Application of cleaning solution on a surface maintenance machine
12414667 ยท 2025-09-16
Assignee
Inventors
Cpc classification
B08B1/40
PERFORMING OPERATIONS; TRANSPORTING
B05B12/18
PERFORMING OPERATIONS; TRANSPORTING
A47L11/4088
HUMAN NECESSITIES
B05B13/005
PERFORMING OPERATIONS; TRANSPORTING
B05B12/00
PERFORMING OPERATIONS; TRANSPORTING
A47L11/4083
HUMAN NECESSITIES
B08B1/30
PERFORMING OPERATIONS; TRANSPORTING
International classification
A47L11/40
HUMAN NECESSITIES
B05B12/00
PERFORMING OPERATIONS; TRANSPORTING
B05B12/18
PERFORMING OPERATIONS; TRANSPORTING
B05B13/00
PERFORMING OPERATIONS; TRANSPORTING
B08B1/30
PERFORMING OPERATIONS; TRANSPORTING
B08B1/40
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A surface maintenance machine comprises a surface maintenance head assembly with attached surface maintenance tool for collecting debris/fluid using a fluid delivery/recovery system. Embodiments include an outlet nozzle configured to dispense cleaning fluid exiting the outlet nozzle on the surface maintenance tool. The outlet nozzle is fluidly connected to a cleaning fluid source which can vary the intensity of cleaning fluid exiting the outlet nozzle such that different intensities of the cleaning fluid correspond to the cleaning fluid being dispensed on different areas of the surface maintenance tool. Embodiments also include a second outlet nozzle, located opposite the first, which is configured to dispense cleaning fluid exiting the outlet nozzle on the surface maintenance tool. Further embodiments include a pump which can vary the intensity of cleaning fluid exiting the outlet nozzle in a cyclical manner and suspend the cleaning fluid from exiting the outlet nozzle.
Claims
1. A surface maintenance machine that uses a cleaning fluid on a surface, comprising: a body; wheels supporting the body for movement over the surface; a maintenance head assembly supported by the body and extending toward the surface and comprising a tool for performing a surface maintenance operation using the cleaning fluid; an outlet nozzle configured to dispense the cleaning fluid from the outlet nozzle onto the tool; a cleaning fluid source carried by the body and fluidly connected to the outlet nozzle to supply the cleaning fluid to the outlet nozzle; a pump fluidly connected to the cleaning fluid source and configured to pump the cleaning fluid from the cleaning fluid source to the outlet nozzle; and a controller configured to apply power to the pump in a controlled manner of predetermined repeating cycles of voltages, the applied power to the pump causing the pump to pump the cleaning fluid out from the outlet nozzle and onto the tool, wherein each predetermined repeating cycle of voltages includes a first phase and a second phase that is subsequent to the first phase, the first phase including: (i) a first voltage applied to the pump at a first time to pump the cleaning fluid out from the outlet nozzle at a first velocity onto a first area of the tool; and (ii) a second voltage applied to the pump at a second time to pump the cleaning fluid out from the outlet nozzle at a second velocity onto a second, different area of the tool, wherein the second voltage is greater than the first voltage and the second time is subsequent to the first time; the second phase including one or more voltages less than each of the first voltage of the first phase and the second voltage of the first phase.
2. The surface maintenance machine of claim 1, wherein the body has a longitudinal centerline, the outlet nozzle being located distal from the longitudinal centerline and located relative to the tool such that the cleaning fluid dispensed by the outlet nozzle is directed toward the longitudinal centerline in order to be dispensed onto the tool.
3. The surface maintenance machine of claim 2, wherein the tool has a lateral centerline perpendicular to the longitudinal centerline, the tool extending parallel the lateral centerline and terminating in a first end and a second end, the second end being opposite the first end along the lateral centerline, the outlet nozzle being located proximate to the first end and oriented such that the cleaning fluid dispensed by the outlet nozzle is directed toward the second end.
