ELECTRICAL POWER SYSTEM
20250316978 ยท 2025-10-09
Assignee
Inventors
- Pablo A. BRIFF (Derby, GB)
- David R. TRAINER (Derby, GB)
- Mark J P Boden (Derby, GB)
- Mark R. Sweet (Derby, GB)
Cpc classification
H02M7/10
ELECTRICITY
H02K7/1823
ELECTRICITY
H02M1/12
ELECTRICITY
H02M1/14
ELECTRICITY
H02M7/06
ELECTRICITY
H02M7/4835
ELECTRICITY
International classification
H02K7/18
ELECTRICITY
Abstract
An electrical power system 10, comprising: a rotary electrical machine 12 configured to output AC; a diode-bridge rectifier 13 having an AC input connected to the electrical machine 12 and a DC output (DC+, DC); an active filter circuit 14 comprising a plurality of power semiconductor switches 141.sub.L-H, 142.sub.L-H connected in a bridge configuration between first and second output terminals 14.sub.out, the first and second output terminals 14.sub.out connected to the DC output (DC+, DC) of the diode-bridge rectifier 13; and a controller 15 configured to control a switching operation of the plurality of power semiconductor switches 141.sub.L-H, 142.sub.L-H of the 10 active filter circuit 14 to control an output voltage V.sub.filt across the first and second output terminals 14.sub.out of the active filter circuit 14.
Claims
1. An electrical power system, comprising: a rotary electrical machine configured to output AC; a diode-bridge rectifier having an AC input connected to the electrical machine and a DC output (DC+, DC); an active filter circuit comprising a plurality of power semiconductor switches connected in a bridge configuration between first and second output terminals, the first and second output terminals connected to the DC output (DC+, DC) of the diode-bridge rectifier; and a controller configured to control a switching operation of the plurality of power semiconductor switches of the active filter circuit to control an output voltage (V.sub.out) across the first and second output terminals of the active filter circuit.
2. The electrical power system of claim 1, wherein the rotary electrical machine has an integer number R3 of phases and the diode-bridge rectifier is an R-phase full-wave diode-bridge rectifier.
3. The electrical power system of claim 2, wherein the rotary electrical machine is configured to output an R-phase trapezoidal or quasi-trapezoidal voltage.
4. The electrical power system of claim 1, wherein the rotary electrical machine has an integer number R3 of phases and the diode-bridge rectifier comprises R single-phase full-wave diode-bridge rectifier circuits connected in series at their DC sides, an AC input of the r-th single-phase full-wave diode-bridge rectifier circuit being connected to an r-th phase of the electrical machine.
5. The electrical power system of claim 4, wherein R=3 and the diode-bridge rectifier comprises: a first single-phase full-wave diode-bridge rectifier circuit having an AC input connected to a first phase of the electrical machine and having first and second DC terminals (DC.sub.1+, DC.sub.1), the first DC terminal (DC.sub.1+) forming a first DC output (DC+) of the diode-bridge rectifier; a second single-phase full-wave diode-bridge rectifier circuit having an AC input connected to a second phase of the electrical machine and having third and fourth DC terminals (DC.sub.2+, DC.sub.2), the third DC terminal (DC.sub.2+) connected to the second DC terminal (DC.sub.1) of the first single-phase full-wave diode-bridge rectifier circuit; and a third single-phase full-wave diode-bridge rectifier circuit having an AC input connected to a third phase of the electrical machine and having fifth and sixth DC terminals (DC.sub.3+, DC.sub.3), the fifth DC terminal (DC.sub.3+) connected to the fourth DC terminal (DC.sub.2) of the second single-phase diode-bridge rectifier, and the sixth DC terminal (DC.sub.3) forming the second DC output (DC) of the diode-bridge rectifier.
6. The electrical power system of claim 4, wherein each of the R phases of the rotary electrical machine is configured to output a one-phase trapezoidal or quasi-trapezoidal voltage.
7. The electrical power system of claim 1, further comprising a voltage sensor (V) configured to measure a voltage across the DC output (DC+, DC) of the diode-bridge rectifier and to provide the measured voltage to the controller, and wherein the controller is configured to: identify one or more harmonics to be filtered; determine, from the measured voltage, an output voltage for filtering the one or more harmonics; control the switching operation of the plurality of power semiconductor switches of the active filter circuit so that the output voltage (V.sub.out) across the first and second output terminals of the active filter circuit is equal to the determined output voltage.
8. The electrical power system of claim 7, wherein determining the output voltage for filtering the one or more harmonics comprises: determining, from the measured voltage, a harmonic content for each of the one or more harmonics; and determining, based on the harmonic content of the one or more harmonics, the voltage output for filtering the one or more harmonics.
