ALTERNATIVE CANNULA CONFIGURATIONS TO CONTROL FLUID DISTRIBUTION IN TISSUE
20230114337 · 2023-04-13
Assignee
Inventors
- Scott Brown (Princeton, NJ)
- John B. Cline (Monroe, NJ, US)
- Michael GALLUPPI (Bridgewater, NJ, US)
- Jeffrey C. GIVAND (Westfield, NJ, US)
- Guangli Hu (Berkeley Heights, NJ)
- Steven Carl Persak (Morris Plains, NJ, US)
- Wail Rasheed (Union, NJ, US)
Cpc classification
A61M5/1723
HUMAN NECESSITIES
A61M39/0208
HUMAN NECESSITIES
A61M2005/1726
HUMAN NECESSITIES
A61M5/158
HUMAN NECESSITIES
International classification
A61M5/32
HUMAN NECESSITIES
Abstract
A cannula for subcutaneous dispensing of medicaments, wherein the cannula has a cannula wall, a distal end and a proximal end and wherein the cannula comprises a single orifice in the cannula wall, proximal to the distal end of the cannula or two or more orifices in the cannula wall, proximal to the distal end of the cannula.
Claims
1. A cannula for subcutaneous dispensing of medicaments, wherein the cannula has a cannula wall, a distal end and a proximal end and wherein the cannula comprises a single orifice in the cannula wall, proximal to the distal end of the cannula or two or more orifices in the cannula wall, proximal to the distal end of the cannula, wherein the long axes of each of the two or more orifices are not parallel to the axis of the cannula.
2. (canceled)
3. The cannula of claim 1, wherein the two or more orifices are oriented at an angle to the axis of the cannula between 5° and 90°.
4. (canceled)
5. (canceled)
6. (canceled)
7. (canceled)
8. (canceled)
9. The cannula of claim 1, wherein the single orifice or the two or more orifices are in the shape of an ellipse.
10. The cannula of claim 1, wherein the single orifice or the two or more orifices are in the shape of a polygon.
11. The cannula of claim 10, wherein the polygon is an elongated polygon.
12. The cannula of claim 11, wherein the length of the elongated polygon spans range between 1% and 80% of the length of the cannula.
13. The cannula of claim 12, wherein the long axis of the elongated polygon is oriented at an angle to the axis of the cannula between 0° and 45°.
14. The cannula of claim 1, wherein the single orifice or the two or more orifices are not closed such that a portion of the perimeter of the opening of the orifice or two or more orifices intersects with the distal end of the cannula.
15. The cannula of claim 1, wherein the two or more orifices are oriented at a range of angles from one another, wherein the angles range from 0° to 180° when viewed in cross section along the axis of the cannula.
16. The cannula of claim 1, wherein the two or more orifices are spaced an unequal distance apart along the axis of the cannula.
17. The cannula of claim 1, wherein the two or more orifices are spaced at increasing distances apart in the distal direction along the axis of the cannula.
18. The cannula of claim 1, wherein the two or more orifices are spaced at decreasing distances apart in the distal direction along the axis of the cannula.
19. The cannula of claim 1, wherein the two or more orifices comprise a combination of elliptical and polygonal shapes.
20. The cannula of claim 1, wherein the single orifice or the two or more orifices each comprise an area between 0.000001 sq. in to 0 0.015 sq. in.
21. The cannula of claim 1, wherein the inner diameter of the cannula increases from the distal end of the cannula to the proximal end.
22. The cannula of claim 21, wherein the increase in inner diameter occurs along the entire length of the cannula.
23. The cannula of claim 21, wherein the increase in inner diameter occurs along one or more discrete portions of the length of the cannula.
24. The cannula for the dispensing of medicaments of claim 1, wherein the cannula further comprises a guide for controlling the angle and depth of insertion of the cannula.
25. The guide of claim 24, wherein the cannula is limited to a range of insertion depths of the distal end of the cannula between ¼ inch and 3 inches.
26. The guide of claim 24, wherein the cannula is limited to an insertion angle between the axis of the cannula and the surface of the patient's skin ranging from 5° to 90°.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
Definitions
[0052] For the purposes of clarity and consistency, the term “proximal” refers to a direction away from the body of the patient and towards the cannula. The term “distal” refers to a direction towards the body of the patient and away from the cannula.
[0053] As used herein, unless otherwise noted, “axis of the cannula” refers to the long axis of the cannula, i.e. the axis running from the proximal end to the distal end.