4. The surface maintenance machine of claim 3, further comprising a second outlet nozzle configured to dispense the cleaning fluid from the second outlet nozzle onto the tool, the second outlet nozzle being offset from the outlet nozzle relative to an outlet nozzle lateral centerline, the outlet nozzle lateral centerline extending from the outlet nozzle parallel to the lateral centerline of the tool.
5. The surface maintenance machine of claim 4, wherein the outlet nozzle, the second outlet nozzle, and connections to the cleaning fluid source are such that variance of velocity of the cleaning fluid dispensed by the outlet nozzle occurs simultaneously with and equally to variance of velocity of the cleaning fluid dispensed by the second outlet nozzle.
6. The surface maintenance machine of claim 4, wherein the outlet nozzle is A located forward of the second outlet nozzle, wherein forward is defined in a direction of travel of the surface maintenance machine.
7. The surface maintenance machine of claim 3, wherein the first area of the tool is closer to the first end than the second end, the second area of the tool closer to the second end than the first end, the first velocity being less than the second velocity.
8. A surface maintenance machine comprising: a body; wheels supporting the body for movement over a surface; a maintenance head assembly supported by the body and extending toward the surface and comprising a tool for performing a surface maintenance operation using a cleaning fluid; a cleaning fluid source carried by the body and fluidly connected to an outlet nozzle to supply the cleaning fluid to the outlet nozzle, the outlet nozzle configured to dispense the cleaning fluid onto the tool of the maintenance head assembly; a pump fluidly connected to the cleaning fluid source and configured to pump the cleaning fluid from the cleaning fluid source to the outlet nozzle; and a controller configured to apply power to the pump in a controlled manner, the controlled manner including applying a predetermined repeating cycle of voltages to the pump to cause the pump to pump the cleaning fluid out from the outlet nozzle and onto the tool, wherein the predetermined repeating cycle of voltages includes a first phase and a second phase that is subsequent to the first phase, the first phase including: (i) a first voltage applied to the pump at a first time to pump the cleaning fluid out from the outlet nozzle at a first velocity onto a first area of the tool; and (ii) a second voltage applied to the pump at a second time to pump the cleaning fluid out from the outlet nozzle at a second velocity onto a second, different area of the tool, wherein the second voltage is greater than the first voltage and the second time is subsequent to the first time; the second phase including one or more voltages less than each of the first voltage of the first phase and the second voltage of the first phase.
9. The surface maintenance machine of claim 8, wherein the tool of the maintenance head assembly comprises a brush having a first end and a second end, the first area closer to the first end than the second end of the brush, the second area closer to the second end than the first end, the first velocity being less than the second velocity.
10. The surface maintenance machine of claim 8, wherein the outlet nozzle is located a further distance from the surface than a top of the tool, such that the outlet nozzle is elevated higher than the tool.
11. The surface maintenance machine of claim 8, wherein the outlet nozzle is configured to be oriented such that the cleaning fluid exits the outlet nozzle in a direction parallel with the surface.
12. The surface maintenance machine of claim 1, wherein the outlet nozzle is arranged and configured to direct the cleaning fluid dispensed from the outlet nozzle at a positive angle relative to horizontal.
13. The surface maintenance machine of claim 8, wherein the outlet nozzle is arranged and configured to direct the cleaning fluid dispensed from the outlet nozzle at a positive angle relative to horizontal.
14. A method for operating a surface maintenance machine, the surface maintenance machine comprising a body, wheels supporting the body for movement over a surface, a maintenance head assembly that includes a tool for performing a surface maintenance operation on the surface using a cleaning fluid, a cleaning fluid source comprising a pump fluidly connected to an outlet nozzle to dispense the cleaning fluid on the tool of the maintenance head assembly, the method comprising the steps of: wetting a first area of the tool by applying a first voltage of a first phase of a predetermined repeating cycle of voltages to the pump to cause the cleaning fluid to output from the outlet nozzle at a first velocity onto the first area of the tool; after wetting the first area of the tool by applying the first voltage of the first phase of the predetermined repeating cycle of voltages, wetting a second, different area of the tool by applying a second voltage of the first phase of the predetermined repeating cycle of voltages to the pump to cause the cleaning fluid to output from the outlet nozzle at a second velocity onto the second, different area of the tool, wherein the second voltage is greater than the first voltage and the second velocity is different from the first velocity; after applying the second voltage of the first phase of the predetermined repeating cycle of voltages, applying a second phase of the predetermined repeating cycle of voltages to the pump, the second phase including one or more voltages less than each of the first voltage of the first phase and the second voltage of the first phase; and after applying the second phase of the predetermined repeating cycle of voltages to the pump, repeating application of the first phase of the predetermined repeating cycle of voltages to the pump to first wet the first area of the tool by applying the first voltage of the first phase and to subsequently wet the second, different area of the tool by applying the second voltage of the first phase.