9. The electrical power system of claim 8, wherein determining the harmonic content for each of the one or harmonics comprises: transforming the measured voltage from a time domain into a frequency domain and determining, for each of the harmonics, an amplitude and phase at a frequency of the harmonic.
10. The electrical power system of claim 9, wherein determining the voltage output for filtering the one or more harmonics comprises summing, for each of the one or more harmonics that are to be filtered:
11. The electrical power system of claim 7, wherein identifying the one or more harmonics to be filtered comprises: identifying one or more pre-defined harmonic frequencies in a look-up table; or identifying one or more harmonic frequencies from the voltage measurement.
12. The electrical power system of claim 7, wherein the one or more harmonics includes one or more harmonics having a frequency, f, satisfying f=6n*f.sub.0, wherein n is an integer and f.sub.0 is a fundamental frequency of the AC output of the rotary electrical machine.
13. The electrical power system of claim 1, wherein: the active filter circuit comprises a plurality of active bridge circuits connected in parallel between the first and second output terminals, each of the plurality of active bridge circuits comprising a plurality of power semiconductor switches; and the controller is configured to control a switching operation of the plurality of power semiconductor switches of each of the active bridge circuits and thereby control the output voltage (V.sub.out) across the first and second output terminals of the active filter circuit.
14. The electrical power system of claim 13, wherein the controller is configured to time-interleave the switching operation of the plurality of active bridge circuits of the active filter circuit.
15. The electrical power system of claim 14, wherein: the plurality of active bridge circuits of the active filter circuit comprises P groups of Q active bridge circuits, P and Q being integers greater than one; and the controller is configured to temporally synchronize the switching operation of the Q active bridge circuits of each group and time-interleave the switching operation of the P groups.
16. The electrical power system of claim 1, wherein: the active filter circuit comprises a plurality of series-connected active bridge circuits, each of the plurality of series-connected active bridge circuits comprising a plurality of power semiconductor switches; and the controller is configured to control a switching operation of the plurality of power semiconductor switches of each of the plurality of series-connected active bridge circuits and thereby control the output the output voltage (V.sub.out) across the first and second output terminals of the active filter circuit.
17. The electrical power system of claim 1, wherein: the active filter circuit comprises a plurality of series-connected cells, each cell of the plurality of series-connecting cells comprising a plurality of parallel-connected active bridge circuits, each of the plurality active bridge circuits comprising a plurality of power semiconductor switches; and the controller is configured to control a switching operation of the plurality of power semiconductor switches of each of the plurality of active bridge circuits and thereby control the output voltage (V.sub.out) across the first and second output terminals of the active filter circuit.
18. The electrical power system of claim 1, wherein the rotary electrical machine comprises a rotor and a stator provided within a casing, and wherein the diode-bridge rectifier is connected to windings of the stator within the casing.
19. The electrical power system of claim 1, further comprising a DC electrical network connected to the DC output (DC+, DC) of the diode-bridge rectifier.
20. An aircraft comprising the electrical power system of claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Embodiments will now be described by way of example only with reference to the accompanying drawings, which are purely schematic and not to scale, and in which:
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DETAILED DESCRIPTION
[0053]
[0054] The diode-bridge rectifier 13 converts the AC input to a DC output, labelled DC+, DC. A DC link capacitor, C.sub.DC, is shown to be connected between the DC outputs DC+, DC, the function of which will be familiar to those skilled in the art. The DC outputs DC+, DC are connected to, for example, a DC electrical network 16 at the DC Point of Connection (DC-PoC). In other examples, the DC outputs may be connected to an Energy Storage System (ESS), a DC load, or an AC load via a DC: AC converter (e.g., an inverter). The active filter circuit 14, connected in series between the DC output of the rectifier 13 and, e.g., the DC electrical network 16, performs active harmonic filtering to improve the quality of the DC output, as will be described in more detail below.
[0055]
[0056] The diodes, which are passive components, rectify the AC output from the electrical machine 12 to a DC output across DC+, DC. The resulting DC voltage is the time-interleaved rectified phase-to-phase voltage of each of the three phases composing the diode-bridge rectifier 13a. Each phase conducts at different time instants, here for a total conduction period of 120 electrical degrees per electrical cycle, where all phases contribute to form a continuous-time DC voltage. Referring to
[0057] It can be seen from
[0058] Referring now to chart (d) of
[0059] The active filter circuit 14 comprises an active bridge circuit 140, which in this example is a full-bridge circuit. The full-bridge circuit 140 comprises two half-bridge circuits and a DC capacitor, C.sub.1, connected in parallel. Each half-bridge includes a high-side power semiconductor switch 141.sub.H, 142.sub.H connected to a higher voltage DC rail and a low-side power semiconductor switch 141.sub.L, 142.sub.L connected to a lower voltage DC rail. Each half-bridge further includes a respective intermediate AC node 141.sub.N, 142.sub.N, which provides a terminal and is where the respective low-side and high-side power semiconductor switches (e.g., 141.sub.L, 141.sub.H) of the half-bridge are connected in series. The intermediate node 141.sub.N of a first of the half-bridge provides a first output terminal, whilst the intermediate node 142.sub.N of a second of the half-bridge provides a second output terminal, a potential difference between which is the output voltage, V.sub.out.
