DEVELOPMENT DEVICE AND IMAGE FORMING APPARATUS THEREWITH
20250314990 ยท 2025-10-09
Assignee
Inventors
Cpc classification
G03G15/0942
PHYSICS
G03G15/0812
PHYSICS
G03G2215/0838
PHYSICS
G03G15/0921
PHYSICS
G03G15/0808
PHYSICS
G03G15/0898
PHYSICS
International classification
Abstract
A development device includes a developer container having a first conveyance chamber and a second conveyance chamber above it, a first stirring-conveyance member, a second stirring-conveyance member, a developer carrying member, and a regulation blade. The developer carrying member includes a magnetic member having a regulation pole, a main pole, a release pole, and an attracting pole. A release start position at which the magnetic force of the release pole becomes 5 [mT] or less is below a straight line L1 horizontally passing through the center of a rotation shaft of the second stirring-conveyance member and when the central angle of a developer releasing region where the magnetic force between the release pole and the attracting pole is 5 [mT] or less is represented by X [] and the peak magnetic force of the attracting pole is represented by Y [mT], Y2.1X32.7 is satisfied.
Claims
1. A development device developing an electrostatic latent image formed on an image carrying member into a toner image, comprising: a developer container including a first conveyance chamber and a second conveyance chamber disposed above the first conveyance chamber across a partition portion, the developer container storing two-component developer containing carrier and toner; a first stirring-conveyance member rotatably supported in the first conveyance chamber, the first stirring-conveyance member conveying, while stirring, developer in the first conveyance chamber in a first direction; a second stirring-conveyance member rotatably supported in the second conveyance chamber parallel to the first stirring-conveyance member, the second stirring-conveyance member conveying, while stirring, developer in the second conveyance chamber in a second direction opposite to the first direction; a developer carrying member rotatably supported on the developer container, the developer carrying member carrying on a surface thereof the developer in the second conveyance chamber; and a regulation blade disposed opposite the developer carrying member, the regulation blade regulating a layer thickness of the developer on the developer carrying member, wherein feeding of the developer to the developer carrying member and collection of the developer from the developer carrying member are carried out in the second conveyance chamber, the developer carrying member includes: a development sleeve rotatable and in a cylindrical shape; and a magnetic member fixed inside the development sleeve so as not to be rotatable, the magnetic member having, along a rotation direction of the development sleeve, a plurality of magnetic poles including a regulation pole opposite the regulation blade, a main pole opposite the image carrying member, a release pole releasing the developer carried on the developer carrying member, and an attracting pole attracting the developer onto the developer carrying member, and a release start position at which a magnetic force of the release pole becomes 5 [mT] or less is below a straight line L1 horizontally passing through a center of a rotation shaft of the second stirring-conveyance member and, when a central angle of a developer releasing region where a magnetic force between the release pole and the attracting pole is 5 [mT] or less is represented by X [] and a peak magnetic force of the attracting pole is represented by Y [mT], formula (1) below is satisfied:
2. The development device according to claim 1, wherein formula (2) below is satisfied:
3. The development device according to claim 1, wherein formula (3) below is satisfied:
4. The development device according to claim 1, wherein the straight line L1 is positioned above a straight line L2 horizontally passing through a rotation center of the developer carrying member and the straight line L2 is positioned above a straight line L3 horizontally passing through a center of a rotation shaft of the first stirring-conveyance member.
5. The development device according to claim 1, wherein the release start position, which is a position between the release pole and the attracting pole where a peak magnetic force of the release pole falls is at a same height as a top face of the partition portion.
6. The development device according to claim 1, wherein an attraction start position that is a position between the release pole and the attracting pole where the peak magnetic force of the attracting pole rises is positioned below a top end part of the second stirring-conveyance member.
7. An image forming apparatus comprising the development device according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0006]
[0007]
[0008]
[0009]
[0010]
DETAILED DESCRIPTION
[0011] Now, an embodiment of the present disclosure will be described with reference to the accompanying drawings.
