by deformation of the sealing lip (64) towards the detection chamber (61) under the effect of the depression in the detection chamber (61).
2. The device as claimed in claim 1, in which the sealing lip (64) is configured to have, at least in a service state in which a reduced pressure is applied in the detection chamber (61), a pinch portion (53) that is pinched between the main body (100) and the sealing membrane (5, 8) over all of the periphery of the detection chamber (61).
3. The device as claimed in claim 1, in which the detection chamber (61) of the leak detection dome (55) has a convex zone (25) intended to cover a junction zone between four corrugated or plane metal plates (31).
4. The device as claimed in claim 3, in which the convex zone (25) has a diameter greater than 68 mm, the diameter of the convex zone (25) being defined by a circle geometrically inscribed in the convex zone (25).
5. The device as claimed in claim 3, in which the detection dome has an elongate shape along a longitudinal axis, the detection chamber (61) of the leak detection dome (55) including an elongate zone (24) intended to cover a rectilinear edge of a metal plate, the convex zone (25) being disposed at one end of the elongate zone.
6. The device as claimed in claim 5, in which the convex zone is a first convex zone (25) and the detection chamber (61) of the leak detection dome (55) includes a second convex zone disposed at an end of the elongate zone opposite the first convex zone (25) along the longitudinal axis.
7. The device as claimed in claim 3, in which the detection dome has an elongate shape along a longitudinal axis, the convex zone (25) constituting a central portion of the detection chamber (61) of the leak detection dome (55), the detection chamber (61) including two elongate zones (24) extending from the convex zone away from one another along the longitudinal axis.
8. The device as claimed in claim 3, in which the detection chamber (61) has a convex polygonal or circular cross-sectional shape.
9. The device as claimed in claim 8, in which the shape of the detection chamber has a diameter greater than 68 mm, the diameter of the shape of the detection chamber being defined by a circle geometrically inscribed in the shape of the detection chamber.
10. A method of using a leak detection device (54) as claimed in claim 5 in a test zone (62) including a junction zone between four corrugated or plane metal plates (31) of a tank sealing membrane (5, 8), the method including the steps of: placing the leak detection dome (55) in the test zone (62) in such a manner that the sealing lip (64) comes into contact with the sealing membrane all around the test zone (62) and the convex zone (25) covers said junction zone, generating a reduced pressure in the detection chamber (61) by means of the vacuum pump (57), pinching the pinch portion of the sealing lip (64) between the main body (100) and the sealing membrane (5, 8) over at least a part of the periphery of the detection chamber (61), conveying the gases present in the detection chamber (61) toward the analysis tool (56), and analyzing by means of the analysis tool (56) the gases coming from the detection chamber (61) to produce a measurement signal representing a quantity of at least one gas present in the detection chamber (61).
11. The device as claimed in claim 1, in which the leak detection dome (55) includes a mechanical pressure means (66) carried by the main body (100) and including at least one pressure element (72) configured to exert on a portion of the sealing lip (64) a pressure directed toward the membrane (5, 8) when the main body (100) is disposed in the test zone (62).
12. The device as claimed in claim 1, in which the analysis tool (56) is configured to detect a tracer gas.
13. The device as claimed in claim 1, in which the analysis tool (56) is configured to detect a component of the surrounding air.
14. A leak detection method for detecting a leak in a test zone of a sealing membrane of a tank with the aid of a leak detection dome, the leak detection dome including a main body and a seal connected to the main body and configured to define a detection chamber between the main body and the sealing membrane, the seal including a peripheral sealing lip configured to come into contact with the sealing membrane and having a closed contour encircling the detection chamber, the leak detection dome further including a mechanical pressure means carried by the main body and including at least one pressure element configured to exert on a portion of the sealing lip a pressure directed toward the membrane when the main body is disposed in the test zone, the detection dome comprising a support element (73) fixed to the main body (100), the pressure element comprising a body (89) fixed to the support element (73), a rod (90) mounted to be mobile in translation relative to the body (89), a spring (86) urging the rod (90) towards the sealing lip (64) and a bearing element (91) fixed to one end of the rod (90) and coming to bear against the sealing lip (64) under the effect of the spring (86), said sealing membrane including a plurality of corrugated or plane metal plates that are welded to one another, the leak detection method including the following steps: disposing the detection dome against the sealing membrane so as to position the detection chamber in line with at least one weld bead between a first metal plate and a second metal plate and positioning the pressure element to exert the pressure on a portion of the sealing lip that crosses said weld bead, reducing the pressure in the detection chamber by means of a vacuum pump, conveying the gas phase contained in the detection chamber to an analysis tool to detect a gas present in the detection chamber.
