Tailoring aircraft powerplant split line with inflatable bladder(s)
12435641 ยท 2025-10-07
Assignee
Inventors
Cpc classification
F05D2250/27
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D17/141
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/711
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2300/6033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/65
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2300/433
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/324
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D17/143
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2300/431
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2300/43
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K3/075
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/3217
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2300/2102
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2300/224
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/64
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2300/601
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/323
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/323
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2300/6012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/712
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/143
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/90
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/241
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2300/6034
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2300/501
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An assembly is provided for an aircraft propulsion system. This assembly includes a propulsor rotor and a flowpath wall. The propulsor rotor is rotatable about an axis. The propulsor rotor includes a plurality of propulsor blades and an inner platform. The propulsor blades are arranged circumferentially about the axis and project radially out from the inner platform. The flowpath wall is next to and downstream of the inner platform. The flowpath wall includes an inflatable bladder and a radial outer surface. The inflatable bladder is configured to change a geometry of the radial outer surface.
Claims
1. An assembly for an aircraft propulsion system, comprising: a propulsor rotor rotatable about an axis, the propulsor rotor including a plurality of propulsor blades and an inner platform, and the plurality of propulsor blades arranged circumferentially about the axis and projecting radially out from the inner platform; and a flowpath wall next to and downstream of the inner platform, the flowpath wall comprising an inflatable bladder and a radial outer surface, and the inflatable bladder configured to change a geometry of the radial outer surface.
2. The assembly of claim 1, further comprising an air system fluidly coupled to an interior volume of the inflatable bladder.
3. The assembly of claim 2, wherein the air system is configured to at least one of direct air into the interior volume of the inflatable bladder to deform the radial outer surface in a radial outward direction; or direct air out of the interior of the inflatable bladder to deform the radial outer surface in a radial inward direction.
4. The assembly of claim 1, wherein, when viewed in a reference plane parallel with the axis, at least one of the radial outer surface has a convex geometry with the inflatable bladder inflated; or the radial outer surface has a straight line geometry with the inflatable bladder deflated.
5. The assembly of claim 1, wherein the inflatable bladder includes a deformable face skin, a rigid backing and an interior volume radially between the deformable face skin and the rigid backing.
6. The assembly of claim 5, wherein the deformable face skin is configured to rest radially against the rigid backing with the inflatable bladder deflated.
7. The assembly of claim 5, wherein the deformable face skin is spaced radially from the rigid backing with the inflatable bladder deflated.
8. The assembly of claim 5, wherein the deformable face skin includes a polymer matrix and fiber reinforcement embedded within the polymer matrix; and the rigid backing comprises metal.
9. The assembly of claim 1, wherein the inflatable bladder is annular.
10. The assembly of claim 1, wherein the propulsor rotor comprises a fan rotor.
11. The assembly of claim 1, further comprising: an engine core configured to drive rotation of the propulsor rotor about the axis, the engine core including a core flowpath, a compressor section, a combustor section and a turbine section; the core flowpath extending from a core inlet into the core flowpath, through the compressor section, the combustor section and the turbine section, to a core exhaust from the core flowpath; and the inflatable bladder disposed at the core inlet.
12. The assembly of claim 11, wherein the inflatable bladder is arranged upstream of the core inlet.
13. The assembly of claim 11, further comprising: a bypass flowpath disposed outside of the engine core, the bypass flowpath extending from a bypass inlet into the bypass flowpath to a bypass exhaust from the bypass flowpath; and a splitter downstream of the propulsor rotor, the splitter forming an outer peripheral boundary of the core inlet, and the splitter forming an inner peripheral boundary of the bypass inlet.
14. The assembly of claim 13, wherein the flowpath wall is an inner flowpath wall and the inflatable bladder is an inner inflatable bladder, and further comprising: an outer flowpath wall comprising an outer inflatable bladder and a radial inner surface; the outer inflatable bladder disposed at the bypass inlet; and the outer inflatable bladder configured to change a geometry of the radial inner surface.
15. The assembly of claim 1, wherein the flowpath wall is an inner flowpath wall and the inflatable bladder is an inner inflatable bladder, and further comprising: an outer flowpath wall next to an outer periphery of the propulsor rotor; the outer flowpath wall comprising an outer inflatable bladder and a radial inner surface that is upstream of the propulsor rotor; and the outer inflatable bladder configured to change a geometry of the radial inner surface.
16. The assembly of claim 1, wherein the flowpath wall is a downstream flowpath wall, the inflatable bladder is a downstream inflatable bladder and the radial outer surface is a downstream radial outer surface, and further comprising: an upstream flowpath wall next to and upstream of the inner platform; the upstream flowpath wall comprising an upstream inflatable bladder and an upstream radial outer surface; and the upstream inflatable bladder configured to change a geometry of the upstream radial outer surface.
