LOGARITHMIC HOLLOW SHAFT SPEED REDUCER
20250314289 ยท 2025-10-09
Inventors
Cpc classification
F01C1/084
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/56
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2025/063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H3/56
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A logarithmic hollow shaft speed converter comprising a compact, modular two-stage rotary system with independently selectable coupling paths. The first stage produces coaxial outputs directed to either the ring, sun, or carrier of a standalone second-stage differential planetary gear. This architecture enables multiple torque-speed modeshigh-speed/low-torque, balanced, and high-torque/low-speedwithout altering drive element configuration. The converter's modularity and clarity support cost-effective manufacturing and flexible deployment.
Claims
1. A speed converter system comprising: a first-stage coaxial dual-output module including a hollow, rotatable driver component configured to rotate about a central axis and extend coaxially through a fixed hollow modulator disc and a coaxial hollow driven component, the driver component functioning as an inner output of the first stage and having a flanged configuration with a closed input groove formed in an upper surface of the flange and an interlocking interface on a top face, the interlocking interface including one or more radial grooves or dowel pin holes; a hollow driven component functioning as an outer output of the first stage and rotatable about the central axis, the driven component having a closed output groove on one surface and an interlocking interface on an opposite surface; a fixed hollow modulator disc positioned between the driver and driven components, the modulator disc including a centered circular array of radial slots and an array of attachment holes; a housing body including positioning ball bearings securing the modulator disc and coaxially aligning the input and output components such that their respective closed grooves face one another; a plurality of bearing balls, each disposed in a corresponding radial slot of the modulator disc and positioned between the input and output grooves, the bearing balls being constrained to move radially along the slots in response to rotation of the driver component to transmit torque to the driven component; a second-stage standalone planetary gear set including a sun gear having a machined interlocking interface configured to couple with the inner output of the first stage via a coupling component; a satellite carrier including a lower plate with two concentric machined interlocking interfaces selectively couplable with either coaxial output of the first stage via corresponding interlocking components; and a ring gear having a machined interlocking interface configured to couple with the outer output of the first stage via a coupling component; a second-stage housing body including a positional ball bearing that encloses the sun gear, the satellite carrier, and the ring gear in a coaxial arrangement; and a plurality of interlocking connectors including at least one of dowel pins or spider-shaped components configured to enable mechanical engagement between the coaxial outputs of the first stage and the components of the second-stage planetary gear set.
2. The speed converter system of claim 1, wherein the closed input groove comprises a centered circular array of identical lobes, each lobe formed by two symmetrical arches mirrored about a radius passing through a lobe apex, a centerline of each arch being defined by the logarithmic function F()=Rb.Math.log(10+K.sub.1.Math.), and wherein the closed output groove comprises a centered circular array of identical lobes differing in number from the lobes of the input groove, each lobe formed by two symmetrical arches mirrored about a radius passing through a lobe apex, a centerline of each arch being defined by the logarithmic function F()=Rb.Math.log(10+K.sub.2.Math.), where Rb is the radius at the innermost vertex of the arch, is the subtended angle at the center, and the ratio K.sub.2/K.sub.1 defines a transmission ratio of the first stage.
3. The speed converter system of claims 1 and 2, wherein the interlocking interface of the hollow driven component is machined on a hollow disc affixed to an end surface thereof.
4. The speed converter system of any one of claims 1 through 3, wherein the second-stage components are coupled with the first-stage outputs in one of the following mutually exclusive configurations: (i) the sun gear functions as a main output of the speed converter, the second-stage carrier being connected to the inner output of the first stage, and the ring gear being connected to the outer output of the first stage via corresponding interlocking components; (ii) the carrier functions as the main output of the speed converter, the second-stage sun gear being connected to the inner output of the first stage, and the ring gear being connected to the outer output of the first stage via corresponding interlocking components; or (iii) the ring gear functions as the main output of the speed converter, the second-stage carrier being connected to the outer output of the first stage, and the sun gear being connected to the inner output of the first stage via corresponding interlocking components.