15. The method as claimed in claim 14, in which the detection chamber (61) of the leak detection dome (55) includes a convex zone (25), said pressure element for exerting the pressure on the portion of the sealing lip that crosses said weld bead being disposed at the periphery of the convex zone (25).
16. The method as claimed in claim 15, in which the weld bead between the first metal plate and the second metal plate is a first weld bead and the pressure element is a first pressure element, and in which the convex zone (25) of the detection chamber is also placed in line with a second weld bead joining the first or second metal plate (31) with a third metal plate, the mechanical pressure means further including a second pressure element positioned to exert the pressure on a portion of the sealing lip that crosses said second weld bead.
17. The method as claimed in claim 16, in which the metal plates are substantially rectangular and the detection chamber is placed in line with a junction zone between the first, second, third metal plates and a fourth metal plate, the junction zone further including a third weld bead joining the first or second metal plate (31) with the fourth metal plate, the mechanical pressure means further including a third pressure element positioned to exert the pressure on a portion of the sealing lip that crosses said third weld bead.
18. The method as claimed in claim 15, in which the detection dome has an elongate shape along a longitudinal axis, the detection chamber (61) of the leak detection dome (55) including an elongate zone (24) intended to cover a rectilinear edge of a metal plate, the convex zone (25) being disposed at one end of the elongate zone.
19. The method as claimed in claim 14, in which the rod is a first rod (90), and the pressure element includes a second rod (90) mounted to be mobile in translation relative to the main body (100), the first rod and the second rod (90) being at a distance from one another, springs (86) urging said rods (90) toward the sealing lip (64), and the bearing element being an elongate bearing element (91) having a first end fixed to one end of the first rod (90) and a second end fixed to one end of the second rod (90), said elongate bearing element (91) coming to bear against the sealing lip (64) because of the effect of the springs.
20. The method as claimed in claim 14, in which the pressure element (87) includes a plurality of adjustment elements (92) mounted on the main body (100) and forming a line, an adjustment element (92) including an adjustment rod (93) extending perpendicularly in the direction of the sealing lip (64), the adjustment rod (93) having an end (94) the position of which is adjustable in a longitudinal direction of the rod so as to come into contact with the sealing lip.
21. The method as claimed in claim 20, in which the pressure element (87) further includes a distribution sole plate (95) arranged between the ends (94) of the adjustment rods (93) and the sealing lip (64).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be better understood and other aims, details, features and advantages thereof will become more clearly apparent in the course of the following description of a plurality of particular embodiments of the invention given by way of nonlimiting illustration only with reference to the appended drawings.
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
(26)
DESCRIPTION OF THE EMBODIMENTS
(27) There will be described hereinafter a leak detection device that can be used to detect leaks in various sealed assemblies, for example a welded assembly. In the examples hereinafter the welded assembly is a sealing membrane for a fluid tank.
(28) A leak detection device 54 as represented in
(29) The leak detection device 54 includes a detection dome 55 that is intended to be disposed against the internal face of the membrane 5, 8 facing a portion of the weld bead under test.
(30) The detection dome 55 has an elongate shape and a length between 0.5 and 4 m inclusive, for example of the order of 1 m. The length of the detection dome 55 is advantageously as great as possible in such a manner as to verify the seal of a larger zone during one and one only test. However, the choice of that length of the dome could be adapted as a function on the one hand of the dimensions of the membrane 5, 8 under test and on the other hand in view of its maneuverability by a minimum number of operatives, preferably by a single operative. An elongate shape is particularly suitable for testing an assembly of rectangular metal plates in which the weld beads essentially follow the rectilinear edges of the plates.