[0054] As used herein, “orifice” means an opening in the distal end of a cannula or through the wall of a cannula for fluid discharge from the cannula.
[0055] As used herein, “oriented parallel” means that the axis of an orifice is parallel to the axis of the cannula.
[0056] As used herein, “polygon” means a plane figure with at least three straight sides and angles.
[0057] As used herein, “elongated polygon” means that one or more sides of a polygon is significantly longer than the remaining sides of the polygon.
[0058] Described herein, is a cannula for injecting medicament into a patient through at least one orifice located on the cannula wall to allow for broader and/or more even distribution of a medicament compared to a traditional cannula having an opening at the distal tip of the cannula. Orifices can be created in the cannula wall of a cannula in multiple forms for improving distribution of a medicament in tissue. Specific requirements based on the location of the injection, the depth of insertion, and the properties of the fluid to be injected can influence the number and configuration of the orifices.
[0059] Specifically, described herein, is a cannula for the dispensing of medicaments, wherein the cannula has a cannula wall, a distal end and a proximal end and wherein the cannula comprises a single orifice in the cannula wall, proximal to the distal end of the cannula or two or more orifices in the cannula wall, proximal to the distal end of the cannula. Also, described herein, is a cannula for the dispensing of medicaments, wherein the cannula has a cannula wall, a distal end and a proximal end and wherein the cannula comprises a single orifice in the cannula wall, proximal to the distal end of the cannula or two or more orifices in the cannula wall, proximal to the distal end of the cannula, wherein the longest axes of the two or more orifices are not oriented parallel to the long axis of the cannula. Also, described herein, is a cannula for the dispensing of medicaments, wherein the cannula has a cannula wall, a distal end and a proximal end and wherein the cannula comprises a single orifice in the cannula wall, proximal to the distal end of the cannula or two or more orifices in the cannula wall, proximal to the distal end of the cannula, wherein the shortest axes of the two or more orifices are not oriented parallel to the long axis of the cannula. In certain embodiments described herein, the cannula, for the dispensing of medicaments, has a cannula wall, a distal end and a proximal end and wherein the cannula comprises a single orifice in the cannula wall, proximal to the distal end of the cannula.
[0060] Whether there is a single orifice or two or more orifices in the cannula wall of the cannulas described herein, the orifices can be any shape that allows the desired dispensing of the medicament. Suitable orifice shapes can include, but are not limited to, polygonal shapes such as square, rectangle, rhombus, quadrilateral, pentagonal; circular, such as circle, ellipse, or oval; helical; or any non-symmetrical shape to allow the desired dispensing of the medicament. In certain embodiments, the single orifice or at least one of the two or more orifices in the cannula wall of the cannulas described herein can be a circular hole. In certain embodiments, the single orifice or at least one of the two or more orifices in the cannula wall of the cannulas described herein can be an ellipse. In certain embodiments, the single orifice or at least one of the two or more orifices in the cannula wall of the cannulas described herein can be a polygon. In certain embodiments, the single orifice or at least one of the two or more orifices in the cannula wall of the cannulas described herein can be an elongated polygon. In certain embodiments, the single orifice or at least one of the two or more orifices in the cannula wall of the cannulas described herein can be an elongated polygon; wherein the elongated polygon spans between 1% to 80% of the length of the cannula.
[0061] In the embodiments wherein the cannula has two or more orifices in the cannula wall, the two or more orifices can be different geometric shapes, including but not limited to, a combination of circular, elliptical, and polygonal shapes.
[0062] In the embodiments wherein the cannula has two or more orifices in the cannula wall, the two or more orifices can be spaced an equal distance apart along the axis of the cannula. In another embodiment, wherein the cannula has two or more orifices in the cannula wall, the two or more orifices can be unevenly spaced along the axis of the cannula. In other embodiments, the two or more orifices are spaced at increasing distances apart in the distal direction along the axis of the cannula. In still other embodiments, the two or more orifices are spaced at decreasing distances apart in the distal direction along the axis of the cannula.
[0063] In the embodiments wherein the cannula has two or more orifices in the cannula wall, the two or more orifices are not aligned in a column along the length of the cannula. In certain embodiments, wherein the cannula has two or more orifices in the cannula wall, the two or more orifices are distributed around the circumference of the cannula and varying distances from each other. In certain embodiments, wherein the cannula has two or more orifices in the cannula wall, the two or more orifices are unevenly distributed along the circumference of the cannula. In certain embodiments, wherein the cannula has two or more orifices in the cannula wall, the two or more orifices are unevenly distributed along the circumference of the cannula having varying distances from each other.
