BEARING RETENTION FOR VACUUM TANK LINKAGE

Abstract

A bearing assembly for a door linkage. The bearing assembly is placed about a shaft which runs through a central opening in an arm, and the arm rotates about the shaft. The bearing assembly comprises a central composition bushing, a boss which is rotationally locked with the arm, and a plate. The central opening is large enough such that all the elements of the bearing assembly can be removed without disassembling the arm. The plate retains the elements of the bearing assembly in place when the arm is in use. The plate may also provide torque transmission between the boss and the arm.

Claims

1. A method of replacing wear components in a bearing assembly disposed in an arm linkage, the method comprising: removing a clip ring disposed about a pin extending through the bearing assembly; detaching a bushing access plate from an outer side of the arm linkage, wherein the bushing access plate comprises a torque-transmitting interface with a boss disposed about the pin; withdrawing the boss, and at least one bushing from the bearing assembly through a central opening in the arm linkage; thereafter, installing at least one bushing about the pin; and reattaching the bushing access plate to the outer side of the arm linkage and disposing the clip ring about the pin to retain the bearing assembly.

2. The method of claim 1 wherein the arm linkage comprises a first arm and a second arm, wherein the first arm comprises an inner plate and an outer plate, wherein the step of detaching the bushing access plate comprises detaching the bushing access plate from the outer plate.

3. The method of claim 2 in which the at least one bushing is replaced without requiring disconnection of the outer plate from the inner plate.

4. The method of claim 2 in which the second arm is configured to contact the at least one bushing at a curved section.

5. The method of claim 1 wherein the torque-transmitting interface comprises a flat section.

6. The method of claim 1 in which the at least one bushing comprises a roller bushing disposed about the boss, and a composition bushing disposed between the boss and the pin.

7. The method of claim 1 further comprising installing a replacement boss about the pin, prior to reattaching the bushing access plate.

8. The method of claim 7 further comprising orienting the bushing access plate such that the torque-transmitting feature mates with a torque-transmitting feature of the replacement boss, prior to reattaching the bushing access plate.

9. The method of claim 1 wherein the at least one bushing is replaced without detaching the arm linkage from a vehicle-mounted body.

10. The method of claim 1 wherein the step of installing at least one bushing about the pin comprises installing at least one replacement bushing about the pin.

11. The method of claim 1 in which the bushing access plate comprises a flange, in which the step of reattaching the bushing access plate comprises connecting the flange to the outer side of the arm linkage.

12. The method of claim 1 wherein the arm linkage is attached by the pin to a vacuum tank, and configured to open a door of the vacuum tank.

13. A method of using a linkage arm, comprising: using a cylinder to rotate a first arm about a pin, the first arm comprising a first plate and a second plate; removing a bushing access plate from the first plate, the bushing access plate comprising a first layer and a second layer, wherein the first layer is configured to transmit torque between the bushing access plate and a boss, and wherein the second layer is configured to restrict longitudinal movement of the boss relative to the pin; removing at least one bushing from about the pin; thereafter, placing at least one replacement bushing about the pin; and reattaching the bushing access plate to the first plate.

14. The method of claim 13 further comprising: after removing the bushing access plate from the first plate, removing the boss from about the pin; and thereafter, placing a replacement boss about the pin.

15. The method of claim 13 in which the boss extends from a first end to a second end, and wherein each of the first end and the second end comprise a torque-transmission feature.

16. The method of claim 15 in which the torque-transmission feature is a flat.

17. The method of claim 13, wherein: the at least one bushing comprises a roller bushing disposed about the boss and a composition bushing disposed within the boss, and wherein the step of placing at least one replacement bushing about the pin comprises: placing a replacement roller bushing about the boss; and placing a replacement composition bushing about the pin.

18. The method of claim 13 wherein the step of using the cylinder to rotate the first arm about the pin further causes a second arm, attached to the first arm, to move from a first position to a second position, wherein: the first position is defined by the second arm to be disposed between the first plate and the second plate; and the second position is defined by the second arm extending from the first arm such that the first arm positions a door in an open condition.

19. The method of claim 18 in which the second arm contacts the at least one bushing when in the first position.

20. A method of servicing a linkage mechanism configured to rotate about a fixed pin extending from a structure, the method comprising: rotating a first arm about the pin to actuate a door; removing a bushing access plate from an exterior surface of the first arm, the bushing access plate comprising torque-transmitting geometry and a longitudinal retention feature; extracting, without disassembling the first arm, a boss and at least one bushing from the linkage mechanism through a central aperture in the exterior plate; installing at least one replacement bushing about the pin; and reinstalling the bushing access plate in torque-transmitting engagement with the boss to reestablish rotary function of the linkage mechanism.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0003] FIG. 1 is a side view of a vacuum tank with bearing retention structure within a door opening mechanism.

