Light emitting device
11469351 · 2022-10-11
Assignee
Inventors
Cpc classification
H01L31/032
ELECTRICITY
H01L31/072
ELECTRICITY
Y02E10/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01L31/036
ELECTRICITY
International classification
H01L33/00
ELECTRICITY
H01L31/072
ELECTRICITY
Abstract
The present disclosure relates to a solid-state light emitting device, a solid state light absorbing device and methods for fabricating the same. In particular, the present disclosure relates to a light emitting device comprising: a transition metal dichalcolgenide layer disposed between two layers of a material with a bandgap larger than the transition metal dichalcolgenide layer; a plurality of nanoparticles embedded into the transition metal dichalcolgenide layer and being arranged to form a plurality of allowable energy levels within the bandgap of the transition metal dichalcolgenide layer; and electrodes arranged to apply a voltage across the two layers and the transition metal dichalcolgenide layer; wherein, when a voltage within a predetermined range is applied to the electrodes, photons with a wavelength within a specific wavelength range are emitted by the device and the wavelength range can be varied by varying the voltage across the two layers and the transition metal dichalcolgenide layer.
Claims
1. An inorganic light emitting device comprising: a transition metal dichalcolgenide layer disposed between two layers of a material with a bandgap larger than the transition metal dichalcolgenide layer; a plurality of nanoparticles embedded into the transition metal dichalcolgenide layer and being arranged to form a plurality of allowable energy levels within the bandgap of the transition metal dichalcolgenide layer, wherein the plurality of nanoparticles comprise a first set of nanoparticles with an average size between 2 nm and 3 nm, a second set of nanoparticles with an average size between 5 nm and 6 nm, and a third set of nanoparticles with an average size between 9 nm and 10 nm; and electrodes arranged to apply a voltage across the two layers and the transition metal dichalcolgenide layer; wherein, when a voltage within a predetermined range is applied to the electrodes, photons with a wavelength within a specific wavelength range are emitted by the device and the wavelength range can be varied by varying the voltage across the two layers and the transition metal dichalcolgenide layer.
2. The device of claim 1 wherein the voltage within a predetermined range is applied to the pair of electrodes at room temperature and ambient pressure conditions.
3. The device of claim 1, wherein the transition metal dichalcolgenide layer consists of tungsten diselenide.
4. The device of claim 3, wherein the transition metal dichalcolgenide layer consists of less than thirty atomic monolayers of tungsten diselenide.
5. The device of claim 3, wherein the transition metal dichalcolgenide layer consists of less than five atomic monolayers of tungsten diselenide.
6. The device of claim 3, wherein the transition metal dichalcolgenide layer consists of a single atomic monolayer of tungsten diselenide.
7. The device of claim 1, wherein the plurality of nanoparticles consist of tungsten diselenide nanoparticles.
8. The device of claim 7, wherein the plurality of tungsten diselenide nanoparticles are in the form of tungsten diselenide flakes.
9. The device of claim 1, wherein the transition metal dichalcolgenide layer forms one or more light emitting layer, wherein the two layers comprise wide bandgap materials.
10. The device of claim 1, wherein the nanoparticles comprise tungsten diselenide nanoparticles with a standard size deviation between 0.5 nm and 2 nm.