(31) As represented in
(32) Returning to
(33) The leak detection device 54 also includes a vacuum pump 57 that is associated with said analysis tool 56. The vacuum pump 57 is connected on the one hand to the detection chamber of the detection dome 55 in such a manner as to enable reduction of the pressure in the detection chamber and on the other hand to the analysis tool 56 in such a manner as to conduct the gas contained in the detection chamber 61 to the analysis tool 56.
(34) The vacuum pump 57 is connected to the detection dome 55 via a tube 58 that is preferably flexible. The tube 58 is connected to a channel that is formed in the main body 100 and discharges into the detection chamber 61.
(35) As represented in
(36) The peripheral sealing lip 64 is curved toward the exterior of the detection dome 55 and is therefore configured to flex and to be pressed against the membrane 5, 8 when the pressure in the sealed chamber 61 is reduced. In other words, the peripheral sealing lip 64 includes a section having the general shape of an L.
(37) The outwardly curved portion of the peripheral lip seal 64 has a width of the order of 15 to 40 mm. The peripheral sealing lip 64 is conformed to match the geometry of the membrane 5, 8 along the weld bead under test. Also, in
(38) The seal 60 is advantageously made of an elastomer material having a Shore A hardness between 20 and 50 inclusive. The seal is for example made of polyurethane elastomer, EPDM rubber, silicone, nitrile or Viton®.
(39)
(40)
(41) In an embodiment illustrated schematically in
(42) Moreover, in the embodiment represented, the clamping system 66 further includes at the level of each of the longitudinal ends of the detection dome 55 a mobile finger 68 that is configured to come to press one of the longitudinal ends of the peripheral sealing lip 64 against the membrane 8.
(43)
(44) There follows one procedure for detecting a weld bead seal defect.
(45) Initially the detection dome 55 is disposed facing the portion of the weld bead 62 under test, which extends along a rectilinear edge of a rectangular plate, as represented in
(46) It is necessary to ensure that the detection dome 55 is properly centered relative to the weld bead 62 so that the two lateral parts of the curved portion of the peripheral sealing lip 64 are disposed on respective opposite sides of the weld bead 62.
(47) To this end,
(48)
(49) The vacuum pump 57 is then started in order to reduce the pressure in the detection chamber 61 and to favor the migration of the gas through defective zones of the weld bead 62.
(50) As soon as the pressure inside the detection chamber 61 falls below a pressure threshold Ps a flow of gas is conveyed from the detection chamber 61 to the analysis tool 56 and a leakage rate φ of the predefined gas, for example the tracer gas, is measured for a minimum duration Tm. The leakage rate φ is then compared to a threshold φs.
(51) If the leakage rate φ is below the threshold φs, it is then concluded that there is no seal defect in the tested portion of the weld bead 62. In this case the detection dome 55 is then detached from the membrane 5, 8 by releasing the reduced pressure in the detection chamber 61, for example by opening a gas inlet 71 represented in
(52) On the contrary, if the leakage rate φ is above or equal to the threshold φs, it is then concluded that there is a seal defect in the tested portion of the weld bead 62. Corrective welding measures are then applied in order to correct the defect.
(53) By way of example, for a helium concentration in the thermally insulating space of the order of 20% the pressure threshold below which the leakage rate is measured is between 10 and 1000 Pa absolute inclusive, preferably below 100 Pa absolute. For example, the minimum duration of the measurement of the leakage rate is 5 seconds and the threshold cps is of the order of 1.0×10.sup.−6 Pa.Math.m.sup.3.Math.s.sup.−1.
(54)
(55) The gas inlet 71 is equipped with a cock for establishing or interrupting a flow of ambient air toward the detection chamber 61. The homogenization chamber 70 is connected to one end of the detection chamber 61 whilst the gas inlet 71 is connected to the opposite end of the detection chamber 61.
(56) The operating mode of the leak detection device 54 is as follows.
