Computer-controlled mobile crane
12415710 ยท 2025-09-16
Assignee
Inventors
Cpc classification
B66C23/54
PERFORMING OPERATIONS; TRANSPORTING
B66C13/48
PERFORMING OPERATIONS; TRANSPORTING
B66C23/42
PERFORMING OPERATIONS; TRANSPORTING
B66C23/36
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66C23/58
PERFORMING OPERATIONS; TRANSPORTING
B66C13/46
PERFORMING OPERATIONS; TRANSPORTING
B66C13/48
PERFORMING OPERATIONS; TRANSPORTING
B66C23/00
PERFORMING OPERATIONS; TRANSPORTING
B66C23/42
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A computer-controlled mobile crane is disclosed herein, comprising a column which is rotatable around its vertical axis, a hydraulically actuated primary arm, a hydraulically actuated secondary arm, and an attachment point to which a gripping assembly is attached. The components are actuated by a hydraulic control unit controlled by a computer control unit and corresponding software that generates an internal coordinate system on the basis sensors mounted on the crane and an optical measuring unit. The crane is capable of automatically using the gripping assembly to transport a load from an initial point to an end point where the load should be deposited while avoiding one or more obstacles in the path of travel of the gripping assembly and the load.
Claims
1. A computer-controlled mobile crane, comprising: a column, with a terminal portion which is faced towards the ground and rotates around a vertical geometric axis by a rotational hydraulic driving apparatus; the column mounted on a platform mountable on a motor vehicle; wherein the crane is furnished with supports for maintaining the motor vehicle in a secure position during its operation as well as for preventing the crane and also the motor vehicle from being overturned; wherein the supports comprise at least two protruding telescopic beams with each of them on its free terminal portion equipped with an approximately vertical telescopic supporting leg which is via hydraulic conduits connected with a control unit of a hydraulic unit of the crane and is movable towards the ground, by which each beam can also be placed in a desired position; a primary arm pivotally attached to said column at a terminal end faced away from the ground; a secondary arm pivotally attached to said primary arm at the end of the primary arm opposite that of the column; an attachment point suitable for attachment of a gripping assembly on a terminal portion of the secondary arm opposite that of the primary arm; wherein the primary arm is capable of movement via a first hydraulic cylinder, which is attached to the column and to the primary arm, which is connected via first hydraulic conduits to the control unit of the hydraulic unit of the crane; wherein the secondary arm is capable of movement via a second hydraulic cylinder, which is attached to the primary arm and the secondary arm, which is connected via second hydraulic conduits to the control unit of the hydraulic unit of the crane; wherein movement of the column, the primary arm, the secondary arm, or the gripping assembly are enabled by the control unit of the hydraulic unit of the crane; a computer control unit connected to the control unit of the hydraulic unit of the crane; an optical measuring unit connected to the computer control unit capable of optically recognizing a point as marked by a light beam on a surface; wherein the computer control unit is capable of generating a coordinate system in which the crane is located; wherein the optical measuring unit is capable of determining of a distance between the optical measuring unit and one or more marked reference points within the coordinate system so that on the basis of a measured distance between the optical measuring unit and the one or more marked reference points the coordinates of the one or more marked reference points are mathematically determined; a column sensor electrically connected to the computer control unit capable of determining a rotational position of the column within the coordinate system; a primary arm sensor electrically connected to the computer control unit capable of determining a position of the primary arm within the coordinate system; a secondary arm sensor electrically connected to the computer control unit capable of determining a position of the secondary arm within the coordinate system; wherein the computer control unit comprises a software stored on an electronic storage medium which is capable to operate the crane and transfer a load within the coordinate system within which the crane is located by transferring the load from an initial point (T.sub.1) to an end point (T.sub.2); wherein the optical measuring unit defines the initial point (T.sub.1) where the load is located and the computer control unit calculates coordinates of the initial point (T.sub.1) within the coordinate system (x, y z) based on the defining by the optical measuring unit; wherein the optical measuring unit defines the end point (T.sub.2) where the load is to be transferred and the computer control unit calculates coordinates of the end point (T.sub.2) within the coordinate system (x, y z) based on the defining