11. An inorganic photovoltaic device comprising: a transition metal dichalcolgenide layer disposed between two layers of a material with a bandgap larger than the transition metal dichalcolgenide layer; a plurality of nanoparticles embedded into the transition metal dichalcolgenide layer and being arranged to form a plurality of allowable energy levels within the bandgap of the transition metal dichalcolgenide layer, wherein the plurality of nanoparticles comprise a first set of nanoparticles with an average size between 2 nm and 3 nm, a second set of nanoparticles with an average size between 5 nm and 6 nm, and a third set of nanoparticles with an average size between 9 nm and 10 nm; and electrodes arranged to apply a voltage across the two layers and the transition metal dichalcolgenide layer; wherein, when a voltage within a predetermined range is applied to the electrodes at room temperature and ambient pressure conditions, photons with a certain wavelength are emitted by the device and the wavelength of the photons can be varied by varying the applied voltage.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Features and advantages of the present invention will become apparent from the following description of embodiments thereof, by way of example only, with reference to the accompanying drawings, in which:
(2)
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DETAILED DESCRIPTION OF EMBODIMENTS
(7) In the following description a solid-state LED device with a tunable emission wavelength and a PV device with tunable absorption are described. In some embodiments, the light-emitting layer of the LED is based on one or more transition metal dichalcolgenide layers that comprise embedded nanoparticles. The nanoparticles form allowable energy levels within the bandgap of the transition metal dichalcolgenide layer. In alternative embodiments, the transition metal dichalcolgenide layers may function as a light-absorbing layer in a PV device.
(8) Referring now to
(9) A further layer of BN 18 is formed in contact with the light emitting layer 20 to complete the vertical quantum well structure.
(10) In alternative embodiments, the LED device may have a light emitting layer that comprises multiple atomic layers of WSe.sub.2, for example up to five.
(11) Nanoparticles 24 have different sizes and can be formed using several methods as explained below. In the embodiment described, nanoparticles 24 consist of tungsten diselenide and are produced by laser radiation with a wavelength of 532 nm and 300 mW that powers passing through an optical microscope. The laser beam is focused by an objective lens to create a spot size of 1 μm onto the sample surface.
(12) Nanoparticles 24 have three different average sizes. A first set of nanoparticles has an average size between 2 nm and 3 nm. A second set of nanoparticles has an average size between 5 nm and 6 nm and a third set of nanoparticles has an average size between 9 nm and 10 nm. The device illustrated in
(13) The thickness of tunnel barrier h-BN layers 16, 18 is critical for the performance of device 10. Charge carriers are injected from the highly conductive transparent graphene electrodes via the h-BN to the WSe.sub.2 layer(s). Such a process, requires careful control of the dwell time of the injected electrons and holes in the layer with 2D WSe.sub.2 quantum dots as photoemission is a slow process in comparison with the characteristic time required to penetrate the junction between graphene and WSe.sub.2.
(14) For example, an extremely thin h-BN layer may allow carriers to directly tunnel from one electrode to another, thus reducing the efficiency of current-to-light conversion as the carriers do not stay in the WSe.sub.2 long enough. The dwelling time can be controlled by optimizing the thickness of h-BN layers as the tunnel barriers. In the embodiment described herein, h-BN layers with a thickness between a single molecular layer and five molecular layers are used to increase the time that the electrons and holes spend inside the 2D WSe.sub.2 quantum dots to facilitate radiative recombination.
(15) Similar to other 2D materials, the graphene, h-BN and WSe.sub.2 can be fabricated with chemical vapour deposition (CVD), physical vapour deposition (PVD), mechanical exfoliation, electrochemical exfoliation and other technologies. As an example, in order to fabricate the high quality materials cost effectively on 4 inch substrates or larger size, the Applicants used a CVD methodology. The substrates used for the processing can be Ni, Cu, Fe, sapphire, Ge, Ge/Si, SiO.sub.2/Si, SrTiO.sub.3/GaAs, SrTiO.sub.3/Si, SiC and other materials.
(16) The availability of high-quality, large, single crystal Si wafers is fundamental to current Si-based electronics. It meets the primary requirements of cost-efficient, reliable, and high throughput synthesis over wafer-scale dimensions with methods compatible with current semiconductor technology.
(17)
(18) Electrons and holes recombine in layer 22 emitting photons within a given wavelength range. The wavelength range is determined by the configuration of the plurality of allowable energy levels 24 within the bandgap of the WSe.sub.2 layer 22 and the voltage applied to electrodes 12 and 14.
