Fluid flow regulation assembly with vibration attenuation
12435815 · 2025-10-07
Assignee
Inventors
Cpc classification
F16K27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/0686
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B17/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/669
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K47/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/291
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/668
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K47/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A fluid flow regulation assembly (1) includes: movable parts, for being actively mechanically driven, including at least one of a fluid flow regulating body for regulating a fluid flow and a rotor of a motor for driving the regulating body; and power electronics for controlling the motor. The movable parts and/or the power electronics are a source of vibration. Static parts are exposed to traveling vibrations originating from the source of vibration and include at least one of the group: a pump housing (3), a valve housing, a motor housing (5), a pump base and an electronics housing (7). The static parts include a structural element (11) with at least one vibration attenuation section (9) for attenuating vibrations: that originate from the source of vibration; travel along the structural element and have a vibration frequency above a pre-determined minimum vibration frequency (f.sub.min).
Claims
1. A fluid flow regulation assembly comprising: movable parts for being actively mechanically driven, wherein the movable parts include at least one fluid flow regulating body for regulating a fluid flow and a rotor of a motor for driving the regulating body; power electronics for controlling the motor, wherein at least one of the movable parts and the power electronics are a source of vibration; and static parts exposed to traveling vibrations originating from the source of vibration, wherein: the static parts include at least one of the group comprising: a pump housing, a valve housing, a motor housing, a pump base and an electronics housing; the static parts comprise a structural element with at least one vibration attenuation section for attenuating vibrations that originate from the source of vibration, travel along said structural element, and have a vibration frequency above a pre-determined minimum vibration frequency; the at least one vibration attenuation section has a material thickness decay profile in a traveling direction of the vibrations; the structural element comprises at least one wall section; the at least one vibration attenuation section is arranged at the at least one wall section; and the at least one vibration attenuation section extends over an area of rotationally asymmetric shape.
2. The fluid flow regulation assembly according to claim 1, wherein the fluid flow regulation assembly is a pump assembly, wherein the at least one fluid flow regulating body is an impeller or a displacement body, wherein the at least one vibration attenuation section is a part of the at least one wall section.
3. The fluid flow regulation assembly according to claim 1, wherein the fluid flow regulation assembly is a valve assembly, wherein the at least one fluid flow regulating body is a valve body, the at least one vibration attenuation section forming a part of the at least one wall section and the at least one vibration attenuation section defining a surface of the at least one wall section.
4. The fluid flow regulation assembly according to claim 1, wherein the material thickness decay profile is one-sided, the at least one vibration attenuation section extending continuously, without interruption, from one portion of the at least one wall section to another portion of the at least one wall section.
5. The fluid flow regulation assembly according to claim 1, wherein the structural element comprises a material thickness smoothly and/or stepwise reducing in a traveling direction of the vibrations from a rim of the at least one vibration attenuation section having a maximum material thickness to a point, line or area of minimum or zero material thickness of the at least one vibration attenuation section, the at least one vibration attenuation section being configured to dampen the vibrations in the at least one wall section.
6. The fluid flow regulation assembly according to claim 1, wherein the at least one vibration attenuation section has a functionality of an acoustic black hole in the structural element.
7. The fluid flow regulation assembly according to claim 1, wherein the structural element comprises at least one support structure, comprising a rib or a web, extending at least partly across the at least one vibration attenuation section.
8. The fluid flow regulation assembly according to claim 7, wherein the at least one support structure is defined by a locally non-reduced or less reduced material thickness of the structural element.
9. The fluid flow regulation assembly according to claim 1, wherein: the structural element defines a predictable main path of travel of the vibrations along said structural element; the predictable main path of travel extends from a first structure section of the structural element towards a second structure section of the structural element; and the at least one vibration attenuation section is arranged between the first structure section and the second structure section.
10. The fluid flow regulation assembly according to claim 1, wherein: the at least one vibration attenuation section separates a first structure section of the structural element and a second structure section of the structural element; and the first structure section is exposed to traveling vibrations caused by the source of vibration and the second structure section receives essentially only vibrations below the pre-determined minimum vibration frequency and/or vibrations attenuated by the at least one vibration attenuation section.