5. A speed converter system comprising: a first-stage coaxial dual-output module including a hollow driver component that is rotatable about a central axis, the driver component having two concentric closed input grooves on one surface and an interlocking interface including one or more radial grooves or dowel pin holes machined on an opposite face; a first hollow driven component functioning as an inner output of the first stage and rotatable about the central axis, the driven component having a closed output groove on one surface and an interlocking interface on an opposite surface; a second hollow driven component coaxial with the first and functioning as an outer output of the first stage and rotatable about the central axis, the second driven component having a closed output groove on one surface and an interlocking interface on an opposite surface; a fixed hollow modulator disc positioned between the driver component and the driven components, the modulator disc comprising two concentrically nested circular arrays of radial slots and a centered circular array of attachment holes; a housing body including positioning ball bearings securing the modulator disc and coaxially aligning the input and output components such that their respective closed grooves face one another; a plurality of bearing balls, each disposed in a corresponding radial slot and positioned between the input and output grooves, the bearing balls being constrained to move radially along the slots in response to rotation of the driver component to transmit torque to the driven components; a second-stage standalone planetary gear set including a sun gear having a machined interlocking interface adapted to engage with the inner output of the first stage via a coupling component, a satellite carrier having a lower plate with two concentric machined interlocking interfaces selectively couplable with either coaxial output of the first stage via corresponding interlocking components, and a ring gear having a machined interlocking interface configured to couple with the outer output of the first stage; a second-stage housing body including a positional ball bearing enclosing the sun gear, the satellite carrier, and the ring gear in a coaxial arrangement; and a plurality of interlocking connectors including at least one of dowel pins or spider-shaped components configured to enable mechanical engagement between the coaxial outputs of the first stage and components of the second-stage planetary gear set.
6. The speed converter system of claim 5, wherein: (i) the inner closed input groove comprises a centered circular array of identical lobes, each lobe comprising two symmetrical arches mirrored about a radius intersecting the lobe apex, a centerline of each arch being defined by F()=Rb.Math.log(10+K.sub.1.Math.); (ii) the inner closed output groove comprises a centered circular array of identical lobes having a lobe count differing from that of the inner input groove, each lobe comprising two symmetrical arches with centerlines defined by F()=Rb.Math.log(10+K.sub.2.Math.); (iii) the outer closed input groove comprises a centered circular array of identical lobes with centerlines defined by F()=Rb.Math.log(10+K.sub.3.Math.); and (iv) the outer closed output groove comprises a centered circular array of identical lobes differing in number from the outer input groove, with centerlines defined by F()=Rb.Math.log(10+K.sub.4.Math.), where Rb denotes a radial distance to the innermost vertex of each arch, is a subtended angle measured at the groove center, and the transmission ratios are defined respectively by K.sub.2/K.sub.1 and K.sub.4/K.sub.3.
7. The speed converter system of claim 6, wherein the interlocking interfaces of the hollow driven components are machined on hollow discs affixed to respective grooveless axial end surfaces of the first-stage outputs.
8. The speed converter system of any one of claims 5 through 7, wherein the second-stage components are coupled with the first-stage outputs in one of the following mutually exclusive configurations: (i) the sun gear functions as a main output of the speed converter, the second-stage carrier being connected to the inner output of the first stage, and the ring gear being connected to the outer output of the first stage via corresponding interlocking components; (ii) the carrier functions as the main output, the second-stage sun gear being connected to the inner output of the first stage, and the ring gear being connected to the outer output via corresponding interlocking components; or (iii) the ring gear functions as the main output, the second-stage carrier being connected to the outer output of the first stage, and the sun gear being connected to the inner output via corresponding interlocking components.
9. The speed converter system of claim 2 or claim 6, wherein the input groove centerline is defined by F()=Rb.Math.(1+K.sub.1.Math.), and the output groove centerline is defined by F()=Rb.Math.(1+K.sub.2.Math.), where Rb denotes a radius at an innermost point of the centerline, is a subtended angle, and K.sub.1 and K.sub.2 are real numbers with the ratio K.sub.2/K.sub.1 defining a transmission ratio.
