COVER PLATE ASSEMBLY AND CENTERING BAR
20250314061 ยท 2025-10-09
Inventors
Cpc classification
International classification
Abstract
A cover plate assembly includes a first track of a first base plate that is affixed to a first structural member and a second track of a second base plate that is affixed to a second structural member. The cover plate assembly further includes a centering bar slidably engaged with the first track of the first base plate and the second track of the second base plate, and having a centering bar opening that receives a fastener. A guide is coupled to the centering bar and aligns the fastener with the centering bar opening, and a cover plate having a cover plate aperture aligns with the guide and the centering bar opening. A spring assembly is attached to the centering bar and receives the fastener after the fastener is inserted through the cover plate aperture and the centering bar opening.
Claims
1. A cover plate assembly for an expansion gap formed between a first structural member and a second structural member, the cover plate assembly comprising: a first base plate having a first track and a second base plate having a second track, the first track of the first base plate being configured to affix to the first structural member and the second track of the second base plate being configured to affix to the second structural member; a centering bar slidably engaged with the first track of the first base plate and the second track of the second base plate, the centering bar having a centering bar opening configured to receive a fastener; a guide coupled to the centering bar, the guide being configured to align the fastener with the centering bar opening; a cover plate having a cover plate aperture configured to be aligned with the guide and the centering bar opening; and a spring assembly attached to the centering bar, the spring assembly being configured to receive the fastener after the fastener is inserted through the cover plate aperture and the centering bar opening.
2. The cover plate assembly of claim 1, wherein the first track and the second track are each curved concave tracks.
3. The cover plate assembly of claim 1, wherein the guide is a hollow, conical guide.
4. The cover plate assembly of claim 1, wherein the centering bar further comprises a first spherically shaped end and a second spherically shaped end positioned opposite the first spherically shaped end.
5. The cover plate assembly of claim 4, wherein the first spherically shaped end is configured to slidably engage the first track of the first base plate and the second spherically shaped end is configured to slidably engage the second track of the second base plate.
6. The cover plate assembly of claim 1, where the centering bar is formed of an extruded aluminum.
7. The cover plate assembly of claim 1, further comprising at least a first extension member and a second extension member, the first extension member extending between the centering bar and the first structural member and the second extension member extending between the centering bar and the second structural member.
8. The cover plate assembly of claim 7, wherein the first extension member includes a first spherically shaped end configured to slidably engage the first track of the first base plate and the second extension member includes a second spherically shaped end configured to slidably engage the second track of the second base plate.
9. The cover plate assembly of claim 7, wherein the centering bar further defines an upper cavity that extends across a centering length of the centering, the upper cavity being configured to secure the first extension member and the second extension member to the centering bar.
10. The cover plate assembly of claim 8, wherein the centering bar has a lower cavity configured to secure the spring assembly in alignment with the centering bar opening.
11. A cover plate assembly comprising: a centering bar including upper cavity defining an upper slit and a lower cavity defining a lower slit; a centering bar opening formed in a central portion of the upper cavity of the centering bar; a cover plate; a guide; and a spring having a flange positioned on an end of the spring, the spring being detachably coupled to the lower cavity of the centering bar via the flange; wherein the guide is detachably secured within the centering bar opening to align the cover plate, the centering bar, and the spring.
12. The cover plate assembly of claim 11, wherein the guide is a hollow, conical guide.
13. The cover plate assembly of claim 11, where the centering bar is formed of an extruded aluminum.
14. The cover plate assembly of claim 11, further comprising a fastener that extends through the cover plate, the centering bar, and the guide, and is received within a socket formed within the spring.
15. The cover plate assembly of claim 11, further comprising at least a first extension member and a second extension member, the first extension member and the second extension member being slidably received within the upper cavity of the centering bar.
16. A cover plate assembly comprising: a cover plate including a cover plate aperture formed through the cover plate; a centering bar including a centering bar opening formed through the centering bar; a fastener; and a guide detachably attached to the centering bar between the cover plate aperture and the centering bar opening; wherein the guide aligns the fastener with the cover plate aperture and the centering bar opening such that the fastener is insertable through the cover plate aperture and the centering bar opening to couple the cover plate to the centering bar.
17. The cover plate assembly of claim 16, wherein the guide is a hollow, conical guide.
18. The cover plate assembly of claim 16, where the centering bar formed of an extruded aluminum.
19. The cover plate assembly of claim 16, further comprising at least a first extension member and a second extension member, the first extension member and the second extension member being coupled to the centering bar.