(19) In particular, the radiative recombination process depends on the relative position of the lowest unoccupied state of electrons and the highest occupied state of holes. Layer 22 contains multiple in-gap states, allowing for the combination of electron and holes at different energy levels in a single structure through voltage tuning of Fermi level, this results in the changing of the emission wavelength without assembling multiple devices with different band gaps. The in-gap states are generated by scaling the WSe.sub.2 light-emitting layer to OD, which exhibit discrete energy levels. When these levels interface with a sizable band gap material with correct work function the discrete energy levels will be positioned in the middle of the band gap playing the role of the in-gap states.
(20) 2D materials have emerged as promising candidates for flexible and inexpensive optoelectronic devices since they can be fabricated on a wide range of substrate through simple chemical or physical deposition techniques.
(21) Transition metal dichalcogenide (TMD) materials, like MoS.sub.2, have shown to be suitable candidates for LED devices. However, MoS.sub.2-based LED devices have many disadvantages, such as low efficiency and broad line-width emission. Further, these devices only function in cryogenic temperature.
(22) LED devices based on other 2D materials, such as reduced graphene/graphene oxide have been reported as the first tunable visible colour LED but these graphene based devices can only operate for tens of seconds in ambient environment. These limitations affect the application range of many 2D materials as LED devices.
(23) The WSe.sub.2 layer 22 can function as an efficient light emitting material under electronic excitation. However, unlike other 2D transition metal dichalcogenides and graphene based LED, the present Inventors have found that WSe.sub.2 shows exceptional light emitting efficiency with narrow bandwidth due to the emission originated by the exciton binding of electron and hole and the large spin-orbit splitting. In addition, WSe.sub.2-quantum well-based LED devices can operate without degrading performance at room temperature under ambient pressure. The devices disclosed herein use a light-emitting layer based on WSe.sub.2 and embedded nanoparticles to create in-bandgap radiative states.
(24) WSe.sub.2 nanoparticles are used in the device described herein to obtain OD exciton emission. The sample size can be controlled in a wide range of methods ranging from physical vapour deposition to mechanical exfoliation using nanotechnology. By controlling the sizes of the WSe.sub.2 nanoparticles the light-emission properties of the LED can be controlled.
(25) In the device described, the WSe.sub.2 monolayer with embedded WSe.sub.2 flakes 20 is positioned between layers BN to create a sharp emission peak. The quantum well structure enhances the emission intensity of the WSe.sub.2 monolayer 20 and significantly reduces the bandwidth of the emission peak due to the nature of the confined WSe.sub.2 layer 20. In addition, the wide band gap materials will not participate in the emission process since the applied voltage will not alter the chemical potential close to their conduction band due to their very large energy gap. Thus, only layer 20 participates in the emission process. Finally, to control the position of the Fermi level, the top and bottom electrodes 12 and 14 are placed on top and at the bottom of the quantum well structure. These electrodes can be made of different transparent conductive materials such as conductive oxides including ITO and ZnO, conductive polymers, metal, alloys, carbon materials, like graphene, and phase-engineered TMD material like 1T-WSe.sub.2. These layers play the role of the carrier injection into layer 20 to change the positions of the Fermi level and, therefore, the emission wavelength.
(26) When a quantum dot-2D TMD hybrid structure undergoes an optical excitation, it creates an exciton whose energy is different from the exciton energy of the QD and of the 2D materials. This hybrid exciton is formed based on the electron resided on the QD structures, and the hole resided on the 2D TMD layer.
(27) In alternative embodiments, different quantum dot (QD) materials, such as PbS, CdS, CdSe, and anti-perovskite halides may be used in the light-emitting region of the device. By selecting the appropriate material and the size of the quantum dot, the hybrid exciton energy levels and bandwidth can be tuned in a wide range. In addition, the QDs may be fabricated by conventional chemical synthesis which is inexpensive. Such a device based on the appropriate selection of the QD material provides a new efficient tunable LED device. Furthermore, the efficiency and performance of the WSe.sub.2-QD layer is enhanced.