by the optical measuring unit; wherein the optical measuring unit defines at least one intermediate point (T.sub.0) on an obstacle to be avoided and the computer control unit is capable of calculating the coordinates of the at least one intermediate point (T.sub.0) based on the defining by the optical measuring unit; wherein the computer control unit determines the position of the column, primary arm, secondary arm, attachment point, and the gripping assembly within the coordinate system using the column sensor, primary arm sensor, and secondary arm sensor; wherein, based on the of the initial point (T.sub.1) and the calculated at least one intermediate point (T.sub.0), the computer control unit calculates the necessary operation of the crane within the coordinate system to move the gripping assembly from a starting position towards the initial point (T.sub.1) and pick up the load, wherein the computer control unit is capable of moving the gripping assembly to avoid the at least one intermediate point (T.sub.0) on the obstacle located between the starting position and the initial point (T.sub.1); wherein, based on the calculated initial point (T.sub.1), the calculated end point (T.sub.2), and the calculated at least one intermediate point (T.sub.0), the computer control unit calculates the necessary operation of the crane within the coordinate system to move the gripping assembly and the load from the initial point (T.sub.1) towards the end point (T.sub.2) and release the load, wherein the computer control unit is capable of moving the gripping assembly and the load to avoid the at least one intermediate point (T.sub.0) on the obstacle located between the initial point (T.sub.1) and the end point (T.sub.2); wherein the computer control unit displays information related to the calculations required to move the load between the starting position, the initial point (T.sub.1), and the end point (T.sub.2) to a user; wherein upon receiving a command from the user, the computer control unit operates the crane within the coordinate system to move the gripping assembly from a starting position towards the initial point (T.sub.1), pick up the load and move the gripping assembly and the load from the initial point (T.sub.1) towards the end point (T.sub.2) and release the load, wherein the computer control unit is capable of moving the gripping assembly and the load to avoid the at least one intermediate point (T.sub.0) on the obstacle located between the starting position and the initial point (T.sub.1), or between the initial point (T.sub.1), and the end point (T.sub.2); wherein upon releasing the load, the computer control unit displays information related to the completed movement of the load between the initial point (T.sub.1), and the end point (T.sub.2) to the user.
2. The computer-controlled mobile crane according to claim 1, wherein the computer control unit is capable of determining the position of the column, primary arm, secondary arm, and gripping assembly in the coordinate system by storing and recalling in and from the electronic storage medium the last previously known position of the column, primary arm, secondary arm, and gripping assembly for use in calculating a movement of the load between a next initial point (T.sub.1) and a next end point (T.sub.2).
3. The computer-controlled mobile crane according to claim 1, wherein the optical measuring unit is mounted on a fixed and unchanging location on the crane.
4. The computer-controlled mobile crane according to claim 1, wherein the optical measuring unit is portable but is capable during operation of the crane of being in electronic communication with the computer control unit.
5. The computer-controlled mobile crane according to claim 1, wherein the computer control unit is programmed to calculate that the at least one intermediate point (T.sub.o) represents a highest point or peak of a pyramid or conical shaped obstacle within the coordinate system.
6. The computer-controlled mobile crane according to claim 1, wherein the computer control unit is programmed to calculate the coordinates of at least two intermediate points (T.sub.0) on the obstacle such that the at least two intermediate points (T.sub.o) represent two points on a line between the at least two intermediate points which corresponds to a top edge of the obstacle.
7. The computer-controlled mobile crane according to claim 1, wherein the optical measuring unit and the computer control unit (8) are capable of defining a plurality of obstacles and marking a plurality of points (T.sub.o) associated with the plurality of obstacles.
8. The computer-controlled mobile crane according to claim 1, further comprising a camera, which in conjunction with optical measuring unit and the computer control unit, is capable for recognition of objects, including recognition of the load which is to be transferred, wherein the computer control unit is capable of using data retrieved from the camera to further control the operation of the gripping assembly.
9. The computer-controlled mobile crane according to claim 1, wherein the coordinate system is an orthogonal (x, y, z) coordinate system.