[0060] The power semiconductor switches 141.sub.L,H, 142.sub.L,H may be MOSFETs, e.g., SiC or GaN MOSFETs, or another type of transistor. The diodes connected in anti-parallel with the power semiconductor switches 141.sub.L,H, 142.sub.L,H may be discrete components or may instead represent the body diode character where the semiconductor switches are MOSFETs. Although a full-bridge circuit is illustrated, other active bridge circuits 140 could be used instead. Examples include half-bridge circuits and H-bridge circuits.
[0061] Without loss of generality, it can be said that the active filter circuit 14 emulates an impedance, Z, which can be expressed as:
[0063] Equation 3 relates the output voltage and the current flowing across the active filter circuit 14, in the Laplace domain:
It is important to consider that the filter circuit 14 is not driving the current, I, that flows across itthe current is driven by the external circuit. Instead, the role of the filter circuit 14 is to react to the current by imposing an impedance, Z(s), that has the effect of performing the required harmonic filtering of the current. From this, it can be appreciated that the impedance, and thus the filtering action, provided by the active filter circuit 14 will depend on the output voltage, V.sub.out, across the output terminals 14.sub.OUT of the active filter circuit 14. As will be understood by those skilled in the art, V.sub.out may be controlled by controlling the switching operation of power semiconductor switches 141.sub.L-H, 142.sub.L-H, for example by selecting and applying a suitable Pulse Width Modulation (PWM) strategy. The PWM scheme may be implemented by a controller 15 that interfaces with the gate drivers (GD in
[0064] At 101, a voltage measurement, V.sub.dc, is made at the DC-PoC, for example using a voltage sensor as illustrated in
[0065] At 102, the controller 15 identifies one or more harmonics that are to be filtered (e.g., removed or attenuated) by the active filter circuit 14. In some examples, the harmonics to be filtered may be predefined (for example, they may be one or more of the 6nf.sub.o harmonics described above) and stored in memory accessible to the controller 15, e.g., in a look-up table. In other examples, the controller may perform a frequency sweep algorithm, e.g., on the measured voltage, to identify one or more harmonic frequencies of interest.
[0066] At 103, the controller 15 performs a frequency-domain analysis of the voltage measurement to quantify the harmonic content at each of the frequencies identified in step 102. For example, the controller 15 may compute a Fast Fourier Transform (FFT) or another similar or suitable transform or algorithm (e.g., Goertzel's Algorithm) and from this estimate the amplitude (A.sub.i) and phase (.sub.i) at each of the N harmonic frequencies (.sub.i=2f.sub.i) of interest, where N is the total number of harmonics to be filtered.
[0067] At 104, for each of the N frequencies of interest, the controller 15 computes a time-domain signal using the amplitude and phase determined at step 104. This may take the form:
[0068] At 105, the N time-domain signals, v.sub.i, of the N harmonics are summed to give a voltage, V.sub.filt, that can be used as V.sub.out to filter the harmonics:
[0069] At 106, having determined V.sub.out, the controller 15 implements a suitable PWM strategy, through control of the gate drivers of the power semiconductor switches 141.sub.L-H, 142.sub.L,H, so that the output voltage, V.sub.out, is equal to V.sub.filt.
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[0073] The three single-phase windings 12.sub.1, 12.sub.2, 12.sub.3 may be wound about a common electrical machine stator but, unlike the windings of
[0074] Comparing
[0075] Although the harmonic content of the DC link voltage output by the arrangement of
[0076] In each of the above examples, the electrical machine 12 is a three-phase machine. However, this need not be the case and the present disclosure may be extended to electrical machines having a different number of phases (e.g., four), with diode-bridge rectifiers 13 configured to rectify said different number of phases (e.g., a four-phase full-wave diode-bridge rectifier, or four one-phase full-wave diode-bridge rectifiers).
[0077] In each of the above examples, the active filter circuit 14 filters harmonics of an order satisfying 6nf.sub.0. Depending on the needs of the system (e.g., which harmonics contribute most to the total harmonic distortion), the active filter circuit 14 may filter additional or alternative harmonics. Different harmonics may dominate if, for example, the electrical machine produces a more sinusoidal back-emf.