[0012] In the image forming portions Pa to Pd, photosensitive drums 1a, 1b, 1c, and 1d are provided, which carry visible images (toner images) of the different colors. In addition, an intermediate transfer belt 8 that rotates clockwise in
[0013] When image data is fed in from a host device such as a personal computer, first, charging devices 2a to 2d electrostatically charge the surfaces of the photosensitive drums 1a to 1d evenly. Next, an exposure device 5 irradiates the surfaces of the photosensitive drums 1a to 1d to light based on the image data to form electrostatic latent images based on the image data on the photosensitive drums 1a to 1d. The development devices 3a to 3d are loaded with predetermined amounts of two-component developer (hereinafter also referred to simply as developer) containing toner of different colors, namely yellow, cyan, magenta, and black, supplied from toner containers 4a to 4d along with magnetic carrier. The toner in the developer is fed by the development devices 3a to 3d to the photosensitive drums 1a to 1d so as to electrostatically attach to them. In this way, toner images based on the electrostatic latent images formed by exposure to light from the exposure device 5 are formed.
[0014] Then, primary transfer rollers 6a to 6d produce an electric field with a predetermined transfer voltage between the primary transfer rollers 6a to 6d and the photosensitive drums 1a to 1d so as to primarily transfer the yellow, cyan, magenta, and black toner images on the photosensitive drums 1a to 1d to the intermediate transfer belt 8. The toner and the like left on the surfaces of the photosensitive drums 1a to 1d after primary transfer are removed by cleaning devices 7a to 7d.
[0015] Transfer sheets P to which the toner images are to be transferred are stored in a sheet cassette 16 disposed in a lower part in the image forming apparatus 100. A transfer sheet P is conveyed, with predetermined timing, via a sheet feed roller 12a and a pair of registration rollers 12b to a nip portion (secondary transfer nip portion) between a secondary transfer roller 9 provided adjacent to the intermediate transfer belt 8 and the intermediate transfer belt 8. The transfer sheet P having the toner images secondarily transferred to it is conveyed to a fixing portion 13.
[0016] The transfer sheet P conveyed to the fixing portion 13 is heated and pressed by passing through a nip portion between a fixing belt and a pressing roller, so that the toner images are fixed to the surface of the transfer sheet P to form a predetermined full-color image. The transfer sheet P having the full-color image formed on it is as it is (or after being sorted by a branching portion 14 to a reversing conveyance passage 18 and having images formed on both sides) discharged by a pair of discharging rollers 15 to a discharge tray 17.
[0017]
[0018] As shown in
[0019] The partition portion 22a extends along the longitudinal direction of the developer container 22 and divides it such that the first and second conveyance chambers 22b and 22c are disposed one above the other. The first and second communication portions 22d and 22e are formed in the partition portion 22a at one and the other sides, respectively, along the longitudinal direction (i.e., the downstream side in A1 direction and the downstream side in A2 direction). The first communication portion 22d makes the first and second conveyance chambers 22b and 22c communicate with each other at their downstream end parts in A1 direction (first direction). The second communication portion 22e makes the first and second conveyance chambers 22b and 22c communicate with each other at their downstream end parts in A2 direction (second direction). The developer circulates through the first conveyance chamber 22b, the first communication portion 22d, the second conveyance chamber 22c, and the second communication portion 22e.
[0020] The first spiral 43 is disposed in the first conveyance chamber 22b. The first spiral 43 has a rotation shaft 43b rotatably supported on the developer container 22, and a first helical blade 43a provided unitarily with the rotation shaft 43b and formed in a helical shape with a constant pitch along the axial direction of the rotation shaft 43b. The first spiral 43 rotates in a predetermined direction (counterclockwise in
[0021] In the end face of the first conveyance chamber 22b in A2 direction, a toner feed port 23 is provided through which toner is fed into the developer container 22. The toner feed port 23 is connected to a toner feeding passage 24 provided continuously with the toner container 4a (see
[0022] The second spiral 44 is disposed in the second conveyance chamber 22c. The second spiral 44 has a rotation shaft 44b rotatably supported on the developer container 22 parallel to the rotation shaft 43b, and a second helical blade 44a provided unitarily with the rotation shaft 44b and formed in a helical shape as a blade winding in the opposite direction (with the opposite phase) to the first helical blade 43a. The second spiral 44 rotates in a predetermined direction (counterclockwise in
[0023] By stirring the developer, the first and second spirals 43 and 44 electrostatically charge the toner in the developer to a predetermined level. Thus, the toner is held by the carrier. As the first and second spirals 43 and 44 rotate, the developer is conveyed through one of the communication portions (first communication portion 22d) provided in the partition portion 22a to the second spiral 44, and is conveyed through the other of the communication portions (the second communication portion 22e) to the first spiral 43, so that the developer circulates through the first and second conveyance chambers 22b and 22c. Then, the developer is fed from the second spiral 44 to the development roller 20 and a magnetic brush is formed on the development roller 20.