11. The fluid flow regulation assembly according to claim 1, wherein: the structural element comprises a first material having a first Young modulus; the at least one vibration attenuation section is at least partly covered by or equipped with a dampening element comprising a second material with a second Young modulus; and the second Young modulus is smaller than the first Young modulus.
12. The fluid flow regulation assembly according to claim 1, wherein: the structural element comprises a plurality of wall sections defined by at least one inner or outer edge between the wall sections; and the at least one vibration attenuation section is arranged at least one of at a largest one of the wall sections and at one of the wall sections being located closest to the source of vibration.
13. The fluid flow regulation assembly according to claim 1, wherein: the at least one vibration attenuation section extends over an area of at least 25 percent of the at least one wall section.
14. The fluid flow regulation assembly according to claim 1, wherein: a plurality of vibration attenuation sections are arranged at the at least one wall section; and the vibration attenuation sections are separated from each other by at least one support structure.
15. The fluid flow regulation assembly according to claim 1, wherein the structural element is at least part of the electronics housing accommodating motor control electronics.
16. The fluid flow regulation assembly according to claim 1, wherein the at least one vibration attenuation section extends in a traveling direction of the vibrations for at least three times of a material thickness that the structural element has outside of the at least one vibration attenuation section.
17. The fluid flow regulation assembly according to claim 1, wherein: the at least one vibration attenuation section has a material thickness equal to or larger than a minimum material thickness; the minimum material thickness is equal to or smaller than half of the material thickness that the structural element has outside of the at least one vibration attenuation section.
18. The fluid flow regulation assembly according to claim 1, wherein: the at least one vibration attenuation section has a material thickness equal to or larger than a minimum material thickness; the speed of sound at the minimum material thickness is equal to or smaller than 1/{square root over (2)} of the speed of sound at the material thickness that the structural element has outside of the at least one vibration attenuation section.
19. The fluid flow regulation assembly according to claim 1, wherein: the material thickness decay profile has one or more of a smoothly reducing steepness in the traveling direction of the vibrations and a stepwise reducing steepness in the traveling direction of the vibrations.
20. The fluid flow regulation assembly according to claim 1, wherein the at least one vibration attenuation section is at least partly covered by a dampening element that is an active dampening element, a semi-active dampening element or a passive dampening element, the at least one vibration attenuation section defining a portion of a material thickness of the at least one wall section.
21. The fluid flow regulation assembly according to claim 20, wherein the dampening element comprises at least one of the group comprising: a coating; an adhesive; a pad; a gel; a gasket material; one or more polymeric films; a sandwich structure of different layers of material; a sandwich structure of different layers of stiffness; a piezo element transforming energy of the vibrations into electric energy that is harvested or transformed into heat by an electrical resistance; a vibration sensing element for measuring the vibrations; a PVDF film; and a quartz crystal.