15. A surface maintenance machine that uses a cleaning fluid on a surface, comprising: a body; wheels supporting the body for movement over the surface; a maintenance head assembly supported by the body and extending toward the surface and comprising a tool for performing a surface maintenance operation using the cleaning fluid; an outlet nozzle configured to dispense the cleaning fluid from the outlet nozzle onto the tool; a cleaning fluid source carried by the body and fluidly connected to the outlet nozzle to supply the cleaning fluid to the outlet nozzle; a pump fluidly connected to the cleaning fluid source and configured to pump the cleaning fluid from the cleaning fluid source to the outlet nozzle; and a controller configured to apply power to the pump in a controlled manner of predetermined repeating cycles of voltages, the applied power to the pump causing the pump to pump the cleaning fluid out from the outlet nozzle and onto the tool, wherein each predetermined repeating cycle of voltages includes a first phase and a second phase that is subsequent to the first phase, the first phase including: (i) a first voltage applied to the pump at a first time to pump the cleaning fluid out from the outlet nozzle at a first velocity onto a first area of the tool; and (ii) a second voltage applied to the pump at a second time to pump the cleaning fluid out from the outlet nozzle at a second velocity onto a second, different area of the tool, wherein the second voltage is greater than the first voltage and the second time is subsequent to the first time.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
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(12) The surface maintenance machine 200 can be powered by one or more batteries 218. The batteries 218 can be proximate the rear of the surface maintenance machine 200, or can instead be located elsewhere such as within the interior of the surface maintenance machine 200, supported within a frame, and/or proximate the front of the surface maintenance machine. Alternatively, the surface maintenance machine can be powered by an external electrical source (e.g., a power generator) via an electrical outlet or a fuel cell.
(13) The surface maintenance machine 200 can include one or electric motors 220 that are supported on the body 208 and can be located within the interior of the surface maintenance machine. The one or more electric motors 220 can receive power from the one or more batteries 218. Electric motors 220 supply torque to the surface maintenance machine 200, including the torque to rotate one or more of the wheels 210, 212 in order to propel the surface maintenance machine 200 in a selected direction.
(14) The surface maintenance machine 200 can include a surface maintenance head assembly 222 (sometimes referred to as a maintenance head assembly or maintenance head). The maintenance head assembly 222 supports one or more surface maintenance tools 224 such as scrub brushes, sweeping brushes, and polishing, stripping or burnishing pads, and tools for extracting (e.g., dry or wet vacuum tools). In some examples, the maintenance head assembly 222 can be a cleaning head comprising one or more cleaning tools (e.g., sweeping or scrubbing brushes) as surface maintenance tools. In other examples, the maintenance head assembly 222 is a treatment head comprising one or more treatment tools (e.g., polishing, stripping or buffing pads) as surface maintenance tools.