[0064] Whether there is a single orifice or two or more orifices in the cannula wall of the cannulas described herein, the orifices can be any size that allows the desired dispensing of the medicament. Orifice area is a function of several factors, including but not limited to the volume of medicament dispensed, the viscosity of the medicament, the inner diameter of the cannula, and the process used to generate the orifices. A practical limit for the diameter, minor axis, or shortest side of an orifice is 0.002 inches. A practical upper limit for diameter of an orifice, the minor or major axis of an orifice, or the side of a polygon-shaped orifice generally perpendicular to the axis of the cannula is 75% of the outer diameter of the cannula. Whether there is a single orifice or two or more orifices in the cannula wall of the cannulas described herein, the orifices can each comprise an area between 0.000001 sq. in. to 0.015 sq. in.
[0065] In certain embodiments, as shown in
[0066] As shown in
[0067] In the embodiment shown in
[0068] In certain embodiments of the cannula described herein, wherein the cannula wall contains one or more than two orifices, the orifice or orifices can be oriented at an angle to the axis of the cannula between, and including, 5° to 90°. In certain embodiments, the orifice or orifices can be oriented at a 5° angle to the axis of the cannula. In certain embodiments, the orifice or orifices can be oriented at a 10° angle to the axis of the cannula. In certain embodiments, the orifice or orifices can be oriented at a 15° angle to the axis of the cannula. In certain embodiments, the orifice or orifices can be oriented at a 20° angle to the axis of the cannula. In certain embodiments, the orifice or orifices can be oriented at a 25° angle to the axis of the cannula. In certain embodiments, the orifice or orifices can be oriented at a 30° angle to the axis of the cannula. In certain embodiments, the orifice or orifices can be oriented at a 35° angle to the axis of the cannula. In certain embodiments, the orifice or orifices can be oriented at a 40° angle to the axis of the cannula. In certain embodiments, the orifice or orifices can be oriented at a 45° angle to the axis of the cannula. In certain embodiments, the orifice or orifices can be oriented at a 50° angle to the axis of the cannula. In certain embodiments, the orifice or orifices can be oriented at a 55° angle to the axis of the cannula. In certain embodiments, the orifice or orifices can be oriented at a 60° angle to the axis of the cannula. In certain embodiments, the orifice or orifices can be oriented at a 65° angle to the axis of the cannula. In certain embodiments, the orifice or orifices can be oriented at a 70° angle to the axis of the cannula. In certain embodiments, the orifice or orifices can be oriented at a 75° angle to the axis of the cannula. In certain embodiments, the orifice or orifices can be oriented at an 80° angle to the axis of the cannula. In certain embodiments, the orifice or orifices can be oriented at a 85° angle to the axis of the cannula. In certain embodiments, the orifice or orifices can be oriented at a 90° angle to the axis of the cannula.
[0069] In certain embodiments, the cannula described herein comprises a cannula wall comprising a single orifice or two or more orifices, wherein the single orifice or at least one of the two or more of the orifices is shaped as an elongated polygon, wherein the longest axis of the elongated polygon is oriented at an angle to the axis of the cannula between 0° and 45°.
[0070] In an alternate embodiment, orifices may be oriented such that their axes are not in a single plane 110 that intersects the axis of cannula 10, as shown in
[0071] In alternate embodiments, polygonal orifices with long edges may comprise an angle θ between the two long edges of the polygon, wherein the polygon results in an orifice 55 that widens along its length, as shown in
[0072] In alternate embodiments, the orifice is not completely defined by the cannula wall. In certain embodiments, a portion of the perimeter of an orifice intersects with the distal end of the cannula. In certain embodiment, a cannula 10 having a cannula wall 20 comprises an orifice 56 wherein, a portion of the perimeter of the orifice intersects with the cannula tip 100 located at the distal end 40 of the cannula 10, as shown in
[0073] Also described herein, is a cannula for the dispensing of medicaments, wherein the cannula has a cannula wall, a distal end and a proximal end and wherein the cannula comprises two or more orifices in the cannula wall, proximal to the distal end of the cannula, wherein the two or more orifices are not oriented parallel to the axis of the cannula.