[0004] FIG. 2A is the tank assembly of FIG. 1 with the door opening mechanism extended such that the door is part-way open.

[0005] FIG. 2B is the tank of FIG. 2A with the door opening mechanism extended such that the door is fully open.

[0006] FIG. 3 is a cutaway side view of the tank as shown in FIGS. 2A and 2B, with an outer plate of a first arm of the door opening mechanism removed, a such that a second arm can be seen nested about the bearing retention structure. The door is closed in FIG. 3.

[0007] FIG. 4 is a side view of the door opening mechanism with the vacuum tank removed from the image.

[0008] FIG. 5 is an exploded view of the first and second arm of the door opening mechanism, with elements of the bearing retention structure shown.

[0009] FIG. 6 is a sectional view taken along section A-A shown in the inset therein. The second arm can be seen at the top of the image, nested with the first arm.

[0010] FIG. 7 is a perspective sectional view with sections taken at two separate angles such that internal structure of the bearing mechanism 32 can be seen.

[0011] FIG. 8A is a bottom front left view of a boss for use with the bearing mechanism. The boss has two flats at its ends and a flange ring at one end.

[0012] FIG. 8B is a bottom view of the boss of FIG. 8A.

[0013] FIG. 9A is a back top right view of a bushing access retainer. The back side shown faces the outer plate of the first arm.

[0014] FIG. 9B is a back view thereof.

[0015] It should be understood that front and back, top and bottom with respect to the components are non-limiting, as the machine's components will rotate with respect to an observer.

DETAILED DESCRIPTION

[0016] Turning now to the figures, FIGS. 1, 2A and 2B show a side view of a vacuum tank 10 having a linkage, or door opening mechanism 12, which operates to open and close a door 18. The mechanics of the door opening mechanism 12 are similar to that shown in U.S. Pat. No. 10,844,572, issued to Bural, et al., the contents of which are incorporated herein by reference.

[0017] A novel bearing mechanism 32 is used in the configuration shown. While this configuration of the door opening mechanism 12 is shown for illustrative purposes, other linkages which rotate about a shaft may benefit from the use of the novel bearing mechanism 32 of the invention.

[0018] The door opening mechanism 12 is attached at a first point 14 to the vacuum tank 10. The mechanism 12 is attached at a second point 16 to a door 18. As shown in FIGS. 2A and 2B, the mechanism 12 extends to raise the door 18. It should be understood that a similar or identical mechanism to mechanism 12 is provided on the opposite side of the vacuum tank 10.

[0019] Vacuum tanks such as tank 10 are typically mounted to a trailer or truck, and are used to remove and store spoils from near a worksite. As the tank 10 fills, spoils are kept inside because the door opening mechanism is in a closed position, preventing the door 18 from opening. The tank 10 can then be moved from the job site to a disposal site, and the spoils disposed at an appropriate location by opening the door 18 and tilting the tank 10.

[0020] With reference to FIGS. 3-4, the door opening mechanism 12 is shown in more detail. The mechanism 12 comprises a cylinder 20, a first arm 22, and a second arm 24. The cylinder 20 is attached at the first point 14 to the vacuum tank 10, and at a third point 26 to the first arm 22. The second arm 24 is attached to the door 18 at the second point 16 and to the first arm 22 at a fourth point 28.

[0021] The first arm 22 is disposed between the third 26 and fourth 28 point. The first arm 22 is further attached to the vacuum tank 10 at a central, fifth point 30. The first arm 22 rotates about the fifth point 30 due to the bearing mechanism 32 located at the fifth point.

[0022] As best shown in FIGS. 2A and 2B, the door 18 is closed by full extension of the cylinder 20, and is opened by full retraction of the cylinder. In the view shown in FIG. 2A, for example, with the cylinder 20 in an intermediate position, retraction of the cylinder will rotate the first arm 22 clockwise around fifth point 30, causing the second arm 24 to extend and open the door 18. Extension of the cylinder 20 would likewise cause the first arm 22 to rotate counter-clockwise about the fifth point 30, moving the door 18 into a closed position. On the opposite side of the tank 10, rotation direction with respect to extension and retraction of the cylinder 20 is necessarily opposite, but retraction again opens the door 18 while extension closes the door.

[0023] As best shown in FIG. 5-7, the first arm 22 has inner 40 and outer 42 plates. The orientation of these plates is substantially parallel. In previous mechanisms, such as that shown in U.S. Pat. No. 10,844,572, the outer plate 42 would have to be removed and the cylinder 20 and second arm 24 disconnected if internal wear parts such as bushings wore out in the area around the fifth point 30. In this disclosure, however, the bearing mechanism 32 of the present invention provides a rotary support mechanism that enables the replacement of wearing parts without disassembling the first arm 22 or reducing the integrity of the door opening mechanism 12.

[0024] The bearing mechanism 32 extends through both the inner 40 and outer 42 plate of the first arm 22. The second arm 24 is configured to nest between the inner 40 and outer 42 plate and interlocks with the first arm 22 at the bearing mechanism 32.