22. A fluid flow regulation assembly comprising: movable parts for being actively mechanically driven, wherein the movable parts include at least one fluid flow regulating body for regulating a fluid flow and a rotor of a motor for driving the regulating body; power electronics for controlling the motor, wherein at least one of the movable parts and the power electronics are a source of vibration; and static parts exposed to traveling vibrations originating from the source of vibration, wherein: the static parts include at least one of the group comprising: a pump housing, a valve housing, a motor housing, a pump base and an electronics housing; the static parts comprise a structural element with at least one vibration attenuation section for attenuating vibrations that originate from the source of vibration, travel along said structural element, and have a vibration frequency above a pre-determined minimum vibration frequency; the at least one vibration attenuation section has a material thickness decay profile in a traveling direction of the vibrations; the structural element comprises at least one wall section; the at least one vibration attenuation section is arranged at the at least one wall section; the at least one vibration attenuation section extends over an area of any shape; the area defines a distance (D) between two points of the area that have a largest distance to each other in the traveling direction of the vibrations; said distance (D) fulfils the formula
23. A fluid flow regulation assembly comprising: movable parts for being actively mechanically driven, wherein the movable parts include at least one fluid flow regulating body for regulating a fluid flow and a rotor of a motor for driving the regulating body; power electronics for controlling the motor, wherein at least one of the movable parts and the power electronics are a source of vibration; and static parts exposed to traveling vibrations originating from the source of vibration, wherein: the static parts include at least one of the group comprising: a pump housing, a valve housing, a motor housing, a pump base and an electronics housing; the static parts comprise a structural element with at least one vibration attenuation section for attenuating vibrations that originate from the source of vibration, travel along said structural element, and have a vibration frequency above a pre-determined minimum vibration frequency; the at least one vibration attenuation section has a material thickness decay profile in a traveling direction of the vibrations; the structural element comprises at least one wall section; the at least one vibration attenuation section is arranged at the at least one wall section; the at least one vibration attenuation section extends over an area of any shape; the area defines a first distance along a first straight virtual line between two points of the area that have the largest distance to each other; the area defines a second distance along a second straight virtual line intersecting a center of the first virtual line at a right angle; the second distance is a distance between two points of the area on the second virtual line that have the largest distance to each other; and the first distance is at least 10% larger than the second distance.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the present disclosure will now be described by way of example with reference to the following figures of which:
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DETAILED DESCRIPTION
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(30) The movable parts of the pump assembly 1, e. g. the rotor, the rotor shaft, and the impeller, as well as the power electronics are sources of vibration that travel along the static parts, e. g. the pump housing 3, the motor housing 5 and the electronics housing 7. Such vibrations generate noise and/or negatively affect the life span of the pump assembly 1 or parts thereof. Therefore, there is a general interest in keeping the vibrations traveling along the pump assembly 1 as small as possible. Therefore, the pump assembly 1 is equipped with a vibration attenuation system in order to attenuate vibrations originating from the movable parts and/or the power electronics.
(31) The vibration attenuation system is implemented in form of at least one vibration attenuation section 9 of a structural element 11 of which at least one of the static parts of the pump assembly 1 is composed of. For instance, the structural element 11 may be a main body, a lid and/or a cap of the pump housing 3, of the motor housing 5 and/or the electronics housing 7. In
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(33) The vibration attenuation section 9 is designed to attenuate vibrations traveling from the side walls 17 along the front wall 15 and entering the vibration attenuation section 9 at the rim 19. Due to the decay profile of the material thickness, the propagation of the vibrations along the front wall 15 is slowed down towards the center of the vibration attenuation section 9. Thereby, vibration frequencies above a minimum vibration frequency are effectively attenuated by the vibration attenuation section 9. The larger the vibration attenuation section 9 is, the lower the vibration frequencies are that can be effectively attenuated. Thus, the minimum vibration frequency is determined by the size of the area covered by the vibration attenuation section 9. Thus, the vibration attenuation section 9 is chosen to be as large as possible given the outer dimensions of the structural element 11 and the front wall 15.
(34) In order to provide sufficient structural integrity and stability for the structural element 11, it is comprised with a support structure 21 in the form of a grid of ribs or webs 23 extending across the vibration attenuation section 9. The support structure 21 is formed as an integral part of the structural element 11, which is preferably a plastic component molded as an integral single piece. As it can be seen in
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(37) The vibration attenuation section 9 is in this embodiment covered by a dampening element 29 comprising a softer material than the material of the structural element 11. In other words, the structural element 11 comprises a first material having a first Young modulus and the dampening element 29 comprises a second material with a second Young modulus, wherein the second Young modulus is smaller than the first Young modulus. The softer dampening element 29 is beneficial for absorbing the vibrations that are slowed down by the vibration attenuation section 9.