[0074] In certain embodiments, as shown in
[0075] In another embodiment, orifices 59 may be created wherein they are equally-spaced along the length of the cannula 10, as shown in
[0076] In yet another embodiment, all orifices 63 may be oriented such that their axes are in a single plane 110 that intersects the axis of cannula 10, as shown in
[0077] In certain embodiments described herein, the cannula can be augmented such that the orifices in the cannula wall are the only means of distributing medicament. For example, as in
[0078] In many applications, it is critical for the medicament to be distributed in a specific layer of tissue, such as subcutaneous or intramuscular. In such applications the depth of fluid dispersion is instrumental to optimized delivery of medicament. Control of the angle and depth of cannula insertion is critical for correct positioning of the orifice or orifices in the cannula wall. Use of a guide in combination with the cannula described herein can aid in controlling the angle and depth of cannula insertion. In certain embodiments, the cannula described herein further comprises a guide for controlling the angle and depth of insertion of the cannula. In certain embodiments, the guide can limit the insertion depths of the distal end of the cannula between ¼″ and 3″. In certain embodiments, the guide can limit the insertion angle between the axis of the cannula and the surface of the patient's skin ranging from 5° to 90°.
[0079] In one embodiment, as shown in
[0080] The guide may be constructed of a variety of materials, most notably metals and plastics. In one embodiment, the guide may be machined, cast, or 3D printed in an appropriate metal including, but not limited to, stainless steel or titanium. In an alternate embodiment, the guide would be thermoformed from a variety of plastics including, but not limited to, PETG, Polypropylene, or ABS. In a preferred embodiment, the guide would be injection molded from a variety of plastic resins, including, but not limited to, ABS, Polypropylene, or Polyethylene.
[0081] In certain embodiments, the guide may be affixed to the skin of the patient by means of one or more straps that encompass the circumference of an extremity, such as an arm or leg. In an alternate embodiment, the guide could be affixed to the patient's skin by means of a pressure sensitive adhesive. Such adhesive could be selected from a group that includes, but is not be limited to, acrylic, hydrocolloid, urethane, or silicone adhesives.
[0082] It may be desirable, in cases where the delivery of medicament encompasses a long period of time or the viscosity of the medicament is sufficiently high to make delivery by means of a manually operated syringe difficult, a separate pump 200, such as an infusion pump or a syringe pump may be used to displace medicament into the cannula 10. In such an embodiment, a smaller guide 190 may be used to locate cannula 10 in place without a syringe. The location of the stop 220 of the smaller guide 190 and the angle λ, between the axis of opening 230 and skin 140, and the length of cannula 10 would determine the depth of insertion 240 of cannula 10, as shown in
[0083] In certain embodiments of the cannulas described herein, the inner diameter of the cannula is not constant along the length of the cannula. In certain embodiments, the inner cannulas described herein, are tapered. Regarding the cannulas described herein, “tapered” means that the inner diameter of the distal end of the cannula is smaller than the inner diameter of the proximal end of the cannula. To reduce resistance to flow of fluid through the cannula, the inner diameter may increase in diameter from the inner diameter at the distal end to the inner diameter at the proximal end. As shown in
[0084] The increase in diameter from the distal end of the cannula to the proximal may have a range from an inner diameter of “X” mm at the distal end to an inner diameter of between 1.25X mm to 5X at the proximal end. In certain embodiments, the increase in diameter from the distal end of the cannula to the proximal may have a range from an inner diameter of “X” mm at the distal end to an inner diameter of 5X mm at the proximal end. In certain embodiments, the increase in diameter from the distal end of the cannula to the proximal may have a range from an inner diameter of “X” mm at the distal end to an inner diameter of 4.75X mm at the proximal end. In certain embodiments, the increase in diameter from the distal end of the cannula to the proximal may have a range from an inner diameter of “X” mm at the distal end to an inner diameter of 4.5X mm at the proximal end. In certain embodiments, the increase in diameter from the distal end of the cannula to the proximal may have a range from an inner diameter of “X” mm at the distal end to an inner diameter of 4.25X mm at the proximal end. In certain embodiments, the increase in diameter from the distal end of the cannula to the proximal may have a range from an inner diameter of “X” mm at the distal end to an inner diameter of 4X mm at the proximal end. In certain embodiments, the increase in diameter from the distal end of the cannula to the proximal