[0078] As noted previously, the electrical machine 12 may be configured to output a trapezoidal or quasi-trapezoidal back-emf. A trapezoidal EMF can be generated through a combination of winding design and magnet pole shaping, and a non-limiting example electrical machine 12 is illustrated in
[0079] As noted previously, the electrical machine 12 and the diode-bridge rectifier 13 of
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[0082] Utilizing a plurality of parallel active bridge circuits, the current across each active bridge circuit is reduced by a factor of N (i.e., the current it is |1/N). The total conduction losses are reduced by a factor of N, as each of the N parallel-connected electronic impedances dissipate 1/N.sup.2 of the conduction power losses that would be dissipated by one equivalent electronic impedance. Further, due to the linear dependency of the switching losses with switching frequency, input voltage (drain-to-source voltage for a MOSFET) and conducted current, reducing the conducted current by a factor of N in each of the parallel branches allows for an increase of the switching frequency by the same factor (N), assuming constant switching losses per active bridge circuit 140.
[0083] Faster switching the power semiconductor switches 141.sub.L,H, 142.sub.L,H of the active filter 14 improves the time-continuity of the presented waveform. Thus, by utilizing a plurality of parallel-connected active bridge circuits, 140a, 140b, . . . , 140N, the time-continuity of the waveform may be improved further, and/or a larger range of harmonics may be filtered without unacceptable degradation of the waveform. Further, in some instances the magnitude of the current may be a limiting factor in determining whether the active filter 14 can filter a given harmonics due to, e.g., the current ratings of the power semiconductor switches 141.sub.L,H, 142.sub.L,H. Increasing the number of parallel-connected active bridge circuits, and thus reducing the current across each active bridge circuit, may relax this limitation.
[0084] The switching operation of each of the plurality of parallel-connected active bridge circuits may be synchronized in time (i.e., if power semiconductor switch 141.sub.L of bridge circuit 140A is switched on, the semiconductor switch 141.sub.L of all other bridge circuits 140B, . . . , 140N are switched on at the same time). In other examples, however, the switching operation of the parallel-connected active bridge circuits 140A-N may be time-interleaved.
[0085] In a first example of time-interleaved switching, the switching operation of each individual one of the active bridge circuits 140A, 140B, . . . , 140N is temporally offset from the others so that each active bridge circuit has a unique switching period within each fundamental frequency cycle. Time interleaving the switching of N active bridge circuits 140A, 140B, . . . , 140N in this way emulates the fast switching of a single active bridge circuit. In other words, each one of the N active bridge circuits 140A, 140B, . . . , 140N need not be switched any faster but, from the perspective of the external circuit, the active filter circuit 14 appears to be switching N times faster due to the staggered switching of the N active bridge circuits. Each active bridge circuit handles the full current 11 but for only a fraction, 1/N, of each fundamental cycle.
[0086] In a second example of time-interleaved switching, the N active bridge circuits 140A, 140B, . . . , 140N are divided into P groups of Q active bridge circuits (i.e., PQ=N). For a given one of the P groups, the switching operation of the Q active bridge circuits is synchronized. However, the switching operation of each of the P groups are time-interleaved so that each group of Q active bridge circuits has a unique switching period within each fundamental frequency cycle. From the perspective of the external circuit, the switching rate appears higher by a factor of P due to the staggered switching of the P groups. Using this approach, each active bridge circuit conducts only a fraction, 1/Q, of the total current 11. Reducing the current by a factor of Q allows the switching rate of the power semiconductor switches to be increased by a factor of Q. Thus, the overall increase in switching rate may be as a high as a factor of PQ=N, as in the previous examples. However, compared with the first example of inter-leaved switching, the current that must be conducted by each active bridge circuit is lower (|1/Q rather than |1). Compared with the non-interleaved example, the rate at which the power semiconductor switches must be switched 141.sub.L,H, 142.sub.L,H to achieve the factor of N increase is reduced by factor of Q. Thus, the second example may provide a balance between the requirements of the non-interleaved approach (reduced current but requiring a high semiconductor switching rate) and the first example of interleaved switching (no increase in semiconductor switching rate but high current per active bridge circuit).
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[0089] It will be understood that the invention is not limited to the embodiments above-described and various modifications and improvements can be made without departing from the concepts herein. The invention has been described with reference to aerospace applications but could be used in other transport and non-transport applications. Except where mutually exclusive, any of the features may be employed separately or in combination with any other features and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein.
[0090] Various examples have been described, each of which feature various combinations of features. It will be appreciated by those skilled in the art that, except where clearly mutually exclusive, any of the features may be employed separately or in combination with any other features and the invention extends to and includes all combinations and sub-combinations of one or more features described herein.