(57) When the detection dome 55 is disposed facing the portion of the weld bead 62 under test the cock of the gas inlet 71 is closed and the vacuum pump 57 is started in order to reduce the pressure in the detection chamber 61. As soon as the pressure inside the detection chamber 61 falls below a pressure threshold Ps the cock of the gas inlet 71 is opened and all of the gas contained beforehand in the sealed chamber is transferred to the homogenization chamber 70. The homogenization chamber 70 has a volume greater than that of the detection chamber 61 and for example includes a piston system for accurately aspirating all of the gas contained in the detection chamber 61.
(58) The gas contained in the homogenization chamber 70 is then transferred in the direction of the analysis tool 56 in order to determine a gas leakage rate cp.
(59) This kind of embodiment is advantageous in that it enables reduction of the time to diffuse the gas inside the detection dome 55 and thus enables reduction of the minimum measuring time. This is in particular advantageous when the time for the gas to migrate from one end to the other of the detection dome 55 is liable to be long because of a long length of the detection dome 55 and/or if the reduction of the pressure inside the detection chamber 61 is insufficient.
(60)
(61) The seal 60 includes an envelope 63 fixed to the rigid core 59 by fixing means 110, for example consisting of a circlip surrounding all the circumference of the rigid core 59 and of the seal 60 and fixing those two elements 59/60 to one another by means of a mechanical fixing element such as screws. The seal 60 also includes a peripheral sealing lip 64 connected to the envelope 63 and having a closed contour enabling encirclement of the part of the weld bead 62 under test. The peripheral lip 64 is moreover curved in the opposite direction to the main body 100 in such a manner as to have a part of the peripheral lip 64 substantially parallel to the membrane 5, 8. The peripheral sealing lip 64 also features a plurality of spaced notches 65 on its circumference, the notches 65 having the shape of the corrugations of the membrane 5, 8 under test. Upon placing the detection dome 55 on the membrane 5, 8 the notches 55 therefore enable the detection dome 55 to adapt to the corrugated shape of the membrane 5, 8. A gas outlet 78 enabling evacuation of the gas upon reducing the pressure in the detection chamber 61 passes in particular through the main body 100 and the support element 73.
(62) A support element 73 extends the whole length of the main body 100 above the latter and is fixed to the main body 100. Handling handles 76 are fixed to the two longitudinal ends of the support element 73 in such a manner as to enable manipulation of the detection dome 55 by an operative and possibly actuation of the mechanical pressure means by a force supplied by the operative.
(63) The mechanical pressure means 66 is made up of a plurality of pressure elements 72 that are in the form of curved blades 72 distributed over the sealing lip 64 and fixed to the support element 73 by fixing means 77. The curved blades 72 are elastically deformable in such a manner that, when they are deformed, they exert an elastic return force on the sealing lip 64 in order to press it onto the membrane 5, 8. To render the seal of the detection chamber 61 reliable, it appears judicious to press the sealing lip 64 in the zones in which the risk of lifting is greater. This is why curved blades 72 are situated in particular at the bases of the notches 64 of the sealing lip 64 and at the longitudinal ends of the detection dome 55 on the sealing lip 64.
(64) A plurality of curved blades 72 are fixed at one of their ends to the support element 73 whilst the other end is placed on the lip seal 64. These blades 72 are in particular placed at the ends of the detection dome 55. Other curved blades 72 are for their part fixed at their center to the support element 73 whilst their two ends are placed on the sealing lip 64 in such a manner as to apply pressure to two different zones, these blades 72 being in particular placed between two notches 65.
(65) The curved blades 72 have at each of their ends in contact with the sealing lip 64 a cylindrical sleeve 75. The cylindrical sleeve 75 in particular enables homogeneous bearing on the sealing lip 64, preventing any punch-through that could degrade the integrity of the sealing lip 64. The cylindrical sleeve 75 extends in a direction orthogonal to the longitudinal direction of the main body 100. The length of a cylindrical sleeve 75 is moreover substantially equal to the dimension of the part of the sealing lip 64 projecting from the main body 100, in the direction in which the cylindrical sleeve 75 extends. Thus the cylindrical sleeve 75 enables the mechanical pressure means 66 to exert a pressure in an effective manner on the seal lip.