(15) Many different types of surface maintenance tools can be included to perform one or more maintenance operations on the surface 206. The maintenance operation can be a dry operation or a wet operation. In a wet operation, fluid, such as cleaning fluid from an on-board fluid (e.g., solution) tank 226, is supplied to, or proximate to, the maintenance head 222 where it can be sprayed onto the one or more surface maintenance tools 224, as is described later in this disclosure, or onto an underlying floor surface 206. Such maintenance tools include sweeping brushes, scrubbing brushes, wet scrubbing pads, polishing/burnishing and/or buffing pads. In some examples, one or more side brushes for performing sweeping, dry or wet vacuuming, extracting, scrubbing or other operations can be provided. The maintenance head assembly 222 can extend toward the surface 206 on which a maintenance operation is to be performed. For example, the maintenance head assembly 222 can be attached to the base of the surface maintenance machine 200 such that the head can be lowered to an operating position and raised to a traveling position. The maintenance head assembly 222 can be connected to the surface maintenance machine 200 using any known mechanism, such as a suspension and lift mechanism. The torque for the maintenance head can be provided by the one or more electric motors 220. In some examples, different ones of the one or more electric motors provide the torque to propel the machine and provide the torque to actuate components of the maintenance head assembly 222, such as the one or more surface maintenance tools 224.
(16) Continuing with the example of
(17) In some examples, the pump 234 can be one or more pumps that are separately controlled and in communication with separate outlet nozzles. In some examples, the pump 234 can be in fluid connection with both the cleaning fluid reservoir 226 and one or more outlet nozzles located on the surface maintenance head assembly 222. The pump 234 can be an electric diaphragm pump, but other types of pumps can be used. The pump 234 can be configured to pump cleaning solution from the cleaning fluid reservoir 226, through a fluid connection 232, to the one or more outlet nozzles. The pump 234 can be controlled through varying electrical power delivered to the pump, for example, increasing or decreasing the voltage applied to the pump. Increasing or decreasing the power delivered to pump 234, can change an amount of fluid pumped by pump 234, a pressure of the fluid exiting the one or more outlet nozzles, an intensity (e.g., velocity or proportional thereto) of the fluid exiting the outlet nozzles, and/or other properties of pumped fluids. In some examples, the pump 234 can be fluidly connected to a variable valve that can control properties of fluid passing therethrough (e.g., cleaning fluid), such as pressure, flow rate, velocity, and/or intensity of the fluid.
(18) In the example of
(19) In some examples, floor maintenance machine 200 can be configured without any floor facing or floor contacting liquid collection elements, such as a squeegee and/or vacuum collection system. Rather, residual liquid retained within a brush can be withdrawn directly from the brush within surface maintenance head assembly 222 using a different vacuum squeegee. This arrangement can be useful to minimize the footprint of floor maintenance machine 200, enhancing the mobility of the device and the ability of the device to access tight spaces, such as under and around merchandise display shelves in convenience stores. That being said, in some examples, floor maintenance machine 200 can include a floor facing liquid removal system in addition to the floor surface liquid removal system.
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(21) In some examples, surface maintenance head assembly 322 includes at least two rotational brushes 346, 344 to scrub the floor surface 306, although it can include additional rotational brushes. In the example of
(22) Surface maintenance head assembly 322 can be operated in a wet scrubbing mode wherein cleaning fluid is dispensed to, or toward, the assembly. In some examples, the cleaning fluid can be dispensed during rotation of the brushes 344, 346, 350 and/or when the brushes are stationary. To facilitate distribution of cleaning fluid, the surface maintenance head assembly 322 of
(23) In the example of
(24) In some examples, the one or more outlet nozzles 352, 354 are positioned to wet first brush 344 such that rotation of first brush 344 transfers cleaning fluid to the floor surface 306 and to second brush 346, which can also absorb some of the cleaning fluid from the floor surface 306. Thus, second brush 346 can also be wetted during operation of maintenance head assembly 322 even if cleaning fluid is not dispensed directly on second brush 344. However, in some examples, the one or more outlet nozzles 352, 354 can be positioned to dispense cleaning fluid on the second brush 346 in addition to or in lieu of dispensing cleaning fluid on the first brush 344.
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(26) In the example of
(27) In the example of
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(29) In the example of
(30) When configured as in
(31) Continuing with
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(35) In some examples, the first intensity of fluid exiting the outlet nozzle proximate the first side 896 of brush 844 corresponds to wetting a first area 888 of the brush. The first area 888 being closer to the first side 896 of brush 844, and thus closer to the outlet nozzle, than a second area 890 of the brush. After a length of time, the fluid exiting the outlet nozzle changes to a second intensity, greater than the first intensity, wetting the second area 890 of the brush 844. In other examples, the first intensity of fluid exiting the outlet nozzle proximate the first side 896 of brush 844 corresponds to wetting a second area 890 of the brush. The second area 890 being closer to a second side 898 of brush 844 and thus further from the outlet nozzle than a first area 888 of the brush.