10. The computer-controlled mobile crane according to claim 1, wherein the coordinate system is a cylindrical coordinate system.
11. The computer-controlled mobile crane according to claim 1, wherein the secondary arm may be comprised of two or more telescopic bearing sections which are capable of movement along the longitudinal axis of the secondary arm via a third hydraulic cylinder which is connected via third hydraulic conduits to the control unit of the hydraulic unit of the crane, wherein the attachment point is located on the outwardly protruding terminal portion of the innermost bearing section of the secondary arm.
12. The computer-controlled mobile crane according to claim 1, further comprising a hydraulic rotation unit between the attachment point on the free terminal portion of the secondary arm the gripping assembly, wherein the hydraulic rotation unit comprises a rotational hydraulic motor which is connected via hydraulic conduits connected to the control unit of the hydraulic unit of the crane and which is capable of rotation of the gripping assembly.
13. The computer-controlled mobile crane according to claim 11, further comprising a sensor capable to detect a position of the attachment point on the innermost bearing section within the coordinate system.
14. The computer-controlled mobile crane according to claim 12, further comprising a sensor capable to detect a rotational position of the gripping assembly which is attached to the hydraulic rotation unit within the coordinate system.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
DETAILED DESCRIPTION
(5) Embodiments of a computer-controlled mobile crane are disclosed according to
(6) The disclosed crane may be furnished with suitable supporting means for maintaining said crane in a substantially unchanging position during its operation as well as for preventing said crane and any apparatus to which said crane may be mounted from being overturned. In the embodiments shown in
(7) In the embodiments in the accompanying
(8) Said secondary arm 4 is on its another free terminal portion 42 furnished with an attachment point 420, which may be suitable for attachment of a moveable gripping assembly 6 on said terminal portion 42 of the secondary arm 4. In the shown embodiment said gripping assembly 6 is pivotally attached to said attachment point 420.
(9) Said primary arm 3 is in each position thereof supported by at least one driving means, in these embodiments a hydraulic cylinder 23, which is on the one hand attached to the column 2 and on the other hand to said primary arm 3, wherein said cylinder 23 is via suitable hydraulic conduits connected with said control unit 71 of a hydraulic unit 7 of the crane, and is such supplied with hydraulic fluid, by which pivoting of the primary arm 3 around the horizontal geometric axis 200 and relative to the column 2 is performed.
(10) Similarly, said secondary arm 4 is on said primary arm 3 supported by at least one hydraulic driving means, namely a hydraulic cylinder 34, which is on the one hand attached to primary arm 3, and on the other hand to said secondary arm 4, wherein said cylinder 34 is also via suitable hydraulic conduits connected with said control unit 71 of a hydraulic unit 7 of the crane, and is therefore supplied by hydraulic fluid and then may be correspondingly pivoted around the horizontal geometric axis 300 and relative to said primary arm 3. In
(11) In
(12) In
(13) Whenever such rotation unit 5 is present in an embodiment, it may also via suitable hydraulic conduits connected with said control unit 71 of a hydraulic unit 7 of the crane, which is required in order to enable controlled and predictable rotation of said gripping assembly 6 around its vertical geometric axis 600.
(14) In
(15) Said computer-controlled crane shown in
(16) Said computer control unit 8 is capable, in situ and as soon as the crane is stabilized and ready for operation, to establish as well as to maintain a coordinate system x, y, z, in which the crane is located. In the embodiments according to
(17) Said computer control unit 8 exchanges signals with an optical measuring unit 9, which may be a unit with an optically recognizable light beam, including for example optically recognizable points T.sub.1, T.sub.2, T.sub.0, which can be marked by said light beam on each measured surface. Optical measuring unit 9 may be oriented in various directions and towards each desired point of reference, wherein thanks to said visual recognition of the beam light, each illuminated or colored point on a surface can be recognized, by which also the distance of such point from said optical measuring unit 9 can be measured, upon which the retrieved data is forwarded or transmitted to the computer control unit 8. Said optical measuring unit 9 is therefore connected with said computer control unit 8 and is suitable for determining of each distance between said optical measuring unit 9 and reference points, for example reference points T.sub.1, T.sub.2, T.sub.0, on the basis of each position and orientation of said optical measuring unit 9 within said coordinate system x, y, z, since a light source and also a direction of said light beam are exactly defined in coordinate system x, y, z.