(66) Upon placing the leak detection dome 55 in the zone under test, it must be certain that the mechanical pressure means 66 correctly presses in sealed manner the seal 60 to be able to test the seal of the weld properly. A problem is therefore to be sure that the mechanical pressure means 66 indeed exercises its role all around the peripheral lip seal 64. Now, the zone under test, in particular at the ends of the detection dome 55, may be a junction zone between a plurality of corrugated metal plates, for example four corrugated metal plates, with the result that the zone is not entirely flat but includes differences in level making it difficult to press on the seal 60.
(67)
(68) Each pressure element 72 includes a curved blade 72 at least one end of which comes to abut on the base of a notch 62. The curved blades 72 situated between two contiguous notches have one of their ends situated against the base of one of the notches 65 and the other of the ends situated against the base of the other of the notches 65. Here, as illustrated in
(69) The end pressure elements 87 are situated at the two ends of the sealing lip 64 in a longitudinal direction, i.e. at the two ends of the leak detection dome 55, given that the latter has a longitudinal general shape. The end pressure elements 87 may be designed in accordance with a plurality of distinct variants that can be combinable or not on the same leak detection dome 55. For conciseness, three variants of the end pressure elements 87 are illustrated in
(70)
(71) A second variant of the end pressure element 87 is illustrated in
(72) A third variant of the end pressure elements 87 is illustrated in
(73)
(74) There will be described hereinafter a method of using a leak detection dome 65 as illustrated in
(75) First of all, the detection dome 55 is placed on the zone the seal of which is to be tested, here a part of the weld bead 62, for example by one or more operatives using the handling handles 76. To this end the main body 100 of the detection dome 55 is placed over the weld bead 62 in such a manner that the length of the main body 100 is aligned with and centered on the weld bead 62. If necessary, a sighting device described above may be employed for this. The sealing lip 64 is therefore located on either side of the weld bead 62 and completely encircles the zone of the weld bead 62 under test to form with the main body 100 and the membrane 5, 8 a sealed detection chamber 61, as can be seen in
(76) After the detection dome 55 has been placed over the weld bead 62, the detection dome 55 is fixed like a sucker to the membrane 5, 8 thanks to the reduce pressure force activated by the vacuum pump 57. Where applicable this reduced pressure force activates the mechanical pressure means 66 in such a manner that it redirects the pressure in order to press the sealing lip 64 onto the membrane 5, 8 in certain well-defined zones.
(77) When the mechanical pressure means 66 exerts a force on the support element 73, the support element 73 transmits the force to the curved blades 72 via their respective fixings, which tends to deform the curved blades 72 elastically. Because of this and by an elastic return effect the curved blades 72 transmit the force to the sealing lip 64 via the cylindrical sleeves 75 in the zones where lifting of the sealing lip is the most probable, namely the longitudinal ends of the main body 100 and the bases of the notches 65.
(78) The vacuum pump 57 creates a reduced pressure in the detection chamber 61 via the channel 82 and the gas outlet 78. The flexibility of the sealing lip 64 leads to deformation thereof at the time of the reduced pressure in the detection chamber 61 that tends to reduce the volume of the detection chamber 61. In fact, the sealing lip 64 therefore moves toward each side of the weld bead 62, as can be seen in
(79) The analysis tool 56 then analyzes during a measurement time Tm the gas concentration of the gases present in the detection chamber 61 in such a manner as to obtain a value representative of the evolution of the concentration. That representative value is then compared to a threshold value in such a manner as to determine if the part of the weld bead 62 under test features a sealing defect or not.
(80) If the measured value is below the threshold value it is then concluded that the part under test does not feature any sealing defect and in this case the detection dome 55 is then disposed facing an adjacent portion of the weld bead 62 with an overlap between the two portions successively tested in such a manner as to guarantee that the seal of the weld bead 62 has been tested over all the length of said weld bead 62.
(81) If the measured value is above or equal to the threshold value is then concluded that the tested part of the weld bead 62 features a sealing defect. Corrective welding measures are then implemented in order to correct the defect. Measurements using a complementary detection tool may also be envisaged in such a manner as to locate more precisely the location of the sealing defect.