[0025] The bearing mechanism 32 comprises a composition bushing 50, a boss 52, a roller bushing 54, a bushing access 56, and a clip ring 58. The composition bushing 50, boss 52, and roller bushing 54 are concentric sleeves, allowing these features to rotate relative to one another.

[0026] The composition bushing 50 surrounds a shaft or pin 60 extending along a longitudinal axis from the vacuum tank 10. The bearing mechanism 32 provides rotational freedom between the pin 60 and elements disposed outside of the composition bushing 50. The pin 60 may be attached to a shaft (not shown) which extends partially or completely through the vacuum tank 10.

[0027] The boss 52 surrounds the composition bushing 50. The boss 52 extends through central holes 64 which are formed in each of the inner 40 and outer 42 plate. The boss 52 comprises a central, cylindrical segment 70, a first end 72 and a second end 74. The ends 72, 74 preferably define flats 76 which may be used to place the boss 52 in torque-transmitting engagement with another element. Alternatively, the ends 72, 74 may be polygons, define a protrusion, have splines, or incorporate another torque-transmitting feature.

[0028] The first end 72 has a flange 78 which extends beyond the flat 76. The second end 74, as shown, does not have such a flange. The boss 52 is shown in detail in FIGS. 8A-8B. The flange 78 is optional, though it aids in spacing the first arm 22 correctly on pin 60. Zero, one or two flanges could be used depending upon the particular needs.

[0029] The boss 52 mates with the central hole 64 of the inner plate 40 at its second end 74. The flat 76 of the second end 74 interacts with a corresponding flat 65 in the inner plate 40. As a result, the boss 52 rotates with the inner plate 40 without imparting that rotation to either the roller bushing 54 or the composition bushing 50.

[0030] The roller bushing 54 is disposed about the outer periphery of the cylindrical segment 70 of the boss 52. The roller bushing 54 rotates relative to the boss 52, and provides a location for the second arm 24 to nest. The second arm 24 has a radiused notch portion 25 that corresponds to an outer surface of the roller bushing 54. The roller bushing 54 may be shorter than the gap between the inner 40 and outer 42 plates, with the boss 52 extending beyond it at both ends.

[0031] The bushing access 56 is shown in detail in FIGS. 9A-9B. The bushing access 56 comprises a ring portion 80, a pair of horizontal flanges 82, and a curved ridge 84. The ring portion 80 and curved ridge 84 form layers of the bushing access 56. The ring portion 80 faces and abuts the boss 52. The ring portion 80 has a flat 86 or other torque transmitting feature which is configured to be complementary with the flat 76 or other torque transmitting feature of the first end 72 of the boss 52. The curved ridge 84 inhibits longitudinal movement of the cylindrical segment 70 of the boss 52. The bushing access 56 includes a central aperture which has a smaller inside diameter than the outside diameter of the boss 52.

[0032] The horizontal flanges 82 are configured for attachment to an outer surface of the outer plate 42. For example, bolts (FIGS. 6-7) may be used to connect the flanges 82 to the outer plate 42 through bolt holes 83. The outer plate 42 has a central hole 64, but the central hole of the outer plate does not have a plate. Therefore, rotation imparted to the boss 52 by the inner plate 40 is passed to the boss 52, from the boss 52 to the bushing access 56 at its flat 76, and from the bushing access to the outer plate 42 through connections on the horizontal flanges 82. The bushing access 56 thus rotates with the outer plate 42, as best seen in FIGS. 1, 2A, and 2B.

[0033] The clip ring 58 is placed around elements which protrude through the bushing access 56 to inhibit longitudinal movement of the elements of the bearing mechanism 32.

[0034] When the composition bushing 50 or roller bushing 54 needs replacement, it should be understood that the clip ring 58 is first removed, then the bushing access 56 is disconnected from the outer plate 42. The central hole 64 of the outer plate 42 is larger in inside diameter than the outer diameter of each of the roller bushing, 54. Accordingly, once disconnected, each of the roller bushing 54, boss 52 and composition bushing 50 may be removed from the bearing mechanism 32 without requiring disconnection of the outer plate 42 of the first arm 22. Worn parts may be replaced, disposed in the correct orientation around the pin 60, and the bushing access 56 and clip ring 58 re-installed.

[0035] The various features and alternative details of construction of the apparatuses described herein for the practice of the present technology will readily occur to the skilled artisan in view of the foregoing discussion, and it is to be understood that even though numerous characteristics and advantages of various embodiments of the present technology have been set forth in the foregoing description, together with details of the structure and function of various embodiments of the technology, this detailed description is illustrative only, and changes may be made in detail, especially in matters of structure and arrangements of parts within the principles of the present technology to the full extent indicated by the broad general meaning of the terms in which the appended claims are expressed.