17. The assembly of claim 16, further comprising a stationary nose cone that comprises the upstream flowpath wall.
18. An assembly for an aircraft propulsion system, comprising: a bladed rotor rotatable about an axis; an inner flowpath wall downstream of the bladed rotor, the inner flowpath wall comprising an inner inflatable bladder and a radial outer surface, the inner inflatable bladder configured to change a geometry of the radial outer surface, and the radial outer surface forming a radial inner peripheral boundary of a flowpath; and an outer flowpath wall axially overlapping and circumscribing the inner flowpath wall, the outer flowpath wall comprising an outer inflatable bladder and a radial inner surface, the outer inflatable bladder configured to change a geometry of the radial inner surface, and the radial inner surface forming a radial outer peripheral boundary of the flowpath.
19. An assembly for an aircraft propulsion system, comprising: a propulsor rotor rotatable about an axis; and a flowpath wall next to an outer periphery of the propulsor rotor, the flowpath wall comprising an inflatable bladder and a radial inner surface that is downstream of the propulsor rotor, and the inflatable bladder configured to change a geometry of the radial inner surface; wherein, when viewed in a reference plane parallel with the axis, the radial inner surface has a convex geometry or a straight line geometry with the inflatable bladder deflated; further comprising: a splitter downstream of the propulsor rotor, the splitter forming an outer peripheral boundary of an inlet into a core flowpath, and the splitter forming an inner peripheral boundary of an inlet into a bypass flowpath; at least an axial majority of the inflatable bladder is arranged upstream of the splitter.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(10)
(11) The turbine engine 22 extends axially along an axis 24 between a forward, upstream end 26 of the turbine engine 22 and an aft, downstream end 28 of the turbine engine 22. Briefly, the axis 24 may be a centerline axis of the turbine engine 22 and/or one or more of its members. The axis 24 may also or alternatively be a rotational axis for one or more members of the turbine engine 22. The turbine engine 22 of
(12) The engine sections 30-33B may be arranged sequentially along the axis 24 within an engine housing 36. This engine housing 36 includes an inner housing structure 38 (e.g., a core case structure) and an outer housing structure 40 (e.g., a propulsor case structure). The inner housing structure 38 may house one or more of the engine sections 31A-33B; e.g., a core 42 of the turbine engine 22. The outer housing structure 40 may house at least the propulsor section 30.
(13) The propulsor section 30 includes a bladed propulsor rotor 44; e.g., a fan rotor. The LPC section 31A includes a bladed low pressure compressor (LPC) rotor 45. The HPC section 31B includes a bladed high pressure compressor (HPC) rotor 46. The HPT section 33A includes a bladed high pressure turbine (HPT) rotor 47. The LPT section 33B includes a bladed low pressure turbine (LPT) rotor 48.
(14) The propulsor rotor 44 of
(15) The LPC rotor 45 is coupled to and rotatable with the LPT rotor 48. The LPC rotor 45 of
(16) The HPC rotor 46 is coupled to and rotatable with the HPT rotor 47. The HPC rotor 46 of
(17) During operation, air enters the turbine engine 22 through an airflow inlet 66. This air is directed from the airflow inlet 66 and propelled by the propulsor rotor 44 through a propulsor flowpath 68 to an inlet 70 into a (e.g., annular) core flowpath 72 and an inlet 74 into a (e.g., annular) bypass flowpath 76. The propulsor flowpath 68 extends through the propulsor section 30. The core flowpath 72 of
(18) The core air is compressed by the LPC rotor 45 and the HPC rotor 46 and is directed into a (e.g., annular) combustion chamber 82 of a (e.g., annular) combustor 84 in the combustor section 32. Fuel is injected into the combustion chamber 82 and mixed with the compressed core air to provide a fuel-air mixture. This fuel-air mixture is ignited and combustion products thereof flow through and sequentially drive rotation of the HPT rotor 47 and the LPT rotor 48 about the axis 24. The rotation of the HPT rotor 47 and the LPT rotor 48 respectively drive rotation of the HPC rotor 46 and the LPC rotor 45 about the axis 24 and, thus, compression of the air received from the core inlet 70. The rotation of the LPT rotor 48 also drives rotation of the propulsor rotor 44. The rotation of the propulsor rotor 44 propels the bypass air through and out of the bypass flowpath 76. The propulsion of the bypass air may account for a majority of thrust generated by the turbine engine 22, e.g., more than seventy-five percent (75%) of engine thrust. The turbine engine 22 of the present disclosure, however, is not limited to the foregoing exemplary thrust ratio.
(19) Referring to
(20) The splitter 86 is located radially between and radially spaced from a radial inner flowpath wall 92 of the inner housing structure 38 and a radial outer flowpath wall 94 of the outer housing structure 40. The splitter 86, the inner flowpath wall 92 and the outer flowpath wall 94 each extends circumferentially about (e.g., completely around) the axis 24 providing that respective engine housing member 86, 92, 94 with, for example, a full-hoop geometry. With this arrangement, the splitter 86 and the inner flowpath wall 92 form the core inlet 70, and the splitter 86 and the outer flowpath wall 94 form the bypass inlet 74. In particular, the inner flowpath wall 92 forms a radial inner peripheral boundary of the core inlet 70. The splitter 86 forms a radial outer peripheral boundary of the core inlet 70 radially opposite the inner flowpath wall 92. The splitter 86 also forms a radial inner peripheral boundary of the bypass inlet 74 radially opposite the outer flowpath wall 94. The outer flowpath wall 94 forms a radial outer peripheral boundary of the bypass inlet 74.
(21) A ratio of the airflow flowing out of the propulsor flowpath 68 into the core flowpath 72 and the bypass flowpath 76 is related to several split line parameters. These split line parameters include, but are not limited to: a radial location of the splitter 86 between the inner flowpath wall 92 and the outer flowpath wall 94; a configuration (e.g., shape, dimensions, etc.) of the splitter 86; a configuration of the inner flowpath wall 92; and a configuration of the outer flowpath wall 94. In a typical gas turbine engine, each of the foregoing split line parameters is fixed and is selected to provide a compromise in engine performance between various engine operating modes; e.g., part throttle, full throttle, etc. The turbine engine 22 of
(22) The inner flowpath wall 92 of
(23) The rotor base 100 forms a radial inner platform 104 for the propulsor rotor 44. This inner platform 104 is disposed and extends axially between a radial outer wall 106 of the nose cone 52 and the inner flowpath wall 92. The inner platform 104 along with the radial outer wall 106 of the nose cone 52 and the inner flowpath wall 92 may thereby collectively form a radial inner peripheral boundary of the propulsor flowpath 68. Here, the nose cone 52 is connected to (e.g., attached to) the rotor base 100 radially inboard of the inner platform 104; however, the present disclosure is not limited to such an exemplary arrangement.
(24) The rotor blades 102 are arranged circumferentially around the rotor base 100 and the axis 24 in an annular array; e.g., a circumferentially equispaced circular array. Each of the rotor blades 102 is connected to the rotor base 100. Each of the rotor blades 102, for example, may be formed integral with or mechanically fastened, welded, brazed and/or otherwise attached to the rotor base 100. Each of the rotor blades 102 projects spanwise out from the rotor base 100 and a radial outer surface of its inner platform 104 to a radial outer distal end 108 (e.g., a tip) of the respective rotor blade 102, where the rotor blade ends 108 collectively form the outer periphery of the propulsor rotor 44.
(25) The inner flowpath wall 92 extends longitudinally along the propulsor flowpath 68 to a forward, upstream end of the inner flowpath wall 92. This upstream end of the inner flowpath wall 92 may be disposed next to (e.g., adjacent) and downstream of an aft, downstream end of the inner platform 104. Referring to
(26) The inner deformable face skin 112 extends from (or about) the upstream end of the inner flowpath wall 92 to (or about) the core inlet 70. The inner deformable face skin 112 and, more generally, the inner inflatable bladder 110 may thereby be disposed at (e.g., on, adjacent or proximate) and upstream of the core inlet 70. The inner deformable face skin 112 extends circumferentially about (e.g., completely around) the axis 24 providing the inner deformable face skin 112 with a full-hoop (e.g., tubular, frustoconical) geometry. The inner deformable face skin 112 of
(27) The inner deformable face skin 112 is constructed from a deformable and resilient material; e.g., a non-metal composite material. The inner deformable face skin 112, for example, may include a polymer matrix and fiber reinforcement embedded within the polymer matrix. The polymer matrix may be an elastomer such as rubber. The fiber reinforcement may include one or more woven or non-woven layers of long-strand, short-strand or chopped fibers; e.g., fiberglass fibers, carbon fibers, aramid fibers (e.g., Kevlar fibers), or any combination thereof. It is contemplated, however, the inner deformable face skin 112 may alternatively be constructed from the polymer matrix with the fiber reinforcement to a side of the polymer matrix or even without the fiber reinforcement in select embodiments. The present disclosure, however, is not limited to such exemplary inner deformable face skin constructions or materials.
(28) This inner rigid backing 114 extends from (or about) the upstream end of the inner flowpath wall 92 to (or about) the core inlet 70. The inner rigid backing 114 extends circumferentially about (e.g., completely around) the axis 24 providing the inner rigid backing 114 with a full-hoop (e.g., tubular, frustoconical) geometry. This inner rigid backing 114 may be cast, machined, additive manufactured and/or otherwise formed as a metal hoop structure. Alternatively, the inner rigid backing 114 may be formed from shaped sheet metal. The present disclosure, however, is not limited to such exemplary inner rigid backing constructions or materials. For example, the inner rigid backing 114 may alternatively be formed from a rigid non-metal composite material.
(29) The inner rigid backing 114 may be configured as, or may otherwise include, a backing wall and/or a back frame for the inner inflatable bladder 110. The inner deformable face skin 112 of
(30) When the inner inflatable bladder 110 is deflated as shown in
(31) The inflating and deflating of the inner inflatable bladder 110 is controlled by an air system 122 of the turbine engine 22. This air system 122 includes an air source 124 which is fluidly coupled to the inner interior volume 116. Examples of the air source 124 include, but are not limited to, a bleed from the compressor section 31 (see
(32) The air system 122 is configured to direct air into the inner interior volume 116 to inflate the inner inflatable bladder 110; e.g., from the arrangement of
(33) The air system 122 is also configured to direct air out of the inner interior volume 116 to deflate the inner inflatable bladder 110; e.g., from the arrangement of
(34) Referring to
(35) The outer deformable face skin 128 extends from (or about) a trailing edge face plane of the propulsor rotor 44 at (or about) its blade ends 108 to, for example, a location (e.g., slightly) downstream of the bypass inlet 74. The outer deformable face skin 128 and, more generally, the outer inflatable bladder 126 may thereby be disposed at the bypass inlet 74. A majority (e.g., more than fifty percent, seventy percent or even ninety percent) of the outer inflatable bladder 126 and its outer deformable face skin 128 of
(36) The outer deformable face skin 128 is constructed from a deformable and resilient material (e.g., a non-metal composite material), which may be the same as or different than the material forming the inner deformable face skin 112 (e.g., see
(37) This outer rigid backing 130 extends axially along the outer deformable face skin 128. The outer rigid backing 130 extends circumferentially about (e.g., completely around) the axis 24 providing the outer rigid backing 130 with a full-hoop (e.g., tubular, frustoconical, cylindrical) geometry. This outer rigid backing 130 may be cast, machined, additive manufactured and/or otherwise formed as a metal hoop structure. Alternatively, the outer rigid backing 130 may be formed from shaped sheet metal. The present disclosure, however, is not limited to such exemplary outer rigid backing constructions or materials. For example, the outer rigid backing 130 may alternatively be formed from a rigid non-metal composite material.
(38) The outer rigid backing 130 may be configured as, or may otherwise include, a backing wall for the outer inflatable bladder 126. The outer deformable face skin 128 of
(39) When the outer inflatable bladder 126 is deflated as shown in
(40) The inflating and deflating of the outer inflatable bladder 126 is controlled by the air system 122 of the turbine engine 22 (or alternatively another air system). This air system 122 is configured to direct air into the outer interior volume 132 to inflate the outer inflatable bladder 126; e.g., from the arrangement of
(41) The air system 122 is also configured to direct air out of the outer interior volume 132 to deflate the outer inflatable bladder 126; e.g., from the arrangement of
(42) Referring to
(43) While the turbine engine 22 is described above with the two inflatable bladders, the present disclosure is not limited to such an exemplary arrangement. The turbine engine 22, for example, may alternatively be configured with a single inflatable bladder; e.g., the inner inflatable bladder 110 or the outer inflatable bladder 126 may be omitted. In another example, referring to
(44) In some embodiments, referring to
(45) In some embodiments, referring to
(46) The inflatable bladder(s) 110, 126, 138, 140 and the air system 122 may be included in various turbine engines other than the one described above. The inflatable bladder(s) 110, 126, 138, 140 and the air system 122, for example, may be included in a turbine engine configured with a single spool, with two spools (e.g., see
(47) While various embodiments of the present disclosure have been described, it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible within the scope of the disclosure. For example, the present disclosure as described herein includes several aspects and embodiments that include particular features. Although these features may be described individually, it is within the scope of the present disclosure that some or all of these features may be combined with any one of the aspects and remain within the scope of the disclosure. Accordingly, the present disclosure is not to be restricted except in light of the attached claims and their equivalents.