(82) The sealing lip 64 therefore advantageously occupies two positions according to whether it is in its initial state, that is to say without application of a reduced pressure in the detection chamber 61, or in its service state, when that kind of reduced pressure is applied.
(83) In its initial state the sealing lip 64 rests without pressure on the surface of a sealing membrane 5, 8 whereas in its service state at least a pinch portion 53 situated at an interior end of the sealing lip 64 finds itself pressed under the main body 100 in such a manner as to seal perfectly the contour or the periphery of the detection chamber 61. In fact, thanks to the flexibility of the sealing lip 64, the latter comes to be pinched between the main body 100 and the membrane 5, 8 when the reduced pressure is applied. This positioning of the pinch portion 53 of the sealing lip 64 between the main body 100, crushed or compressed by the latter, and the sealing membrane 5, 8 makes an effective contribution to obtaining a perfect seal of the detection chamber 61, thus enabling a vacuum of at most 1500 Pa (15 mbar) to be obtained and maintained, or even a much lower pressure.
(84) In accordance with a preferred embodiment the sealing lip 64 therefore has a service state when a reduced pressure is applied in the detection chamber 61 in which a pinch portion 53 of the sealing lip 64 is retained between the main body 100 and the sealing membrane 5, 8 over at least a part of the periphery of the detection chamber 61, or even over all the periphery of said chamber 61. Thanks to this pinching, it is possible to dispense with all or part of the mechanical pressure means described above.
(85) In a variant embodiment the peripheral sealing lip 64 is formed with the pinch portion 53 projecting permanently under the main body 100, that is to say also in the initial state with no reduced pressure, for example all around the detection chamber 61 or over a part of its periphery.
(86) As indicated above, the zone under test may be a junction zone between a plurality of metal plates, for example four rectangular metal plates, corrugated or not. Such use of the detection dome 55 will now be described with reference to
(87) Where a junction zone between a plurality of plane rectangular plates is concerned, reference may be had for example to the publication EP-A-0064886. The publication U.S. Pat. No. 4,021,982 illustrates in
(88) The dashed lines 34 represent offsetting curvatures in the direction of thickness of the rectangular metal plates 31 that enable the mutual overlaps, in accordance with the known technique.
(89) In
(90) In
(91) The end pressure elements 87 illustrated in
(92) Other geometries of the detection dome may be envisaged for this use. In the embodiment from
(93) In the case of
(94) Alternatively a convex polygonal shape may be employed in place of the circular zone 25, in which case a circle geometrically inscribed in the shape of the detection chamber must have a diameter adapted to encircle completely the four cutaway corners 32 in line with the aforementioned junction zone.
(95) An embodiment of the leak detection device 54 in which the detection dome 55 in accordance with the fourth embodiment may be employed will now be described with reference to
(96) The leak detection device 54 includes the detection dome 55, the analysis tool 56 with its associated vacuum pump 57, where applicable a higher power second vacuum pump 37, and an aspiration circuit connecting the detection chamber 61 to the analysis tool 56 via a solenoid valve 48. The aspiration circuit preferably includes a hose 58 of relatively great length to favor the mobility of the detection dome 55 over a relatively extensive working zone around the analysis tool 56. This hose 58 is for example connected by connectors 39 on the one hand to an outlet of the detection chamber 61 and on the other hand to the analysis tool 56. When a second vacuum pump 37 is employed a branch connector 38 may be provided to connect the analysis tool 56 and the second vacuum pump 37 in parallel.
(97) A control unit 36 is also provided to control the solenoid valve 48, and where applicable other elements such as the analysis tool 56, in response to actions of an operative on one or more control members of the detection dome 55, disposed for example on one or more handling handles 76 of the detection dome 55.
(98) For example, in the case of the detection dome 55 in accordance with the fourth embodiment, each of the two handling handles 76 is equipped with a pushbutton that can be actuated with the thumb and respectively configured as an activation button 51 and a deactivation button 52. Control members of a form other than a pushbutton may be envisaged instead, for example a capacitive touch-sensitive button, a pivoting lever, or any other member that can be actuated manually.