20. The cover plate assembly of claim 19, wherein the first extension member includes a first spherically shaped end and the second extension member includes a second spherically shaped end.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Other features and advantages of the present disclosure will be understood from the following embodiments described in detail herein and with reference to the accompanying drawings, in which like reference numerals represent the same or similar components.
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[0023] Elements in the figures are shown for simplicity and clarity and are not necessarily drawn to exact scale. It can be understood that these accompanying drawings are not only intended to explain and illustrate the present disclosure and description, but also contribute to the scope of the present disclosure.
DETAILED DESCRIPTION
[0024] The implementation and application of embodiments of a cover assembly will be discussed in detail below. The cover assembly may include a first track of a first base plate that is affixed to a first structural member and a second track of a second base plate that is affixed to a second structural member. The cover plate assembly may further a centering bar slidably engaged with the first track of the first base plate and the second track of the second base plate, and having a centering bar opening that receives a fastener. A guide is coupled to the centering bar and aligns the fastener with the centering bar opening, and a cover plate having a cover plate aperture aligns with the guide and the centering bar opening. A spring assembly is attached to the centering bar and receives the fastener after the fastener is inserted through the cover plate aperture and the centering bar opening. In these embodiments, the guide may aid in reducing alignment issues during installation, thereby improving ease and efficiency of the overall installation process.
[0025] As provided herein, it should be appreciated that the terms disclosure, present disclosure and variations thereof are not intended to mean every possible embodiment encompassed by this disclosure. Thus, the subject matter of each such reference should not be considered as necessary for, or part of, every embodiment hereof because of such reference.
[0026] The term coupled and the like, and variations thereof, is intended to mean either an indirect or direct connection or engagement. Thus, if a first device couples to a second device, that connection may be through a direct connection, or through an indirect connection via other devices and connections.
[0027] Certain terms are used herein to refer to particular components. However, it should be understood that different persons may refer to a component by different names. This document does not intend to distinguish between components that differ in name but not function.
[0028] Furthermore, the terms including and comprising are used herein in an open-ended fashion, and thus should be interpreted to mean including, but not limited to.
[0029] Further, reference herein to components and aspects in a singular tense does not necessarily limit the present disclosure to only one such component or aspect, but should be interpreted generally to mean one or more, as may be suitable and desirable in each particular instance.
[0030] Preferred embodiments of the present disclosure are well adapted to carry out one or more of the objects of this disclosure. However, the present disclosure does not require each of the components and acts described above and are in no way limited to the above-described embodiments. Any one or more of the above components, features and processes may be employed in any suitable configuration without inclusion of other such components, features and processes. Moreover, the present disclosure includes additional features, capabilities, functions, uses and applications that have not been specifically addressed herein but are, or will become, apparent from the description herein
[0031] As noted hereinabove, traditional expansion joint cover assemblies incorporate centering bars that are secured to a cover plate of the assembly by placing a bolt, or other similar fastener, through pre-fabricated openings formed in each of the centering bar and cover plate. However, aligning the bolt with the pre-fabricated openings in the cover plate and centering bar is often challenging, which may cause installation challenges to users.
[0032] Furthermore, the rigid fastening mechanisms (e.g., bolts, etc.) used to fasten the centering bar to the cover plate of traditional cover assemblies may not be capable of compensating for three-dimensional movement of the underlying structures. Accordingly, movement of the underlying structures may result in misalignment, wear, and/or failure of the cover plate assembly over time.
[0033] Moreover, expansion joints are manufactured in a variety of sizes, which necessitates the use of centering bars having different lengths. In traditional expansion joint cover assemblies, the variety of expansion joints may result in the need for multiple centering bars, which may increase production complexity, tooling costs, and material waste.
[0034] The cover plate assembly and centering bar described herein aim to address these shortcomings by providing a centering bar that includes a guide configured to direct a fastener (e.g., bolt, screw, etc.) into an aperture formed in the centering bar. As will be described in additional detail herein, the guide may aid in reducing alignment issues during installation, thereby improvement case and efficiency of the overall installation process.