may have a range from an inner diameter of “X” mm at the distal end to an inner diameter of 3.75X mm at the proximal end. In certain embodiments, the increase in diameter from the distal end of the cannula to the proximal may have a range from an inner diameter of “X” mm at the distal end to an inner diameter of 3.5X mm at the proximal end. In certain embodiments, the increase in diameter from the distal end of the cannula to the proximal may have a range from an inner diameter of “X” mm at the distal end to an inner diameter of 3.25X mm at the proximal end. In certain embodiments, the increase in diameter from the distal end of the cannula to the proximal may have a range from an inner diameter of “X” mm at the distal end to an inner diameter of 3X mm at the proximal end. In certain embodiments, the increase in diameter from the distal end of the cannula to the proximal may have a range from an inner diameter of “X” mm at the distal end to an inner diameter of 2.75X mm at the proximal end. In certain embodiments, the increase in diameter from the distal end of the cannula to the proximal may have a range from an inner diameter of “X” mm at the distal end to an inner diameter of 2.5X mm at the proximal end. In certain embodiments, the increase in diameter from the distal end of the cannula to the proximal may have a range from an inner diameter of “X” mm at the distal end to an inner diameter of 2.25X mm at the proximal end. In certain embodiments, the increase in diameter from the distal end of the cannula to the proximal may have a range from an inner diameter of “X” mm at the distal end to an inner diameter of 2X mm at the proximal end. increase in diameter from the distal end of the cannula to the proximal may have a range from an inner diameter of “X” mm at the distal end to an inner diameter of 1.75X mm at the proximal end. In certain embodiments, the increase in diameter from the distal end of the cannula to the proximal may have a range from an inner diameter of “X” mm at the distal end to an inner diameter of 1.5X mm at the proximal end. In certain embodiments, the increase in diameter from the distal end of the cannula to the proximal may have a range from an inner diameter of “X” mm at the distal end to an inner diameter of 1.25X mm at the proximal end.
[0085] In certain embodiments, value of “X” as the inner diameter of the cannula at the distal end can be the minimum inner diameter of a 10-34 gauge needle according to the Stainless Steel Needle Tubing for the Manufacture of Medical Devices—Requirements and test methods (ISO 9626:2016), incorporated herein by reference.
[0086] As shown in
[0087] Additionally,
[0088] Also disclosed herein are processes of making and manufacturing the cannulas described herein. Described herein are processes of manufacturing the cannulas described herein wherein orifices are laser drilled or machine drilled into a suitably configured cannula. In certain embodiments, a suitable-sized cannula is laser drilled. A laser may be used to create orifices of desired sizes and shapes, with orifice widths ranging as small as 0.002 inches. It can be appreciated that such a precise means for cutting through the cannula wall can be utilized to create orifices of any shape determined to be beneficial to cannula performance. The depth of such cuts can be controlled by altering laser power and cutting speed to create an orifice on one cannula wall, or through both opposing walls.
[0089] Alternatively, Electrical discharge machining (EDM) may be employed to produce precise small orifices of various shapes through one wall or both walls of a cannula. Mechanical drilling may also be employed to pierce one wall of the cannula or both opposing walls. However with mechanical drilling orifices are limited to circular shapes and orifice sizes may be larger than those that can be achieved with laser cutting or Wire Electro Discharge Machining. Milling and grinding may also be employed to produce non-round orifice shapes, but with minimum orifice sizes again limited by the physical size of cutting tools. A variety of cutting means can therefore be employed to create orifices in a cannula, with the method of choice guided by speed, cost, and orifice shape requirements.
EXAMPLES
Example 1
[0090] Minipigs were injected with 4.5 ml of Omnipaque material at a rate of 10 ml/min using each of the described cannulas below:
TABLE-US-00001 Length Needle (mm) Qty Configuration 10 31.75 49 Planar thru hole arrangement; Hole spacing 9.5 mm; Hole 1 (proximal) Dia. 0.0043″ (0.1092); Hole 2 (middle) Dia. 0.0043″ (0.1092 mm); Hole 3 (distal) Dia. 0.0043″ (0.1092) 21 12.7 55 Three sets of thru holes, 4 mm, 7 mm, and 10 mm from hub; Holes oriented 120° apart from each other. Hole 1 Dia. 0.0043″ (0.1092); Hole 2 Dia. 0.0043″ (0.1092); Hole 3 Dia. 0.0043″ (0.1092) 30 31.75 52 Tapered Needle; outer radius = 0.116 mm; inner radius = 0.23 mm; Hole spacing 9.5 mm ; Hole 1 (proximal) Dia. 0.0043″ (0.1092); Hole 2 (middle) Dia. 0.0043″ (0.1092 mm); Hole 3 (distal) Dia. 0.0043″ (0.1092) 40 31.75 51 Standard 25 gauge needle. Not cross drilled. Open End. Chisel Point.
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