(99) In a preferred operating mode the vacuum pump 37 or other source of reduced pressure is activated beforehand and permanently generates a reduced pressure in the suction circuit. The solenoid valve 48 is closed by default, with the result that the detection chamber 61 is not initially subjected to the reduced pressure, which enables free movement of the detection dome 55 over the membrane 5, 8.
(100) Starting from this state, the control methods illustrated in
(101) In step 41, an activation control signal emitted by the activation button 51 is detected.
(102) In step 42, the solenoid valve 48 is switched into an open state to connect the detection chamber 61 to the vacuum pump 37. That state may be indicated by turning on an indicator lamp 96 on the detection dome 55, for example a red LED, for example on the handling handle 76 as illustrated in
(103) This produces aspiration into the detection chamber 61. If the detection dome 55 is correctly positioned on the membrane with the sealing lip 24 in sealed contact with the membrane 5, 8 all around the detection chamber 61, the reduced pressure is established and firmly presses the detection dome 55 against the membrane 5, 8, crushing the sealing lip 24. The gas coming from the detection chamber 61 can then be analyzed as explained above.
(104) In step 45 a deactivation control signal emitted by the deactivation button 52 is detected.
(105) In step 46 the solenoid valve 48 is switched into a closed state to isolate the detection chamber 61 from the vacuum pump 37. The reduced pressure in the detection chamber 61 is no longer maintained, which allows the pressure to rise. However, in the absence of a severe leak, this rise in pressure may be very slow.
(106) In step 47 a vent is therefore preferably opened to place the detection chamber 61 in communication with the surrounding atmosphere, which enables immediate release of the detection dome 55 from the membrane 5, 8.
(107) In one embodiment steps 46 and 47 are effected simultaneously by switching a three-port valve 148 schematically represented in
(108) The solenoid valve 48 may be positioned at the gas outlet 78 of the detection dome 55, as illustrated in
(109) The control signals between the control unit 36, the solenoid valve 48, the activation button 51 and the deactivation button 52 are conveyed by wired or wireless communication links 35, for example taking the form of a flexible electrical cable or braided flexible cables to favor the mobility of the detection dome 55.
(110) In one embodiment the control unit 36 is also configured to control the analysis tool 56. To this end a wired or wireless communication link 35 is also provided between the control unit 36 and the analysis tool 56. Moreover, a pressure sensor 49 also connected to the control unit 36 is provided on the detection dome 55 to measure the pressure in the detection chamber 61 after step 42.
(111) In this case the control method as carried out following the activation control signal continues in the following manner:
(112) In step 43 the pressure indicated by the measurement signal from the pressure sensor 49 is compared to a predefined pressure threshold to enable the analysis tool 56 to function. If the measured pressure is below that threshold step 44 is effected. That state may be signaled by turning on another indicator light on the detection dome 55, for example a green LED, for example on the handling handle 76 as indicated by the reference number 97 in
(113) In step 44 the analysis tool 56 is activated to carry out an analysis cycle enabling detection of a leakage flow, as explained above.
(114) In the case of the detection dome in accordance with the fourth embodiment illustrated in
(115) Thanks to the control methods described hereinabove, and in particular using the detection dome in accordance with the fourth embodiment, the leak detection device 54 is particularly easy and quick to use.
(116) The source of reduced pressure being activated beforehand, the operative grasps the detection dome 55 by the two handles and positions the detection dome 55 on the chosen test zone, where applicable with the aid of the sighting devices described above.
(117) The operative then presses the activation button 51. The method from
(118) The operative then has only to press the deactivation button 52 to position the detection dome 55 on another test zone. The detection dome 55 can therefore be employed without the operative having to interact with the vacuum pump 37, the control unit 36 or the analysis tool 56 throughout a working zone defined by the length of the fluidic and electric connections of the detection dome 55 with those elements. To favor the mobility of the leak detection device 54 on a larger scale the vacuum pump 37, the control unit 36 and the analysis tool 56 may be mounted on a rolling carriage, not illustrated.