[0035] Furthermore, the centering bar of the cover plate assembly described herein may include a plurality of cavities that may be configured to facilitate the attachment of extension components. Accordingly, a user may adjust a length of the centering bar via the extension components, which may clement the need for multiple tooling configurations. The manufacturing of the plurality of cavities and the centering bar may also allow for enhanced durability and versatility of the cover plate assembly, as will be described in additional detail herein.
[0036] The present disclosure will now be described more fully with reference to the accompanying drawings, in which some preferred embodiments of the disclosure are shown. This disclosure may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. Like numbers refer to like elements throughout.
[0037] Referring now to
[0038] Referring still to
[0039] As further illustrated in
[0040] In some embodiments, it should be further appreciated that each of the first base plate 100 and/or the second base plate 101 may include a plurality of alignment slots. The plurality of alignment slots may aid in ensuring that a centering bar of the cover plate assembly 1000 is aligned with the first and second structural members 2000, 3000, as will be described in additional detail herein.
[0041] Referring still to
[0042] Referring still to
[0043] In the embodiments depicted in
[0044] Referring still to
[0045] In operation, and as described hereinabove, the first and second structural components 2000, 3000 may be subjected to forces (e.g., expansion and contraction forces, seismic events, mechanical vibrations, etc.) that may cause the first and second structural components 2000, 3000 to shift, thereby adjusting the expansion gap length of the expansion gap. For example, during contraction of the expansion gap 4000, a distance between the first and second spherically shaped ends 450, 451 of the first extension member 400 and the second extension member 401 may decrease in a longitudinal direction (e.g., in the +/x-direction as depicted in the coordinate axis of
[0046] It should be appreciated that, in these embodiments, equilibrium of the cover plate assembly 1000 may be maintained by increasing the distance between the first and second spherically shaped ends 450, 451 in either a transverse direction (e.g., the +/z-direction as depicted in the coordinate axis of
[0047] Similarly, during expansion of the expansion gap 4000, the distance between the first and second spherically shaped ends 450, 451 may increase in the longitudinal direction, and equilibrium of the cover plate assembly 1000 may be maintained by decreasing the distance between the first and second spherically shaped ends 450,451 in either the transverse direction, the vertical direction, or both, such that the cover plate assembly 1000 is capable of accommodating adjustments in the expansion gap length of the expansion gap 4000 without altering the centering bar length of the centering bar 300.
[0048] As further illustrated in
[0049] Referring still to
[0050] In the embodiments described herein, it should be appreciated that the various components of the cover plate assembly 1000 may be strong enough to withstand forces from applied above and/or across the cover plate assembly 1000 (e.g., traffic passing over a concrete road in which the cover plate assembly 1000 is used) and expansion and/or contraction forces (e.g. seismic forces) that impact the expansion gap length of the expansion gap, as has been described in detail herein. Accordingly, in these embodiments, suitable materials that may be used to manufacture the various components of the assembly may include metals, metal alloys and polymers, or any other similar materials without departing from the scope of the present disclosure.
[0051] More particularly, in some embodiments, the cover plate 200 may be formed of aluminum, stainless steel, carbon steel, bronze plate or aluminum extrusion. Similarly, the centering bar 300 may be formed of an aluminum extrusion, and the plurality of extension members may be fabricated from aluminum or carbon steel. Furthermore, the base members (e.g., first base plate 100 and second base plate 101) may also be formed of aluminum extrusion. In these embodiments, the first and second spherically shaped ends of the extension members may be formed of a thermoplastic elastomer and may be attached to the extension members using roll pins, while the guide may be formed of a polyethylene plastic. As noted hereinabove, it should be appreciated that the various materials described herein are for exemplary purposes only, and the various components of the cover plate assembly 1000 may each be formed of any material without departing from the scope of the present disclosure.
[0052] Turning now to
[0053] Referring still to
[0054] Referring still to
[0055] In the embodiments depicted in
[0056] In the embodiments described herein, it should be understood that the spring assembly 500 may enhance the engagement of the fastener 50 and the centering bar 300, while also offering vibration resistance and accommodating movement within the expansion gap 4000. For example, the spring assembly 500 may provide a preloaded force on the fastener 50 when the fastener is inserted into the socket 550, which may aid in ensuring that the fastener 50 remains secured within the socket 550. Furthermore, the spring assembly 500 may act to absorb dynamic forces acting on the cover plate assembly 1000 and/or the first and second structural elements 2000, 3000. For example, the spring assembly 500 may absorb shocks and/or other vibrations that may otherwise gradually loosen the fastener 50 from the socket 550 over time.