(18) In one of the embodiments in
(19) In some embodiments, and as shown in the
(20) Referring to
(21) Said computer control unit 8 may optionally be deactivated and eliminated from controlling said crane, upon which controlling of said hydraulic control unit 71 in the hydraulic unit 7 may be feasible either by means of manual controls or by means of any other control system, which is suitable for controlling such crane. It is namely no doubt clear to each person skilled in the art that various cranes may be controlled by means of manual handles and by shifting hydraulic valves or control valves in a hydraulic control unit 71 there-with, or by modern cranes also by means of a control stick, a so-called joystick. Consequently, the crane according to the present disclosure may still be controlled by manual means.
(22) In an embodiment of the crane according to the present disclosure, said computer control unit 8 is furnished with such software, which may be capable to determine a current position of said crane components, including said column 2, said primary arm 3, secondary arm 4, as well as of said gripping assembly 6, on the basis of assuming the last previously known position of said components within the said coordinate system, but before each subsequent initial point T.sub.1, end point T.sub.2 and potential obstacle T.sub.0 are defined. Such approach may be useful in a pre-programmed mode of operation of the crane, which may be used in a repeating and successive transferring of a plurality of loads without interruptions and by anticipating that the crane as such is perfectly stable and the coordinate system is deemed to be maintained all the time.
(23) To define one or more obstacles T.sub.o within an operational area of the crane, in some embodiments of the present disclosure said optical measuring unit 9 and said computer control unit 8 are able to operate on the basis of a presumption that marking just one point T.sub.o with coordinates x.sub.o, y.sub.o, z.sub.o on an obstacle actually means marking of the highest point on the obstacle, for example a peak of said obstacle, which may be presumed to be a square pyramid or a cone, which could for example represent a pile of earth, gravel, or construction debris, with the height z.sub.0 which may correspond to the width of square in a horizontal plane x-y of the coordinate system x, y, z. A suitable distance between the gripping assembly 6 along or over said obstacle during transferring of a load may be determined in advance, and may be either incorporated within the programming of said software, or particular circumstances may allow for manual user input.
(24) In another embodiment, said optical measuring unit 9 and said computer control unit 8 are able to operate on the basis of a presumption that marking of two points T.sub.o with two sets of x.sub.o, y.sub.o, z.sub.o coordinates on an obstacle should actually mean defining of a line between two points which corresponds to a top edge of said obstacle, which may then be presumed to be wedge-like body with a rectangular base plane x-y and triangular profile, wherein the shorter dimension of such assumed rectangular base is equal to the height z.sub.o of said body and the longer dimension thereof is equal to the distance between said two marked points. Also in such case, each distance between the gripping assembly 6 along or over said obstacle during transferring of each load can be determined in advance, which is either incorporated within the programming of said software, or a possibility is given that in each particular circumstances said distance is determined and manually input by a user. Additionally, said optical measuring unit 9 and said computer control unit 8 can also be suitable for defining of more than one obstacle and for marking of a plurality of points T.sub.o (x.sub.o, y.sub.o, z.sub.o), which each per se may belong to separate or a particular obstacle.
(25) In another embodiment, as shown in
(26) Said crane according to the present disclosure enables either manual or also computer-controlled gripping, transferring, and deposition of each solid load either in the form of a single piece having consistent stiffness and shape, or of a bundle of several such pieces, wherein said load may be transferred from each mathematically defined initial point T.sub.1 towards each mathematically defined end point T.sub.2, and each transferring of said load from said initial point T.sub.1 towards each end point T.sub.2 would have to be performed precisely and accurately, and in particularly also with the possibility of avoiding each potential collision with at least one obstacle T.sub.0, which may be defined within a coordinate system between said initial point T.sub.1 towards and said end point T.sub.2.