[0024] The development roller 20 includes a development sleeve 20a rotatably supported on the developer container 22 and a magnetic member 20b that is fixed to a fixed shaft (not shown) in the development sleeve 20a and that has a plurality of magnetic poles. The development sleeve 20a rotates in the direction indicated by an arrow in
[0025] In the development device 3a, as shown in
[0026]
[0027] The magnetic member 20b in the development roller 20 has, along the rotation direction (counterclockwise in
[0028] A magnetic field in an attracting direction is produced between the regulation pole N1 of the magnetic member 20b and the regulation blade 27, so that a magnetic brush composed of chains of particles of developer is formed between the regulation blade 27 and the development roller 20. As the magnetic brush passes across the regulation blade 27 (regulation portion), its layer thickness is regulated to a desired height. Then, as the development sleeve 20a rotates counterclockwise, the conveyance poles S2 and N2 produce a magnetic field in a direction along the outer circumferential surface of the development sleeve 20a, so that the magnetic brush moves to the development region. The main pole S1 produces a magnetic field in an attracting direction between the main pole S1 and the photosensitive drum 1a, so that the magnetic brush is brought into contact with the surface of the photosensitive drum 1a to develop an electrostatic latent image. The toner unused in development is collected by the magnetic brush on the development sleeve 20a.
[0029] As the development sleeve 20a rotates further counterclockwise, by a repelling magnetic field between the release pole N3 and the regulation pole (attracting pole) N1, the magnetic brush is released from the development roller 20 to be collected in the second conveyance chamber 22c. After the developer is stirred and conveyed by the second spiral 44, a magnetic brush is formed on the development sleeve 20a again by a magnetic field produced by the regulation pole (attracting pole) N1.
[0030] In the development device 3a according to the embodiment, the second conveyance chamber 22c is disposed above the first conveyance chamber 22b. In other words, the first and second conveyance chambers 22b and 22c are disposed one above the other. This allows the size reduction of the development device 3a in the horizontal direction. Since, in the image forming apparatus 100, the four development devices 3a to 3d are disposed in the horizontal direction, reducing the sizes of the development devices 3a to 3d is especially effective in the size reduction of the image forming apparatus 100. In addition, the development roller 20 is disposed below the second spiral 44 in the second conveyance chamber 22c. This allows the size reduction of the development device 3a in the vertical direction as well.
[0031] The development device 3a according to the embodiment is configured such that developer is fed from the second spiral 44 in the second conveyance chamber 22c to the development roller 20 and that the developer having passed through the development region and having the toner in it consumed in development is collected in the second conveyance chamber 22c in which the second spiral 44 is disposed
[0032] As shown in
[0033]
[0034] In the development device 3a according to the embodiment, the point P1 at which the magnetic force of the release pole N3 releasing the developer on the development roller 20 after its passage through the development region becomes 5 mT or less (i.e., the position between the release pole N3 and the attracting pole N1 where the peak magnetic force of the release pole N3 falls) is taken as a release start position. Moreover, the region where the magnetic force between the release pole N3 and the attracting pole N1 in the development roller 20 is 5 mT or less is taken as a developer releasing region R. Further, the point P2 at which the magnetic force of the attracting pole N1 attracting the developer onto the development roller 20 after its passage through the developer releasing region R becomes 5 mT or more (i.e., the position between the release pole N3 and the attracting pole N1 where the peak magnetic force of the attracting pole N1 rises) is taken as an attraction start position.
[0035] The release start position P1 is below the straight line L1, at the same height as the top face of the partition portion 22a. Since, with this configuration, developer is separate (is released) from the development roller 20 at a lower part of the second spiral 44 in the second conveyance chamber 22c, the developer separated from the development roller 20 is collected into a part in the second conveyance chamber 22c loaded with developer G. Thus, it is possible to effectively prevent the scattering of toner through the gap between the development roller 20 and the developer container 22.
[0036] The attraction start position P2 is located below a top end part of the second spiral 44. With this configuration, the developer stirred by the second spiral 44 is easily fed to the development roller 20 by the attracting pole N1. Thus, it is possible to stably form a magnetic brush on the development roller 20.
[0037] Now, a description will be given of the relationship of the width (central angle) of the developer releasing region R and the peak magnetic force of the attracting pole (regulation pole) N1 versus developer release performance. The narrower the width of the developer releasing region R and the stronger the peak magnetic force of the attracting pole N1, the poorer the release of developer. Specifically, the developer released in the developer releasing region R is immediately attracted by the attracting pole N1, so that developer with a low toner concentration is used in development. As will be discussed later in connection with an example, when the releasing region width is represented by X [] and the peak magnetic force of the attracting pole N1 is represented by Y [mT], with a design that satisfies formula (1) below, it is possible to achieve satisfactory release of developer with a low toner concentration after use in development and attraction of the developer with a stable toner concentration after sufficient stirring in the second conveyance chamber 22c.
[0038] While a wider developer releasing region R allows easier release, it is difficult to set the width (central angle) of the developer releasing region R to 60 or more due to restrictions on the layout of the development devices 3a to 3d. If the peak magnetic force of the attracting pole N1 is 30 mT or less, when the layer thickness of the developer (magnetic brush) is regulated by the regulation blade 27, the gap (regulation gap) between the regulation blade 27 and the development roller 20 has to be made small and this inconveniently increases the susceptibility to component tolerances and fitting tolerances of the regulation blade 27. In addition, if the peak magnetic force of the attracting pole N1 is 60 mT or more, when the magnetic brush passes through the regulation blade 27, the developer is subject to increased mechanical stress and this inconveniently reduces the durability of the developer in terms of long-time use.
[0039] Out of these considerations, with a design that satisfies formulae (2) and (3) below, it is possible to design development devices 3a to 3d which provide improved stability of a magnetic brush and improved durability of developer while keeping satisfactory release of developer.
[0040] The above embodiment is not meant as any limitation on the present disclosure and thus various modifications can be made without departing from the spirit of the present disclosure. For example, while the embodiment deals with an example in which the developer is fed from the second spiral 44 to the development roller 20, this is not meant as any limitation on the present disclosure. For example, a configuration is possible where a magnetic roller (developer carrying member) is disposed adjacent to the second spiral 44 so as to feed developer from the second spiral 44 to the magnetic roller and then feed toner from the magnetic roller to the development roller (toner feeding member).
[0041] While, in the above embodiment, the regulation pole N1 is given a large magnetic pole width for use as an attracting pole as well, a separate attracting pole can be provided upstream of the regulation pole N1 with respect to the rotation direction of the development roller 20. Further, while, in the above embodiment, two conveyance poles N2 and S2 are provided, one or three or more conveyance poles can be disposed.
[0042] The present disclosure finds applications, not only in color printers employing an intermediate transferring system like the one shown in
EXAMPLE
[0043] Relationship of Width of Developer Releasing Region and Peak Magnetic Force of Attracting pole Versus Developer Release Performance: Tests were conducted to examine the release of developer in the developer releasing region R while the width (central angle) of the developer releasing region R and the peak magnetic force of the attracting pole (regulation pole) N1 were varied.
[0044] As a testing machine, an image forming apparatus 100 (manufactured by KYOCERA Document Solutions Japan Inc.) as shown in
[0045] To evaluate the developer release performance, a solid image was printed out while the width (central angle) of the developer releasing region R and the peak magnetic force of the attracting pole (regulation pole) N1 were varied among a plurality of levels, and the density difference ID between the leading edge and the trailing edge of the image was measured with an image densitometer. If the release of developer is poor, developer with consumed toner (i.e., with a low toner density) is used at the trailing edge of the image, and thus the image density there is lower than that at the leading edge of the image. In other words, poor release of developer yields a large ID. The target value of ID was set at 0.10 or less and the relationship between the width (central angle) of the developer releasing region R and the peak magnetic force of the attracting pole N1 that satisfied the target value was determined. The results are shown in
[0046] As shown in
[0047] In addition, the region that satisfies the relationships X60 and 30Y60 (i.e., in the hatched region in
[0048] Note that, with any configuration that satisfies the relationship Y2.1X32.7, there is no risk of the developer released in the developer releasing region R being immediately attracted by the attracting pole N1 and used in development. In addition, a configuration that satisfies the relationships X60 and 30Y60 provides improved stability of a magnetic brush and improved durability of developer. Accordingly, regardless of variations in the development conditions such as the outer diameter of the development roller 20, the linear velocity ratio of the development roller 20 to the photosensitive drums 1a to 1d, the regulation gap, and the development gap, so long as formulae (1) to (3) are satisfied, it is possible to achieve desired performance and effects.
[0049] The present disclosure finds applications in development devices including a first conveyance chamber and a second conveyance chamber disposed above the first conveyance chamber. Based on the present disclosure, it is possible to provide a development device that can achieve satisfactory release of developer without increasing its size, and to provide an image forming apparatus incorporating the same.