(119) In another embodiment, not represented, the various features of the previous embodiments are combinable with one another. In fact, the mechanical pressure means 66 from
(120) The detection dome, the detection device and the method of using this device all described above are aimed more particularly at testing the seal of a membrane of a sealed and thermally insulating membrane tank. For example, membrane tanks of this kind are described in particular in the patent applications WO14057221, FR2691520.
(121) Membrane tanks have a plurality of walls that have a multilayer structure, as represented in
(122) The tank has a polyhedral general shape. In the embodiment illustrated in
(123) The secondary thermally insulating barriers 2 of the tank walls communicate with one another in such a manner as to form between the support structure 4 and the secondary membrane 5 a secondary sealed thermally insulating space. Likewise, the primary thermally insulating barrier 6 of the tank walls communicate with one another in such a manner as to form between the secondary membrane 5 and the primary membrane 8 a primary sealed thermally insulating space.
(124) The primary membrane 8 and/or the secondary membrane 5 include(s) a plurality of metal plates that are welded to one another. The seal test method that will be described hereinafter is aimed more particularly at testing the seal of the welds for connecting the metal plates to one another. In accordance with one embodiment the membrane under test has corrugations that enable it to deform because of the effect of thermal and mechanical loads generated by the fluid stored in the tank. To this end, as represented for example in
(125) In one embodiment the seal test method includes three steps, namely: diffusing a tracer gas into a thermally insulating space covered by the membrane 5, 8 the seal of which it is required to test; monitoring the diffusion of the tracer gas into the thermally insulating space; and verifying the seal of the welds of the membrane 5, 8.
(126) In another embodiment the seal test method includes only verification of the seal of the welds of the membrane 5, 8 without using a tracer gas.
(127) The step of diffusing a tracer gas consists in injecting a tracer gas into the thermally insulating space that is covered by the membrane 5, 8 the seal of which it is required to verify. When it is required to verify the seal of the secondary membrane 5, the tracer gas is injected into the secondary thermally insulating space. In this case the seal test method is carried out before the primary thermally insulating barrier 7 and the primary membrane 8 are installed. When it is required to verify the seal of the primary membrane 8, the tracer gas is injected into the primary thermally insulating space.
(128)
(129) The injection system includes a plurality of pipes 18 which are on the one hand connected to a source of tracer gas, not illustrated, and on the other hand connected to devices for injecting the tracer gas 19 forming a tracer gas injection passage through the membrane 5, 8 the seal of which has to be tested. The tracer gas injection devices 19 more particularly produce tracer gas passages through the membrane of the bottom wall 11. This kind of disposition is particularly advantageous because the tracer gas has a vapor density lower than that of air with the result that it tends to rise in the thermally insulating space. Injecting the tracer gas from the bottom, through the membrane 5, 8 to be tested of the bottom wall 11, then enables rapid and homogeneous diffusion of the tracer gas into the thermally insulating space.
(130) In the embodiment represented in
(131) The step of monitoring diffusion of the tracer gas consists in monitoring diffusion of the tracer gas into the thermally insulating space when the tracer gas has diffused across the thermally insulating space.
(132) To this end, the gas contained in the thermally insulating space into which the tracer gas has been injected is sampled by means of a plurality of gas sampling devices formed through the membrane covering said thermally insulating space. Each sampling device is connected to an analysis tool, such as a mass spectrometer, which makes it possible to verify the presence and the concentration of the tracer gas in the corresponding zone of the thermally insulating space.
(133) The step of verifying the welds consists in using the leak detection device 54 described above on one of the membranes 5, 8 of the sealed and thermally insulating tank.
(134) Although the invention has been described in connection with a plurality of particular embodiments, it is obvious that it is in no way limited to them and that it is encompasses all technical equivalents of the means described and combinations thereof if the latter fall within the scope of the invention.
(135) Use of the verb “include” or “comprise” and its conjugate forms does not exclude the presence of elements or steps other than those stated in a claim.
(136) In the claims, no reference sign in parentheses should be interpreted as a limitation of the claim.