(28) Referring now to
(29) At step 32 a substrate is provided and a bottom conductive electrode is formed. The first layer of a wide bandgap material, BN in the embodiment described, is formed onto a portion of the substrate at step 33. At step 34, the transition metal dichalcolgenide layer, in the embodiment described WSe.sub.2, is formed onto a portion of the first layer. The WSe.sub.2 layer comprises a plurality of nanoparticles arranged to form a plurality of allowable energy levels within its bandgap. A second layer of BN is formed at step 35 to complete the vertical quantum well structure. At step 36, a top electrode is formed, a graphene electrode in the specific embodiment described.
(30) During step 34, the formation of nanoparticles arranged to form a plurality of allowable energy levels within its bandgap, may comprise the step of forming WSe.sub.2 flakes. The flakes are treated under an intense laser light with different exposure time and laser energy to alter the surface morphology and chemical adsorption on WSe.sub.2. Such a technique allows engineering of the chemical and photonic properties of the WSe.sub.2. The laser treatment can be tuned to control the band structure of the WSe.sub.2 flakes.
Manufacturing Example 1
(31) In an embodiment, the device described above with reference to
(32) Germanium is catalytic active, which can lower the energy barriers for the catalytic decomposition of carbon precursor to induce formation graphitetic carbon. Further, carbon has extremely low solubility in germanium even at the melting temperature of Ge, thus enabling growth the complete monolayer or multilayer graphene; germanium has very similar thermal expansion coefficient with graphene, supressing intrinsic wrinkle formation in graphene layers.
(33) The crystallographic orientations of the Ge/Si substrates can be (001), (110) and (111) or others. The preparation parameters for the Ge/Si substrates 400 with various crystallographic orientations are the same. For example, to prepare the (110) single crystal Ge film 402 on (110) Si wafer 401, the (110) Si wafer 401 is chemically cleaned with 10% diluted HF to remove all types contaminants for creating an H-terminated surface. Subsequently the (110) Si wafer 401 is baked at 1000° C. in ultrahigh purity H.sub.2 to remove the native oxide. The as-cleaned (110) Si wafer 401 is immediately loaded into a low-pressure CVD chamber with the pressure of ˜3×10.sup.−6 Torr. Using the flow rate of 40 sccm, the precursor of Germane (GeH.sub.4) gas is purged into the chamber with a pressure from 10˜30 Torr at 300˜930° C. for 30 mins. With this process, a (110) Ge film 402 with thickness from 1 nm to 1 μm or thicker is formed on the (110) Si wafer 401. After the Ge growth, the post-annealing at 800° C. in H.sub.2 is performed to reduce the threading dislocation density and ready for the fabrication of high quality graphene electrodes of 101, 204 and 301 on the as-prepared substrates.