[0057] It should be appreciated that the upper and lower cavities 330, 340 may allow for the easy attachment of the first and second extension members 400, 401, the guide 600, and the spring assembly 500. Furthermore, in some embodiments, the upper and lower cavities 330, 340 may further include housings, notches, passages, recesses, slots, tracks, rails, grooves, or any other similar features which may enable the first and second extension members 400, 401, the guide 600, and the spring assembly 500 to be inserted into and secured within the centering bar 300.
[0058] Referring now to
[0059] Referring now to
[0060] As provided herein, it should be appreciated that the disclosed centering bar assembly 1300 may lower material costs and assembly costs of the cover plate assembly 1000. For example, extruding long sections of the centering bar 300 allows for the centering bar to easily be cut to desired lengths, rather than requiring different tooling and manufacturing for various centering bars 300 having different center bar lengths. Accordingly, once a desired centering bar length is determined, After determining a desired length of the centering bar 300, the centering bar assembly 1300 may be formed simply by forming the centering bar opening 680 and the centering bar apertures 320, 321 in the centering bar 300 and then attaching the centering bar 300 to the first and second extension members 400, 401, the guide 600, and the spring assembly 500. It should be further appreciated that the centering bar 300 described herein may also allow for savings in material costs as the extruded shapes with hollow cavities that form the centering bar 300 may provide structural strength but require but require less material than traditional centering bars.
[0061] Turning now to
[0062] As illustrated in
[0063] As illustrated most clearly in
[0064] It should be appreciated that the removal of the spring assembly 500 may, in some embodiments, enhance the durability of the cover plate assembly 1000. For example, in applications in which long term durability is desired, providing a rigid, spring-less cover plate assembly may minimize potential failure points in the cover plate assembly 1000. These embodiments may be particularly suitable to low-movement environments, in which dynamic forces on the expansion gap are minimal, as the flexibility afforded by the spring assembly 500 may not be needed. Accordingly, it should be appreciated that the spring assembly 500 may be optionally included in the cover plate assembly 1000, as may be determined as a product of the environment in which the cover plate assembly 1000 is employed.
[0065] While the cover plate assembly has been described in connection with certain illustrative embodiments, as shown in the various figures, it is to be understood that other similar embodiments may be used or modifications and additions may be made to the described embodiments for performing the same function without deviating therefrom. Furthermore, the various illustrative embodiments may be combined to produce the desired results. Therefore, the cover plate assembly should not be limited to any single embodiment, but rather construed in breadth and scope in accordance with the recitation of the appended claims.
[0066] In view of the foregoing, it should be appreciated that a cover assembly is described herein. The cover assembly may include a first track of a first base plate that is affixed to a first structural member and a second track of a second base plate that is affixed to a second structural member. The cover plate assembly may further a centering bar slidably engaged with the first track of the first base plate and the second track of the second base plate, and having a centering bar opening that receives a fastener. A guide is coupled to the centering bar and aligns the fastener with the centering bar opening, and a cover plate having a cover plate aperture aligns with the guide and the centering bar opening. A spring assembly is attached to the centering bar and receives the fastener after the fastener is inserted through the cover plate aperture and the centering bar opening. In these embodiments, the guide may aid in reducing alignment issues during installation, thereby improving case and efficiency of the overall installation process.
[0067] Many different arrangements of the various components depicted, as well as components not shown, are possible without departing from the scope of the present disclosure. Embodiments of the technology have been described with the intent to be illustrative rather than restrictive.
[0068] Alternative embodiments and alternative means of implementing the aforementioned may be completed without departing from the scope of the present disclosure. Certain features and sub-combinations may be employed without reference to other features and sub-combinations and are contemplated within the scope of the disclosure.
[0069] It should be understood that the embodiments as shown in the drawings only show the optional shapes, sizes and arrangements of optional components of the trampoline according to the present disclosure, which are merely illustrative but not restrictive, and other shapes, sizes and arrangements may be employed without departing from the idea and scope of the present disclosure.
[0070] The technical contents and technical features of the present disclosure are disclosed above, but it can be understood that various variations and improvements to the concepts disclosed above, and all the variations and improvements fall into the scope of protection of the present disclosure. The descriptions of the above embodiments are illustrative but not restrictive, and the scope of protection of the present disclosure is determined by the claims.