(36) The process of varying the intensity of the fluid exiting the outlet nozzle between two or more intensities can be done in a cyclical manner, such as alternating back and forth between first and second intensities. For example, a cycle can include: changing the energy delivered to the pump using a change in voltage, thereby changing the intensity of the fluid exiting outlet nozzles, thereby changing the length of the brush that is wetted, and subsequently wetting the brush sufficiently. In some examples, additional intensities or off states can be included. In some examples, a pump can dispense fluid at a first intensity, then a second intensity different from the first, then completely suspend from dispensing fluid, then later resume dispensing at the first intensity. In some examples, the pump can dispense fluid in a range of intensities between the first intensity and the second intensity. Other methods of modulating the intensity of the dispensing (e.g., spraying) of the fluid are also contemplated, including modulating the area of the outlet orifice such as with a variable valve.
(37) In some embodiments, the length of time associated with each cycle can be varied. For example, the length of time the fluid is dispensing can be shorter than a length of time that the fluid is suspended from dispensing. In some examples, the time spent dispensing fluid at the first or second intensities and the time spent dispensing fluid at intensities different than the first or second intensities, can be varied. For example, the time spent at intensities which wet a second length of the brush can be longer than the time spent at intensities which wet a first length of the brush.
(38) In some cases, a process for wetting a brush (e.g., a cyclic process for wetting a plurality of areas of a brush) is automatically started after a predetermined time period of machine operation. In other cases, the process is started via manual control using the controls. In some embodiments, a machine can be capable of both automated and manual initiation of such processes. In other examples, only automatic or only manual initiation is possible.
(39) In some examples, fluid is applied to an area for a sufficient amount of time to wet substantially the entire surface of the roller within a distance range of the nozzle. For example, in some cases, the brush is rotating at a rate such that it takes a certain length of time to complete one revolution. In some embodiments, the pump is configured to apply fluid to a particular area for at least as long as it takes for the brush to complete one revolution. In some such examples, the pump applies fluid to an area for enough time for the brush to complete a plurality of revolutions.
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(41) The example of
(42) The example of
(43) The cleaning fluid source can be configured to vary the intensity and/or flow of the fluid being dispensed from each outlet nozzle simultaneously or independently. In one embodiment, cleaning fluid source is configured to simultaneously dispense the fluid from two outlet nozzles at the same level of intensity. In another example, the cleaning fluid source is configured such that the fluid intensity of different nozzles is different. In one such example, the intensities of the different nozzles are modulated separately but in a coordinated manner such that liquid dispensed by one outlet nozzle is less likely to contact or collide with the liquid dispensed by another outlet nozzle. In certain designs, when the fluid from different nozzles collides, it can unevenly coat the brush (e.g. too much fluid in the center of the brush and not enough along the ends of the brush). Such coordination of the nozzle dispensation may take the form of varying the relative timing and/or varying the intensity of the dispensation of the liquid from different nozzles. One nozzle may have a higher intensity (e.g., where liquid dispensed travels further along the length of the respective brush) while another nozzle, located at the opposite end of such brush, may have a lower intensity (e.g., where liquid dispensed travels nearer to the nozzle along the length of the same brush). In such coordinated manner, liquid dispensed at the lower intensity outlet nozzle is less likely to travel far enough to collide with the liquid dispensed at the higher intensity outlet nozzle. Similarly, when such nozzles are located at or towards opposite ends of a brush, the pump may cause liquid to not dispense from one nozzle while the liquid is dispensing from the second nozzle or while the liquid is dispensing from the second nozzle at a higher intensity. In such coordinated manner, liquid dispensed from one outlet nozzle is less likely to collide with the liquid dispensed from another outlet nozzle.
(44) Various examples have been described. These and other examples are within the scope of the following numbered embodiments.