(34) After the deposition of (110) Ge buffer layer 402 on the (110) Si wafer 401, a mixture gas of Methane (CH.sub.4) and ultrahigh purity H.sub.2 is purged into the chamber with a total pressure of 100 Torr at 900˜930° C. for 5˜120 mins. Subsequently, the as-grown material is rapidly cooled to room temperature under vacuum, ready for the deposition of h-BN tunnelling barrier layers of 102, 205 and 302. Other graphene electrodes described in
(35) To grow the h-BN tunnelling barrier layers, the as-prepared graphene/Ge/Si is transferred into another chamber to anneal in the purging Ar/H.sub.2 or ultra-high purity H.sub.2 with the pressure of 800 mTorr at 800° C. for 20 mins and then 1000° C. for 20 mins. At 130° C., the carrier gas Ar/H.sub.2 or ultra-high purity H.sub.2 takes the precursor ammonia borane (NH.sub.3-BN.sub.3) into the chamber for h-BN growing. The pressure of Ar/H.sub.2 gas or ultra-high purity H.sub.2 is kept at 400 mTorr. The thickness of h-BN is controlled by manipulating the growing time from 1 to 60 mins or longer. In fact, the h-BN/graphene layers can also be synthesized with different techniques, precursors and fabrication parameters. Other h-BN tunnelling barriers described in
(36) The fabrication parameters for spectrally tunable LEDs described can be altered depending on the instruments and synthesise techniques. For example, the flow rate of carrier gas or pressure is determined by the size and shape of the chambers. The temperature can also be lowered if Plasma Enhanced Chemical Vapour Deposition (PECVD) is used for the fabrication. The graphene/hBN/WSe.sub.2/hBN/graphene layers can also be grown on the other catalysts, such as Cu foils first and then transferred on the SiO.sub.2/Si substrate. The 2D WSe.sub.2 quantum dots can also be fabricated through plasma, laser, ion irradiation or UV irradiation treatment on mono- or multilayered WSe.sub.2 to produce the short-range order regions in the materials and then recrystallized by annealing the materials at a lower temperature. By manipulating the annealing temperature, the size of 2D WSe.sub.2 quantum dots can be controlled precisely. Alternatively, the 2D WSe2 quantum dots can be synthesised by using colloidal chemistry methodology and then deposited on the 2D WSe.sub.2 or h-BN/graphene heterostructures with spin coating, printing or other technologies.
Manufacturing Example 2
(37) In embodiments, the device described above with reference to
(38) A silicon dioxide surface with a thickness of 300 nm is provided on a silicon substrate and cleaned with acetone and ethanol for 15 min, respectively. The as-cleaned surface is used for the deposition of a stacked-layered van der Waals heterostructure.
(39) The LED is structured as a stacked-layer van der Waals heterostructure of light emitting quantum wells, which has the configuration of graphene/h-BN/WSe2/h-BN/graphene. The monolayer of WSe.sub.2, which contains WSe.sub.2 quantum dots with three specified sizes, is encapsulated between thin (2-5 monolayers) hexagonal boron nitride (hBN) tunnel barriers with top and bottom transparent graphene electrodes for vertical current injection. Such a van der
(40) Waals heterostructure is fabricated using multiple “peel/lift” procedure in ambient. In this experiment, micromechanical cleavage with Scotch-tape is used to fabricate atomically thin layers from bulk crystals of graphite, h-BN and WSe.sub.2. After exfoliating a layer of crystal from the bulk crystals with tape, three to ten repetitive exfoliations or more by folding tape are used to control the final thickness of the exfoliated flakes. More exfoliations result in a thinner layer and eventually achieve a monoatomic layer of the materials. For example, in the graphene bottom electrode fabrication, the tape surface, which contains graphene flakes, was pressed against the SiO.sub.2/Si substrate and then peeled off rapidly. With this process, the graphene flakes with the desired thicknesses are left on the substrate.
(41) A mixture of poly dimethyl-siloxane and curing agent was poured into a Teflon mould, which was then placed into a vacuum desiccator for degasing. Subsequently a curing process was performed in an oven at 60° C. for 24 hours.
(42) In this embodiment, except for the bottom electrode of monoatomic-layered graphene, other atomically thin layers of materials are fabricated using the following procedure. Similar to the fabrication of bottom electrode graphene, Scotch-tape is used to exfoliate thin layers of the materials following by repetitive exfoliation till the thickness of flakes reach to the desired thickness. To fabricate a layer of h-BN tunnel barrier for bottom barrier, the tape that contains a three layer h-BN flakes is pressed against the PMDS and then is peeled off rapidly.