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(39) The embodiment of the structural element 11 shown in
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(42) The embodiment shown in
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(44) The embodiment shown in
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(46) The embodiment of
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wherein f.sub.min is the minimum vibration frequency and c.sub.red is the speed of sound along the structural element where its material thickness is minimal. In other words, the vibration attenuation section 9 should be large enough, such that the distance D is larger than or equal to half of the wavelength of the vibrations along the structural element where its material thickness is minimal. The minimal material thickness should be smaller than or equal to half of the nominal material thickness d of the structural element 11 outside of the vibration attenuation section 9. As shown in
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h(x)=x.sup.m,
wherein is a small value parametrizing the inverse of the size of the area of the at least one vibration attenuation section 9 and m1, preferably m2, is an exponent value determining the steepness of the decay profile.
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should be non-zero. Therefore, the exponent value m should be equal to or larger than 2. It should be noted that m is preferably an integer, but may be a real number.
(51) In order to reduce the risk of reflections, an upper limit preferably applies for the steepness of the decay profile, i.e. the first derivative
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of the material thickness as a function of location x along the travel path of the vibrations along the decay profile. The steepness of the thickness decay may be highest at a rim of the vibration attenuation section 9, i.e. for x=1, where the vibrations enter the vibration attenuation section 9. The steepness
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of the decay of the material thickness h(x) may fulfil the following border condition for all values of x:
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wherein d is the nominal material thickness of the structural element 9 outside of the vibration attenuation section 9, f.sub.min is the minimum vibration frequency, is the density of the material of the structural element 9 and the E is the Young modulus of the material of the structural element 9.
(55) Where, in the foregoing description, integers or elements are mentioned which have known, obvious or foreseeable equivalents, then such equivalents are herein incorporated as if individually set forth. Reference should be made to the claims for determining the true scope of the present disclosure, which should be construed so as to encompass any such equivalents. It will also be appreciated by the reader that integers or features of the disclosure that are described as optional, preferable, advantageous, convenient or the like are optional and do not limit the scope of the independent claims.
(56) The above embodiments are to be understood as illustrative examples of the disclosure. It is to be understood that any feature described in relation to any one embodiment may be used alone, or in combination with other features described, and may also be used in combination with one or more features of any other of the embodiments, or any combination of any other of the embodiments. While at least one exemplary embodiment has been shown and described, it should be understood that other modifications, substitutions and alternatives are apparent to one of ordinary skill in the art and may be changed without departing from the scope of the subject matter described herein, and this application is intended to cover any adaptations or variations of the specific embodiments discussed herein.
(57) In addition, comprising does not exclude other elements or steps, and a or one does not exclude a plural number. Furthermore, characteristics or steps which have been described with reference to one of the above exemplary embodiments may also be used in combination with other characteristics or steps of other exemplary embodiments described above. Method steps may be applied in any order or in parallel or may constitute a part or a more detailed version of another method step. It should be understood that there should be embodied within the scope of the patent warranted hereon all such modifications as reasonably and properly come within the scope of the contribution to the art. Such modifications, substitutions and alternatives can be made without departing from the spirit and scope of the disclosure, which should be determined from the appended claims and their legal equivalents.
(58) While specific embodiments of the invention have been shown and described in detail to illustrate the application of the principles of the invention, it will be understood that the invention may be embodied otherwise without departing from such principles.
LIST OF REFERENCE SYMBOLS
(59) 1 fluid flow regulation assembly 3 pump housing 5 motor housing 7 electronics housing 9 vibration attenuation section 11 structural element 13 opening 14 display/HMI 15 front wall 17 side wall 19 rim of the vibration attenuation section 21 support structure 23 ribs/webs 25 rear wall 27 side wall of the electronics housing 29 dampening element 31 first structural section 33 second structural section 35 mounting point 37 first lea of dampening element 39 second lea of dampening element 41 hole 43 area of minimal material thickness R rotor axis L longitudinal axis of structural element d nominal material thickness of structural element outside of vibration attenuation section d.sub.min minimum material thickness x location variable h(x) function of material thickness along decay profile f.sub.min pre-determined minimum vibration frequency A largest distance of the two points of vibration attenuation section B largest distance of the two points of vibration attenuation section on line that intersects distance A at the center at a right angle m exponent value parameter