10. The speed converter system of claim 2 or claim 6, wherein the input groove centerline is defined by the exponential function F()=Rb.Math.A{circumflex over ()}(K.sub.1.Math.), and the output groove centerline is defined by F()=Rb.Math.A{circumflex over ()}(K.sub.2.Math.), where Rb denotes a radius at an innermost point of the centerline, is a subtended angle, and K.sub.1 and K.sub.2 are real numbers with the ratio K.sub.2/K.sub.1 defining a transmission ratio.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0006] Having thus generally described the nature of the present invention, reference will now be made to the accompanying drawings, which illustrate, by way of example, one or more preferred embodiments thereof. It should be understood that the drawings are provided for illustrative purposes only and are not intended to limit the scope or spirit of the invention in any way. In the drawings, like reference characters designate corresponding parts in the various views:
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DETAILED DESCRIPTION OF THE INVENTION
[0021] The terminology used herein is provided for illustrative purposes and is not intended to limit the invention to the particular embodiments described. As used herein, the term and/or encompasses any and all combinations of one or more of the associated listed items. The singular forms a, an, and the include plural referents unless the context explicitly indicates otherwise. It is further understood that the terms comprises and/or comprising, as used in the specification, denote the presence of stated features, elements, or components, but do not preclude the inclusion or addition of other features, elements, components, and/or groups thereof.
[0022] Unless otherwise specified, all terminology used herein shall be interpreted according to its ordinary meaning as understood by one skilled in the art relevant to this disclosure. For clarity and conciseness, not every permutation or configuration of the disclosed components is expressly detailed. Nonetheless, such variants, including modular subassemblies, scalable adaptations, and interface-compatible components, are encompassed within the scope of the invention.
[0023] This disclosure is illustrative and non-restrictive. Modifications, substitutions, and refinementswhether involving alternative geometries, material selections, dynamic interconnections, or application-specific tailoringmay be implemented without departing from the spirit or scope of the invention as defined by the appended claims. The figures and corresponding descriptions are not intended to limit the invention to the specific implementations shown but to enable understanding of the inventive principles, which may be adapted across diverse mechanical domains and usage environments.
[0024] Referring now to the appended figures, the present invention will be further described through illustrative embodiments. For the sake of clarity, bolts, nuts, and other fastening elements utilized in the assembly of the speed converter are omitted from the drawings.
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[0026]
[0027]
[0028] As shown in
[0029] The curvature and relative angular phasing of the input and output grooves are governed by logarithmic equations:
where R.sub.b is the base radius, is the angular position, and K.sub.12 and K.sub.21 are non-dimensional constants associated with the input and output grooves, respectively. The transmission ratio of the first stage, defined by K.sub.21/K.sub.12, may be greater or less than unity.
[0030] As the driver component (10) rotates, the profile of its closed input groove (12) induces radial displacement of each bearing ball (40) along its corresponding modulator slot (31) in the fixed modulator (30), either inward or outward. This radial motion causes the ball to engage the closed output groove (21), thereby transmitting rotation to the closed output groove (21), and subsequently to driven component (20), in accordance with the instantaneous radial position of the bearing ball (40) as dictated by the rotating input groove. Smooth torque and rotary motion transmission is only feasible if, at any given instant, the centerlines of the closed input groove (12), closed output groove (21), slots (31), and the center point of each bearing ball (40) are precisely co-aligned, as illustrated in diagram 3A of
[0031]
[0032] The fully integrated configurations (5A, 5B, and 5C) of the speed converter of the present invention are depicted in
[0033] In configuration 5A, the outer output (20) of the first stage is coupled via coupling component (230) to the ring gear (120) of the second stage, while the inner output (10) is connected through coupling element (210) to the planetary carrier (140) of the second stage. In this arrangement, the sun gear functions as the system's final output.