(43)
(44) Before the WSe.sub.2 layer is exfoliated from the crystal, a laser-treatment on the surface of crystal with focused laser beam was used to improve the electrical and photoconductive properties of the WSe.sub.2 layer by controlling the photochemical reaction on the surface of the WSe.sub.2 layers. A common defect in WSe.sub.2 thin film is the Se vacancies that can act as free carrier scattering and trapping due to their deep energy level in the bandgap. As a result, the occurrence of these defects in WSe.sub.2 layers can significantly lower the conductivity and photoconductivity. The laser-treatment of WSe.sub.2 with focused laser beam can significantly enhance the desirable electronic and optical properties by inducing oxygen substitution in the Se vacancies. Since oxygen has the same valence state as Se, it can act as an isoelectronic substitution on the Se vacancy site to improve the overall quality of the WSe.sub.2 layer as demonstrated in previous study. Specifically, WSe.sub.2 photodetector device has been shown to exhibit an increase of 400 times in output current after its exposure to laser annealing.
(45) In addition, the Inventors have found that the laser annealing process also provides a micropatterning effect through heat from the focused laser beam. The sample absorbs the photons and converts the energy into thermal energy. The generated heat facilitates the sublimation of the upper layers to realize the direct thinning. As a result, the laser treatment can be used to pattern a quantum dot structure embedded in a mono or multilayered sample.
(46) Laser Beam Treatment Details
(47) The laser annealing was performed with a laser beam with a wavelength of 532 nm and 300 mW power passing through an optical microscope. The laser beam was focused by an objective lens to create a spot size of ˜1 μm onto the WSe.sub.2 surface. The sample is placed on a motorized stage so the laser beam can scan the entire sample. The sample is conducted in an ambient condition to allow maximum exposure to oxygen gas. The sample is also exposed to other gases like CO, NO and NO.sub.2 to repair the Se vacancies. The photoconductivity performance of the WSe.sub.2 exposed to different gas under different laser treatment is compared to determine the optimal laser annealing condition. Furthermore, the laser spot size is also controlled by varying the numerical aperture of the focused lens to achieve a nano-meter scale spot size to pattern the nanoflake quantum dots with three specified sizes embedded inside the WSe.sub.2 layer. The WSe.sub.2 layer embedded by nanoflake quantum dots is exfoliated, transferred and then stacked on the bottom h-BN tunnel barrier as described above.
(48) Referring now to
(49) The light emission wavelengths of the LED with the tunable WSe.sub.2-based emitting layer are tunable between 450 nm and 775 nm dependent on the embedded materials in the WSe.sub.2-based layer.
(50) The emitting layer WSe.sub.2-QD can be used as many-body excitonic emission for photovoltaic devices. The QD is dispersed in the single layer WSe.sub.2. The exciton is formed between the holes in WSe.sub.2 and electron in the QD. The exciton lifetime and wavelength can be tuned by changing the chemical composition and the sizes of the QDs.
(51) The emitting layer can comprise a multilayer of single WSe.sub.2-QD like WSe.sub.2-QD-TMD, in which the QD is embedded between the WSe.sub.2 single layer and another single layer TMD to tune the excitonic lifetime and wavelength.
(52) In embodiments, a power conversion efficiency (PCE) for the PV device higher than the theoretical efficiency of conventional organic dye (˜8.1%) solar cell can be obtained.
(53) In alternative embodiments, different confining layers can be used instead of BN. Using wide bandgap perovskite materials, for example, can be useful for display, communications and lighting applications.
(54) Other applications of the technology described herein include: variable wavelength LEDs for enhancing the capacity of telecommunication signals or channels via wireless telecommunication or optical fibres; enhanced LED displays; agriculture lightings; medical lighting; sterilization; wearable mobile communication and medical devices. Further, the WSe.sub.2-based emitting layer can be used as saturable absorber for tunable wavelength lasers.
(55) The term “comprising” (and its grammatical variations) as used herein are used in the inclusive sense of “having” or “including” and not in the sense of “consisting only of”.
(56) It will be appreciated by persons skilled in the art that numerous variations and/or modifications may be made to the invention as shown in the specific embodiments without departing from the spirit or scope of the invention as broadly described. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive.