Baseball style cap, sun visor cap, and gym wrap device having improved moisture absorption and cooling
12439987 ยท 2025-10-14
Assignee
Inventors
Cpc classification
International classification
Abstract
A baseball style cap having a crown portion, a brim, and a sweatband is provided. The sweatband has a first polyester mesh fabric layer and a moisture activated cooling mesh fabric layer. The first polyester mesh fabric layer has a plurality of holes extending therethrough each having a first opening size. The moisture activated cooling mesh fabric layer is constructed of substantially 55% nylon yarn and substantially 45% polyester yarn. The crown portion has a second polyester mesh fabric layer and a third polyester mesh fabric layer. The second polyester mesh fabric layer has a plurality of holes extending therethrough with the first opening size. The third polyester mesh fabric layer has a plurality of holes extending therein having a second opening size smaller than the first opening size.
Claims
1. A gym wrap device, comprising: a central wrap portion; first and second end wrap portions being coupled to first and second ends, respectively, of the central wrap portion; the central wrap portion having a first polyester mesh fabric layer, a moisture activated cooling mesh fabric layer, and a second polyester mesh fabric layer; the first polyester mesh fabric layer being configured to contact a head of a user, the first polyester mesh fabric layer having a plurality of holes extending through the first polyester mesh fabric layer, each of the plurality of holes of the first polyester mesh fabric layer having a first opening size; the moisture activated cooling mesh fabric layer being coupled to the first polyester mesh fabric layer, the moisture activated cooling mesh fabric layer being constructed of substantially 55% nylon yarn and substantially 45% polyester yarn; and the second polyester mesh fabric layer being coupled to the moisture activated cooling mesh fabric layer such that the moisture activated cooling mesh fabric layer is disposed between and contacting the first and second polyester mesh fabric layers, the second polyester mesh fabric layer having a plurality of holes extending partially into but not through the second polyester mesh fabric layer, each of the plurality of holes of the second polyester mesh fabric layer having a second opening size, wherein the second opening size is smaller than the first opening size.
2. The gym wrap device of claim 1, wherein: the moisture activated cooling mesh fabric layer being constructed of substantially 55% nylon cold yarn and substantially 45% polyester cold yarn, wherein nylon cold yarn and polyester cold yarn are each configured to wick moisture away from a wearer of the gym wrap device so as to provide a cooling sensation.
3. The gym wrap device of claim 1, wherein: the first end wrap portion being constructed of a third polyester mesh fabric layer folded over thereon having a plurality of holes extending therein; each of the plurality of holes of the third polyester mesh fabric layer having the second opening size; the second end wrap portion being constructed of a fourth polyester mesh fabric layer folded over thereon having a plurality of holes extending therein; each of the plurality of holes of the fourth polyester mesh fabric layer having the second opening size.
4. The gym wrap device of claim 1, wherein: the moisture activated cooling mesh fabric layer has a surface water absorption of 8 milli-liters in a 1 meter by 1 meter area of the moisture activated cooling mesh fabric layer.
5. The gym wrap device of claim 1, wherein: each of the first and second polyester mesh fabric layers being a 100% polyester mesh fabric layer.
6. The gym wrap device of claim 1, wherein: the moisture activated cooling mesh fabric layer having a capillary-like structure that is configured to absorb sweat from polyester mesh fabric layer, to circulate moisture throughout the moisture activated cooling mesh fabric layer, and to release water vapor molecules into the air to produce a cooling effect for a wearer of the gym wrap device.
7. The gym wrap device of claim 1, wherein: the second polyester mesh fabric layer includes an interior side that contacts the moisture activate cooling mesh fabric layer and an exterior side that is opposite from the interior side, and the plurality of holes in the second polyester mesh fabric layer extend partially into the second polyester mesh fabric layer from the exterior side but do not extend completely through the second polyester mesh fabric layer to the interior side.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(37) Baseball Style Cap
(38) Referring to
(39) The term substantially means+10% of a total amount or a specific number. For example, a value of substantially 100 is a value in a range of 90-110.
(40) Sweatband
(41) Referring to
(42) The polyester mesh fabric layer 71 is coupled to the moisture activated cooling mesh fabric layer 74 and is configured to contact a head of a user. The polyester mesh fabric layer 71 has a first edge portion 91, a second edge portion 92, and a plurality of holes 93 extending therethrough. Each of the plurality of holes 93 has a first opening size. In an exemplary embodiment, the first opening size has a diameter in a range of 2.5 to 3.5 millimeters which allows a portion of the sweat from a user to quickly propagate through the polyester mesh fabric layer 71 to the moisture activated cooling mesh fabric layer 74. Further, in an exemplary embodiment, the polyester mesh fabric layer 71 is a 100% polyester mesh fabric layer.
(43) The moisture activated cooling mesh fabric layer 74 is coupled to the polyester mesh fabric layer 71 and contacts the crown portion 42 to transfer moisture to the crown portion 42. Referring to
(44) The moisture activated cooling mesh fabric layer 74 is constructed of substantially 55% nylon yarn and substantially 45% polyester yarn. In an exemplary embodiment, the moisture activated cooling mesh fabric layer 74 is manufactured by Dongguan Xinlang Textile Technology Co., Ltd. having a business address of 3rd Floor, No. 1, 2nd Road, Bomei Longdi Industrial Zone, Humen Town, Dongguan City, Guangdong Province, China and a website https://xinlangtextile.en.alibaba.com and has a product SKU of XLAB0043NA which is constructed of substantially 55% nylon cold yarn and substantially 45% polyester cold yarn. Nylon cold yarn wicks away moisture from a wearer and provides a cooling sensation to the wearer. Further, polyester cold yarn wicks away moisture from a wearer and provides a cooling sensation to the wearer.
(45) The moisture activated cooling mesh fabric layer 74 was tested by Intertek Testing Services Shenzhen Ltd. having an address of Room 801/901, No. 8, East Bao Ying Road, Huangpu District, Guangzhou, Chinaand an internet address of intertek.com. The tests performed by Intertek Testing Services Shenzhen Ltd indicated that moisture activated cooling mesh fabric layer 74 has a surface water absorption of 8 milli-liters in a 1 meter by 1 meter area of the moisture activated cooling mesh fabric layer 74. Further, the moisture activated cooling mesh fabric layer 74 has a maximum heat transfer coefficient of 0.135 Watts/cm.sup.2 such that heat energy is effectively conducted away from the head of the userwhich is greater than other fabrics. Also, the moisture activated cooling mesh fabric layer 74 has a wicking rate in a range of 3.3 millimeters/second to 4.0 millimeters/second such that moisture is wicked away from the head of the user.
(46) In summary, the moisture activated cooling mesh fabric layer 74 has a surface water absorption that is greater than other fabrics which allows the sweatband 40 to desirably absorb more moisture from the head of a user than other sweatbands. Further, the fabric layer 74 has a maximum heat transfer coefficient that is greater than other fabrics which allows the sweatband 74 to conduct more heat energy away from the head of the user than other sweatbands to more effectively cool the head of the user. Further, the fabric layer 74 has a wicking rate that is greater than other fabrics which allows the sweatband 74 to move the moisture more effectively from the head of the user to the crown portion 42 of the baseball style cap 20 for evaporation therefrom. During use, the moisture activated cooling mesh fabric layer 74 has a capillary-like structure that absorbs sweat from the layer 71 and circulates moisture throughout the layer 74 and regulates the evaporation rate and releases water vapor molecules into the air to produce a cooling effect of the user.
(47) Crown Portion
(48) Referring to
(49) Referring to
(50) Referring to
(51) The polyester mesh fabric layer 183 is coupled to the polyester mesh fabric layer 182 utilizing a plurality of stitches extending therethrough. The polyester mesh fabric layer 183 has a plurality of holes 187 extending into the polyester mesh fabric layer 183 but not through the layer 183. Each of the plurality of holes 187 has a second opening size which is smaller than the first opening size of the plurality of holes 186. In an exemplary embodiment, the second opening size has a diameter in a range of 1.2 to 2.0 millimeters which allows a greater outer surface area of the layer 183 which allows sweat to more readily evaporate therefrom. Further, in an exemplary embodiment, the polyester mesh fabric layer 183 is a 100% polyester mesh fabric layer.
(52) The front panel portion 142 contacts the moisture activated cooling mesh fabric layer 74 of the sweatband 40 and absorbs moisture therefrom. The front panel portion 142 is coupled to and between the front panel portion 141 and the side panel portion 152 utilizing the inner taping portions 172, 173, respectively. The structure of the front panel portion 142 is substantially similar to the front panel portion 141 and includes a pair of polyester mesh fabric layers.
(53) The side panel portion 152 contacts the moisture activated cooling mesh fabric layer 74 of the sweatband 40 and absorbs moisture therefrom. The side panel portion 152 is coupled to and between the front panel portion 142 and the rear panel portion 162 utilizing the inner taping portions 173, 171, respectively. The side panel portion 152 has a single polyester mesh fabric layer having a structure similar to the polyester mesh fabric layer 183.
(54) The rear panel portion 162 contacts the moisture activated cooling mesh fabric layer 74 of the sweatband 40 and absorbs moisture therefrom. The rear panel portion 162 is coupled to and between the side panel portion 152 and the rear panel portion 161 utilizing the inner taping portions 171, 172, respectively. The structure of the rear panel portion 162 is similar to the side panel portion 152 and includes a single polyester mesh fabric layer having a structure similar to the polyester mesh fabric layer 183, except that the rear panel portion 162 includes a cut-out portion 194 (shown in
(55) The rear panel portion 161 contacts the moisture activated cooling mesh fabric layer 74 of the sweatband 40 and absorbs moisture therefrom. The rear panel portion 161 is coupled to and between the rear panel portion 162 and the side panel portion 151 utilizing the inner taping portions 172, 173, respectively. The structure of the rear panel portion 161 is similar to the side panel portion 152 and includes a single polyester mesh fabric layer having a structure similar to the polyester mesh fabric layer 183, except that the rear panel portion 161 includes a cut-out portion 196 (shown in
(56) The side panel portion 151 contacts the moisture activated cooling mesh fabric layer 74 of the sweatband 40 and absorbs moisture therefrom. The side panel portion 151 is coupled to and between the rear panel portion 161 and the front panel portion 141 utilizing the inner taping portions 173, 171, respectively. The structure of the side panel portion 151 is similar to the side panel portion 152 and includes a single polyester mesh fabric layer having a structure similar to the polyester mesh fabric layer 183.
(57) In an alternate embodiment, the side panel portion 152, the rear panel portion 162, the rear panel portion 161, and the side panel portion 151 each have a structure similar to the front panel portion 141 and include a pair of polyester mesh fabric layers.
(58) Brim
(59) Referring to
(60) Referring to
(61) The polyester mesh fabric layer 243 is disposed on a bottom surface of the central plastic portion 254. The polyester mesh fabric layer 243 has a plurality of holes 247 extending into the polyester mesh fabric layer 243 but not through the layer 243. Further, the polyester mesh fabric layer 243 has an inner edge portion 260 and an outer edge portion 262. Each of the plurality of holes 247 has a second opening size which is smaller than the first opening size of the plurality of holes 186. In an exemplary embodiment, the second opening size has a diameter in a range of 1.2 to 2.0 millimeters which provides a greater outer surface area of the layer 243 which allows sweat to more readily evaporate therefrom. The inner edge portion 260 is coupled to the crown portion 42 utilizing a plurality of stitches. The outer edge portion 262 is coupled to the binding portion 45 which is wrapped over a portion of the central plastic portion 245 utilizing a plurality of stitches. Further, in an exemplary embodiment, the polyester mesh fabric layer 243 is a 100% polyester mesh fabric layer.
(62) The central plastic portion 254 is coupled to the crown portion 42 utilizing the polyester mesh fabric layer 242, the polyester mesh fabric layer 243, and the binding portion 45.
(63) Referring to
(64) Sun Visor Cap
(65) Referring to
(66) Sweatband
(67) Referring to
(68) Referring to
(69) The moisture activated cooling mesh fabric layer 472 is coupled to and between the polyester mesh fabric layer 471 and the polyester mesh fabric layer 473. The moisture activated cooling mesh fabric layer 472 includes a first edge portion 501 and a second edge portion 502. The first edge portion 501 is coupled to the first edge portion 491 of the polyester mesh fabric layer 471 utilizing a plurality of stitches extending therethrough. The second edge portion 502 is coupled to the second edge portion 492 of the polyester mesh fabric layer 471 utilizing a plurality of stitches extending therethrough.
(70) The moisture activated cooling mesh fabric layer 472 is constructed of substantially 55% nylon yarn and substantially 45% polyester yarn. In an exemplary embodiment, the moisture activated cooling mesh fabric layer 472 is manufactured by Dongguan Xinlang Textile Technology Co., Ltd. having a business address of 3rd Floor, No. 1, 2nd Road, Bomei Longdi Industrial Zone, Humen Town, Dongguan City, Guangdong Province, China and a website https://xinlangtextile.en.alibaba.com and has a product SKU of XLAB0043NA which is constructed of substantially 55% nylon cold yarn and substantially 45% polyester cold yarn. Nylon cold yarn wicks away moisture from a wearer and provides a cooling sensation to the wearer. Further, polyester cold yarn wicks away moisture from a wearer and provides a cooling sensation to the wearer.
(71) The moisture activated cooling mesh fabric layer 472 was tested by Intertek Testing Services Shenzhen Ltd. having an address of Room 801/901, No. 8, East Bao Ying Road, Huangpu District, Guangzhou, Chinaand an internet address of intertek.com. The tests performed by Intertek Testing Services Shenzhen Ltd indicated that moisture activated cooling mesh fabric layer 472 has a surface water absorption of 8 milli-liters in a 1 meter by 1 meter area of the moisture activated cooling mesh fabric layer 472. Further, the moisture activated cooling mesh fabric layer 472 has a maximum heat transfer coefficient of 0.135 Watts/cm.sup.2 such that heat energy is effectively conducted away from the head of the userwhich is greater than other fabrics. Also, the moisture activated cooling mesh fabric layer 472 has a wicking rate in a range of 3.3 millimeters/second to 4.0 millimeters/second such that moisture is wicked away from the head of the user.
(72) In summary, the moisture activated cooling mesh fabric layer 472 has a surface water absorption that is greater than other fabrics which allows the sweatband 440 to desirably absorb more moisture from the head of a user than other sweatbands. Further, the fabric layer 472 has a maximum heat transfer coefficient that is greater than other fabrics which allows the sweatband 440 to conduct more heat energy away from the head of the user than other sweatbands to more effectively cool the head of the user. Further, the fabric layer 472 has a wicking rate that is greater than other fabrics which allows the sweatband 440 to move the moisture more effectively from the head of the user for evaporation therefrom. During use, the moisture activated cooling mesh fabric layer 472 has a capillary-like structure that absorbs sweat from the layer 471 and circulates moisture throughout the layer 474 and regulates the evaporation rate and releases water vapor molecules into the air to produce a cooling effect of the user.
(73) The polyester mesh fabric layer 473 is coupled to and contacts the moisture activated cooling mesh fabric layer 472. The polyester mesh fabric layer 473 has a first edge portion 511, a second edge portion 512, and a plurality of holes 513 extending therethrough. Each of the plurality of holes 513 has a first opening size. In an exemplary embodiment, the first opening size has a diameter in a range of 2.5 to 3.5 millimeters which provides a larger evaporation region on the exterior of the polyester mesh fabric layer 473 to evaporate the moisture. Further, in an exemplary embodiment, the polyester mesh fabric layer 473 is a 100% polyester mesh fabric layer.
(74) Brim
(75) Referring to
(76) The polyester mesh fabric layer 541 is disposed on a bottom surface of the central plastic portion 545. The polyester mesh fabric layer 541 has an inner edge portion 550 and an outer edge portion 552. Further, the polyester mesh fabric layer 541 has a plurality of holes 547 extending into the polyester mesh fabric layer 541 but not through the layer 541. Each of the plurality of holes 547 has a second opening size which is smaller than the first opening size of the plurality of holes 493. In an exemplary embodiment, the second opening size has a diameter in a range of 1.2 to 2.0 millimeters which provides a greater outer surface area of the layer 541 which allows sweat to more readily evaporate therefrom. The inner edge portion 550 is coupled to the polyester mesh fabric layer 542 utilizing a plurality of stitches. The outer edge portion 552 is coupled to the binding portion 445 which is wrapped over a portion of the central plastic portion 545. Further, in an exemplary embodiment, the polyester mesh fabric layer 541 is a 100% polyester mesh fabric layer.
(77) The polyester mesh fabric layer 542 is disposed on a top surface of the central plastic portion 545. The polyester mesh fabric layer 542 has an inner edge portion 560 and an outer edge portion 562. Further, the polyester mesh fabric layer 542 has a plurality of holes 548 extending into the polyester mesh fabric layer 542 but not through the layer 542. Each of the plurality of holes 548 has a second opening size which is smaller than the first opening size of the plurality of holes 493. In an exemplary embodiment, the second opening size has a diameter in a range of 1.2 to 2.0 millimeters which provides a greater outer surface area of the layer 542 which allows sweat to more readily evaporate therefrom. The inner edge portion 560 is coupled to the polyester mesh fabric layer 541 utilizing a plurality of stitches. The outer edge portion 562 is coupled to the binding portion 445 which is wrapped over a portion of the central plastic portion 545. Further, in an exemplary embodiment, the polyester mesh fabric layer 542 is a 100% polyester mesh fabric layer.
(78) The central plastic portion 545 is coupled to the sweatband 440 utilizing the polyester mesh fabric layer 541, the polyester mesh fabric layer 542, and the binding portion 445.
(79) Referring to
(80) Gym Wrap Device
(81) Referring to
(82) Central Wrap Portion
(83) Referring to
(84) Referring to
(85) The moisture activated cooling mesh fabric layer 762 is coupled to and between the polyester mesh fabric layer 761 and the polyester mesh fabric layer 763. The moisture activated cooling mesh fabric layer 762 includes a first edge portion 791 and a second edge portion 792. The first edge portion 791 is coupled to the first edge portion 781 of the polyester mesh fabric layer 761 utilizing a plurality of stitches extending therethrough. The second edge portion 792 is coupled to the second edge portion 782 the polyester mesh fabric layer 761 utilizing a plurality of stitches extending therethrough.
(86) The moisture activated cooling mesh fabric layer 762 is constructed of substantially 55% nylon yarn and substantially 45% polyester yarn. In an exemplary embodiment, the moisture activated cooling mesh fabric layer 762 is manufactured by Dongguan Xinlang Textile Technology Co., Ltd. having a business address of 3rd Floor, No. 1, 2nd Road, Bomei Longdi Industrial Zone, Humen Town, Dongguan City, Guangdong Province, China and a website https://xinlangtextile.en.alibaba.com and has a product SKU of XLAB0043NA which is constructed of substantially 55% nylon cold yarn and substantially 45% polyester cold yarn. Nylon cold yarn wicks away moisture from a wearer and provides a cooling sensation to the wearer. Further, polyester cold yarn wicks away moisture from a wearer and provides a cooling sensation to the wearer.
(87) The moisture activated cooling mesh fabric layer 762 was tested by Intertek Testing Services Shenzhen Ltd. having an address of Room 801/901, No. 8, East Bao Ying Road, Huangpu District, Guangzhou, Chinaand an internet address of intertek.com. The tests performed by Intertek Testing Services Shenzhen Ltd indicated that moisture activated cooling mesh fabric layer 762 has a surface water absorption of 8 milli-liters in a 1 meter by 1 meter area of the moisture activated cooling mesh fabric layer 762. Further, the moisture activated cooling mesh fabric layer 762 has a maximum heat transfer coefficient of 0.135 Watts/cm.sup.2 such that heat energy is effectively conducted away from the head of the userwhich is greater than other fabric layers. Also, the moisture activated cooling mesh fabric layer 762 has a wicking rate in a range of 3.3 millimeters/second to 4.0 millimeters/second such that moisture is wicked away from the head of the user.
(88) In summary, the moisture activated cooling mesh fabric layer 762 has a surface water absorption that is greater than other fabrics which allows the gym wrap device 700 to desirably absorb more moisture from the head of a user than other gym wrap devices. Further, the fabric layer 762 has a maximum heat transfer coefficient that is greater than other fabrics which allows the gym wrap device 700 to conduct more heat energy away from the head of the user than other gym wrap devices to more effectively cool the head of the user. Further, the fabric layer 762 has a wicking rate that is greater than other fabrics which allows the gym wrap device 700 to move the moisture more effectively from the head of the user for evaporation therefrom. During use, the moisture activated cooling mesh fabric layer 762 has a capillary-like structure that absorbs sweat from the layer 761 and circulates moisture throughout the layer 7624, and regulates the evaporation rate and releases water vapor molecules into the air to produce a cooling effect of the user.
(89) The polyester mesh fabric layer 763 is coupled to and contacts the moisture activated cooling mesh fabric layer 762. The polyester mesh fabric layer 763 has a first edge portion 801, a second edge portion 802, and a plurality of holes 810 extending therein. Each of the plurality of holes 810 has a first opening size. In an exemplary embodiment, the first opening size has a diameter in a range of 2.5 to 3.5 millimeters which provides a larger evaporation region on the exterior of the polyester mesh fabric layer 763 to evaporate the moisture. Further, in an exemplary embodiment, the polyester mesh fabric layer 763 is a 100% polyester mesh fabric layer.
(90) Referring to
(91) Referring to
(92) While the claimed invention has been described in detail in connection with only a limited number of embodiments, it should be readily understood that the invention is not limited to such disclosed embodiments. Rather, the claimed invention can be modified to incorporate any number of variations, alterations, substitutions or equivalent arrangements not heretofore described, but which are commensurate with the spirit and scope of the invention. Additionally, while various embodiments of the claimed invention have been described, it is to be understood that aspects of the invention may include only some of the described embodiments. Accordingly, the claimed invention is not to be seen as limited by the foregoing description. Also, the tightly spaced dashed lines illustrated in the figures represents exemplary stitches.