[0034] In configuration 5B, the planetary carrier serves as the system's final output. The first stage's outer output (20) remains connected to the second stage's ring gear (120) via coupling component (230), while the inner output (10) is connected to the second stage's sun gear (130) via coupling component (220).
[0035] In configuration 5C, the ring gear serves as the system's final output. The first stage's inner output (10) remains connected to the second stage's sun gear (130) via coupling component (220), while the outer output (20) is connected to the second stage's planetary carrier (140) via coupling component (240).
[0036] An alternative embodiment of the present invention is illustrated in
[0037]
[0038] The bearing balls (40), constrained to radial movement within the fixed modulator's slots (34) and (35) (see
[0039] The curvature and relative angular phasing of the input and output grooves are governed by logarithmic equations:
where R.sub.b1 and R.sub.b2 are the base radii, is the angular position, and K.sub.12, K.sub.21, K.sub.14 and K.sub.24 are non-dimensional constants associated with their respective grooves. These constants define a first transmission ratio K.sub.21/K.sub.12 for the outer output, and a second transmission ratio K.sub.24/K.sub.14 for the inner output of the first stage. Each ratio may be greater or less than unity.
[0040] A bearing ball (40), housed within a radial slot (34) of the fixed hollow modulator (33), simultaneously engages the closed input groove (12) and the closed output groove (21). As the driver component (11) rotates, the profile of its closed input groove (12) induces radial displacement of the bearing ball along its slot, driving it inward or outward. This radial motion brings the ball into engagement with the closed output groove (21), thereby transmitting torque and rotary motion to it, and subsequently to driven component (20), in accordance with the instantaneous radial position of the bearing ball (40) as governed by the rotating input groove component (12).
[0041] Similarly, the rotation of the driver component (11) causes the profile of its closed input groove (14) to induce radial displacement of each bearing ball (40) along its respective slot (35) in the fixed hollow modulator (33), again driving it inward or outward. This radial displacement brings the bearing ball into engagement with the output groove (24), thereby transmitting torque and rotary motion to it and subsequently to the driven component (23), in accordance with the instantaneous radial position of the bearing ball (40) as dictated by the rotating input groove (14).
[0042] Smooth torque and rotary motion transmission is feasible only when, at any given instant, there is precise and simultaneous co-alignment of all interacting componentsnamely, the closed grooves, radial slots, and bearing ballsas shown in diagram (8A) of
[0043]
[0044] The fully integrated configurations (10A, 10B, and 10C) of the speed converter according to the second embodiment of the present invention are illustrated in
[0045] In configuration 10A, the outer output (20) of the first stage is coupled via coupling component (230) to the ring gear (120) of the second stage, while the inner output (23) is connected through coupling element (260) to the planetary carrier 140 of the second stage. In this arrangement, the sun gear functions as the system's final output. This configuration delivers a high-speed, low-torque output, with the final output rotating in the same direction as the ring gear and planetary carrier inputs. It is particularly well-suited for applications emphasizing rapid actuation or rotational responsiveness.
[0046] In configuration 10B, the planetary carrier serves as the system's final output. The first stage's outer output (20) remains connected to the ring gear (120) of the second stage via coupling component (230), while the inner output (23) is connected to the sun gear (131) via coupling component (250). This arrangement yields a moderate output speed and torque, with the final output rotation typically aligning with the net rotational bias of the first stage. It offers a balanced trade-off between torque capacity and response time, beneficial for load-adaptive mechanisms.
[0047] In configuration 10C, the ring gear serves as the final output. The first stage's inner output (23) is connected to the sun gear (131) of the second stage via coupling component (250), while the outer output (20) is coupled to the planetary carrier (140) via coupling component (270). This configuration provides a high-torque, low-speed output, with the final output typically rotating in the opposite direction of the sun gear drive. It is ideal for torque-intensive applications such as lifting, indexing, or force amplification systems.
[0048] The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follow: [0049] 1 A speed converter system comprising: a first-stage coaxial dual-output module including a hollow, rotatable driver component configured to rotate about a central axis and extend coaxially through a fixed hollow modulator disc and a coaxial hollow driven component, the driver component functioning as an inner output of the first stage and having a flanged configuration with a closed input groove formed in an upper surface of the flange and an interlocking interface on a top face, the interlocking interface including one or more radial grooves or dowel pin holes; a hollow driven component functioning as an outer output of the first stage and rotatable about the central axis, the driven component having a closed output groove on one surface and an interlocking interface on an opposite surface; a fixed hollow modulator disc positioned between the driver and driven components, the modulator disc including a centered circular array of radial slots and an array of attachment holes; a housing body including positioning ball bearings securing the modulator disc and coaxially aligning the input and output components such that their respective closed grooves face one another; a plurality of bearing balls, each disposed in a corresponding radial slot of the modulator disc and positioned between the input and output grooves, the bearing balls being constrained to move radially along the slots in response to rotation of the driver component to transmit torque to the driven component; a second-stage standalone planetary gear set including a sun gear having a machined interlocking interface configured to couple with the inner output of the first stage via a coupling component; a satellite carrier including a lower plate with two concentric machined interlocking interfaces selectively couplable with either coaxial output of the first stage via corresponding interlocking components; and a ring gear having a machined interlocking interface configured to couple with the outer output of the first stage via a coupling component; a second-stage housing body including a positional ball bearing that encloses the sun gear, the satellite carrier, and the ring gear in a coaxial arrangement; and a plurality of interlocking connectors including at least one of dowel pins or spider-shaped components configured to enable mechanical engagement between the coaxial outputs of the first stage and the components of the second-stage planetary gear set. [0050] 2. The speed converter system of claim 1, wherein the closed input groove comprises a centered circular array of identical lobes, each lobe formed by two symmetrical arches mirrored about a radius passing through a lobe apex, a centerline of each arch being defined by the logarithmic function F()=Rb.Math.log(10+K.sub.1.Math.), and wherein the closed output groove comprises a centered circular array of identical lobes differing in number from the lobes of the input groove, each lobe formed by two symmetrical arches mirrored about a radius passing through a lobe apex, a centerline of each arch being defined by the logarithmic function F()=Rb.Math.log(10+K.sub.2.Math.), where Rb is the radius at the innermost vertex of the arch, is the subtended angle at the center, and the ratio K.sub.2/K.sub.1 defines a transmission ratio of the first stage. [0051] 3. The speed converter system of claims 1 and 2, wherein the interlocking interface of the hollow driven component is machined on a hollow disc affixed to an end surface thereof. [0052] 4. The speed converter system of any one of claims 1 through 3, wherein the second-stage components are coupled with the first-stage outputs in one of the following mutually exclusive configurations: (i) the sun gear functions as a main output of the speed converter, the second-stage carrier being connected to the inner output of the first stage, and the ring gear being connected to the outer output of the first stage via corresponding interlocking components; (ii) the carrier functions as the main output of the speed converter, the second-stage sun gear being connected to the inner output of the first stage, and the ring gear being connected to the outer output of the first stage via corresponding interlocking components; or (iii) the ring gear functions as the main output of the speed converter, the second-stage carrier being connected to the outer output of the first stage, and the sun gear being connected to the inner output of the first stage via corresponding interlocking components. [0053] 5. A speed converter system comprising: a first-stage coaxial dual-output module including a hollow driver component that is rotatable about a central axis, the driver component having two concentric closed input grooves on one surface and an interlocking interface including one or more radial grooves or dowel pin holes machined on an opposite face; a first hollow driven component functioning as an inner output of the first stage and rotatable about the central axis, the driven component having a closed output groove on one surface and an interlocking interface on an opposite surface; a second hollow driven component coaxial with the first and functioning as an outer output of the first stage and rotatable about the central axis, the second driven component having a closed output groove on one surface and an interlocking interface on an opposite surface; a fixed hollow modulator disc positioned between the driver component and the driven components, the modulator disc comprising two concentrically nested circular arrays of radial slots and a centered circular array of attachment holes; a housing body including positioning ball bearings securing the modulator disc and coaxially aligning the input and output components such that their respective closed grooves face one another; a plurality of bearing balls, each disposed in a corresponding radial slot and positioned between the input and output grooves, the bearing balls being constrained to move radially along the slots in response to rotation of the driver component to transmit torque to the driven components; a second-stage standalone planetary gear set including a sun gear having a machined interlocking interface adapted to engage with the inner output of the first stage via a coupling component, a satellite carrier having a lower plate with two concentric machined interlocking interfaces selectively couplable with either coaxial output of the first stage via corresponding interlocking components, and a ring gear having a machined interlocking interface configured to couple with the outer output of the first stage; a second-stage housing body including a positional ball bearing enclosing the sun gear, the satellite carrier, and the ring gear in a coaxial arrangement; and a plurality of interlocking connectors including at least one of dowel pins or spider-shaped components configured to enable mechanical engagement between the coaxial outputs of the first stage and components of the second-stage planetary gear set. [0054] 6. The speed converter system of claim 5, wherein: (i) the inner closed input groove comprises a centered circular array of identical lobes, each lobe comprising two symmetrical arches mirrored about a radius intersecting the lobe apex, a centerline of each arch being defined by F()=Rb.Math.log(10+K.sub.1.Math.); (ii) the inner closed output groove comprises a centered circular array of identical lobes having a lobe count differing from that of the inner input groove, each lobe comprising two symmetrical arches with centerlines defined by F()=Rb.Math.log(10+K.sub.2.Math.); (iii) the outer closed input groove comprises a centered circular array of identical lobes with centerlines defined by F()=Rb.Math.log(10+K.sub.3.Math.); and (iv) the outer closed output groove comprises a centered circular array of identical lobes differing in number from the outer input groove, with centerlines defined by F()=Rb.Math.log(10+K.sub.4.Math.), where R.sub.b denotes a radial distance to the innermost vertex of each arch, is a subtended angle measured at the groove center, and the transmission ratios are defined respectively by K.sub.2/K.sub.1 and K.sub.4/K.sub.3. [0055] 7. The speed converter system of claim 6, wherein the interlocking interfaces of the hollow driven components are machined on hollow discs affixed to respective grooveless axial end surfaces of the first-stage outputs. [0056] 8. The speed converter system of any one of claims 5 through 7, wherein the second-stage components are coupled with the first-stage outputs in one of the following mutually exclusive configurations: (i) the sun gear functions as a main output of the speed converter, the second-stage carrier being connected to the inner output of the first stage, and the ring gear being connected to the outer output of the first stage via corresponding interlocking components; (ii) the carrier functions as the main output, the second-stage sun gear being connected to the inner output of the first stage, and the ring gear being connected to the outer output via corresponding interlocking components; or (iii) the ring gear functions as the main output, the second-stage carrier being connected to the outer output of the first stage, and the sun gear being connected to the inner output via corresponding interlocking components. [0057] 9. The speed converter system of claim 2 or claim 6, wherein the input groove centerline is defined by F()=Rb.Math.(1+K.sub.1.Math.), and the output groove centerline is defined by F()=Rb.Math.(1+K.sub.2.Math.), where Rb denotes a radius at an innermost point of the centerline, is a subtended angle, and K.sub.1 and K.sub.2 are real numbers with the ratio K.sub.2/K.sub.1 defining a transmission ratio. [0058] 10. The speed converter system of claim 2 or claim 6, wherein the input groove centerline is defined by the exponential function F()=Rb.Math.A{circumflex over ()}(K.sub.1.Math.), and the output groove centerline is defined by F()=Rb.Math.A{circumflex over ()}(K.sub.2.Math.), where Rb denotes a radius at an innermost point of the centerline, is a subtended angle, and K.sub.1 and K.sub.2 are real numbers with the ratio K.sub.2/K.sub.1 defining a transmission ratio.