GATE BIAS CIRCUIT FOR A DRIVER MONOLITHICALLY INTEGRATED WITH A GAN POWER FET
20230110867 · 2023-04-13
Inventors
- Manish SHAH (Vernon Hills, IL, US)
- Rajesh GHOSH (Hooghly, IN)
- Syed Asif EQBAL (Patna, IN)
- Firdos KHAN (Raniganj, IN)
- Subhendu RANA (Purba Medinipur, IN)
Cpc classification
H03K2217/0072
ELECTRICITY
International classification
Abstract
An electronic device includes a GaN power FET, a GaN driver coupled to the GaN power FET and a gate bias circuit coupled to the GaN driver. The GaN power FET and the GaN driver are monolithically integrated on a single GaN die. The gate bias circuit is predominately monolithically integrated on the single GaN die and includes only one active component external to the single GaN die. In one embodiment, the only active component external to the single GaN die is a linear regulator. In another embodiment, the only active component external to the single GaN die is a shunt regulator. In yet another embodiment, the only active component external to the single GaN die is a Zener diode.
Claims
1. An electronic device, comprising: a GaN power FET; a GaN driver coupled to the GaN power FET; and a gate bias circuit coupled to the GaN driver, wherein the GaN power FET and the GaN driver are monolithically integrated on a die, and wherein the gate bias circuit is predominately monolithically integrated on the die and includes only one active component external to the die.
2. The electronic device of claim 1, wherein a drain terminal of the GaN power FET is coupled to a high-voltage positive power supply terminal, a source terminal of the GaN power FET is coupled to a ground supply terminal, and a gate terminal of the GaN power FET is coupled to the GaN driver.
3. The electronic device of claim 2, wherein the GaN driver includes a low-side pre-driver that receives a first input voltage from the gate bias circuit and a high-side pre-driver that receives a second input voltage from the gate bias circuit.
4. The electronic device of claim 3, wherein the GaN driver includes a low-side GaN FET and a high-side GaN FET.
5. The electronic device of claim 4, wherein the high-side GaN FET has a drain terminal that receives the first input voltage from the gate bias circuit, a gate terminal coupled to an output terminal of the high-side pre-driver, and a source terminal coupled to the gate terminal of the GaN power FET and to a drain terminal of the low-side GaN FET.
6. The electronic device of claim 4, wherein the low-side GaN FET has a gate terminal coupled to an output terminal of the low-side pre-driver and has a source terminal coupled to the ground supply terminal.
7. The electronic device of claim 1, wherein the gate bias circuit includes: a linear regulator for outputting a V.sub.HI voltage, wherein the V.sub.HI voltage is coupled to the GaN driver; a first GaN resistor having one end coupled to a ground supply terminal and another end coupled to one end of a second GaN resistor; and another end of the second GaN resistor coupled to a cathode of a GaN diode and to one end of a bypass capacitor, wherein the other end of the bypass capacitor is coupled to the ground supply terminal, and wherein an anode of the GaN diode is coupled to the linear regulator, wherein a voltage V.sub.REG at the other end of the second GaN resistor is coupled to the GaN driver.
8. The electronic device of claim 7, wherein a fraction of V.sub.FB occurs at a node between the first GaN resistor and the second GaN resistor based on a resistance ratio of the first GaN resistor and the second GaN resistor, and the fraction is fed back to the linear regulator as a V.sub.FB voltage.
9. The electronic device of claim 1, wherein the only one active component is a linear regulator.
10. The electronic device of claim 1, wherein the only one active component is a shunt regulator.
11. The electronic device of claim 1, wherein the only one active component is a Zener diode.
12. An electronic device, comprising: a GaN power FET; a GaN driver coupled to the GaN power FET; a gate bias circuit coupled to the GaN driver; and a bootstrap circuit coupled to the GaN power FET and to the GaN driver, wherein the GaN power FET and the GaN driver are monolithically integrated on a die, and wherein the gate bias circuit is predominately monolithically integrated on the die and includes only one active component external to the die.
13. The electronic device of claim 12, wherein a drain terminal of the GaN power FET is coupled to a high-voltage positive power supply terminal, a source terminal of the GaN power FET is coupled to a ground supply terminal, and a gate terminal of the GaN power FET is coupled to the GaN driver.
14. The electronic device of claim 13, wherein the GaN driver comprises a high-side pre-driver that receives a second input voltage from the bootstrap circuit and a low-side pre-driver that receives a first input voltage from the gate bias circuit.
15. The electronic device of claim 14, wherein the GaN driver includes a high-side GaN FET and a low-side GaN FET, wherein the high-side GaN FET has a drain terminal that receives the first input voltage from the gate bias circuit, a gate terminal coupled to an output terminal of the high-side pre-driver, and a source terminal coupled to the gate terminal of the GaN power FET and to a drain terminal of the low-side GaN FET, and wherein a gate terminal of the low-side GaN FET is coupled to an output terminal of the low-side pre-driver and a source terminal of the low-side GaN FET is coupled to the ground supply terminal.
16. The electronic device of claim 15, wherein the bootstrap circuit includes a diode having an anode coupled to the drain terminal of the high-side GaN FET and a bootstrap capacitor having one end coupled to a cathode of the diode and another end coupled to the gate terminal of the GaN power FET.
17. An electronic device, comprising: a GaN power FET; a GaN driver coupled to the GaN power FET; and a gate bias circuit, the gate bias circuit including: a linear regulator for outputting a V.sub.HI voltage, wherein the V.sub.HI voltage is coupled to the GaN driver, a first GaN resistor having one end coupled to a ground supply terminal and another end coupled to one end of a second GaN resistor, and another end of the second GaN resistor coupled to a cathode of a GaN diode and to one end of a bypass capacitor, wherein another end of the bypass capacitor is coupled to the ground supply terminal, wherein an anode of the GaN diode is coupled to the linear regulator, and wherein a voltage V.sub.REG at the other end of the second GaN resistor is coupled to the GaN driver.
18. The electronic device of claim 17, wherein the GaN power FET and the GaN driver are monolithically integrated on a die.
19. The electronic device of claim 18, wherein the linear regulator is only active component of the gate bias circuit that is not monolithically integrated on the die.
20. The electronic device of claim 17, wherein the gate bias circuit includes a closed loop for regulating a value of V.sub.REG against load and temperature variations, wherein the closed loop comprises an electrical current-carrying path from the linear regulator through the GaN diode through the second GaN resistor and back to the linear regulator.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] The present invention is illustrated by way of example and is not limited by the accompanying figures, in which like references indicate similar elements. Elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale.
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DETAILED DESCRIPTION
[0023] GaN is a semiconductor process technology that has a superior figure-of-merit (FoM) compared to silicon process technology. Due to its superior FoM, a GaN-based power converter is typically operated at a much higher switching frequency to extract its full potential of achieving high power density. An electrical current-carrying path between a GaN power FET and its gate driver is the gate drive loop. At higher frequency the gate drive loop needs to be short. Higher switching frequency and fast switching characteristics of a GaN power FET require inductance of the gate drive loop to be very small. This necessitate that most of the gate drive circuit for the GaN power FET be monolithically integrated with the GaN power FET. If a semiconductor power switch and its driver are not on a same die, then parasitic elements, such as die-to-die or die-to-package inductances and capacitances limit the speed of operation. Therefore, if a GaN FET power switch and its GaN driver are made on the same die, i.e., both are fabricated in a GaN process, then potentially higher speed of operation and performance can be achieved.
[0024] Compared to a silicon-based power converter, a GaN-based power converter has a much lower limit in terms of a maximum gate voltage that it can tolerate. A conservative approach is to design the driver to operate at lower voltage such that worst-case operating voltage does not exceed the maximum gate voltage. However, the conservative approach is not a desirable approach because operating the GaN power FET at lower gate voltage relinquishes some of the benefit of GaN. The on resistance and the saturation current capability of the GaN power FET significantly suffer when the GaN power FET is operated at lower gate voltage. The above-mentioned constrains demand a low-cost monolithically-integrated GaN-based gate bias circuit for a driver with minimal external components which maintains a constant optimal gate bias voltage within the safe operating limit, and this needs to be done over process corner, temperature, and supply voltage variations.
[0025] Disclosed is a predominately GaN-based gate bias circuit for a GaN driver for a GaN power FET that is monolithically integrated with the GaN power FET. The predominately GaN-based gate bias circuit maintains optimal gate voltage over process, temperature and supply voltage variation with a minimum number of external components. In the illustrated embodiments of the predominately GaN-based gate bias circuit shown in
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[0027] A first embodiment of the gate bias circuit 104 comprises a first GaN resistor 142 having one end coupled to a ground supply terminal 143 and another end coupled to one end of a second GaN resistor 144. Another end of the second GaN resistor 144 is coupled to a cathode of a GaN diode 146 and to one end of a bypass capacitor 148. The other end of the bypass capacitor 148 is coupled to the ground supply terminal 143. A first input voltage V.sub.REG 149 at the other end of the second GaN resistor 144 is coupled to the GaN driver 106. An anode of the GaN diode 146 is coupled to a linear regulator 150. The linear regulator 150 is coupled to a positive power supply terminal 151 that supplies V.sub.CC and to the ground power supply terminal 143. The linear regulator 150 outputs a second input voltage V.sub.HI 152 to the GaN driver 106. V.sub.HI 152 typically has a value of less than 30V. A fraction of V.sub.HI 152 occurs at a node 153 between the first GaN resistor 142 and the second GaN resistor 144 based on a resistance ratio of the resistors, and the fraction is fed back to the linear regulator 150 as a V.sub.FB 154. The gate bias circuit 104 is composed of GaN devices on the single GaN die 108 except for the linear regulator 150 and the bypass capacitor 148 which are external to the single GaN die 108. In one embodiment, the linear regulator 150 may be fabricated using silicon-based technology. In one embodiment, the linear regulator 150 is a low-dropout regulator.
[0028] An output terminal 160 of the GaN driver 106 is coupled to a gate terminal 170 of the GaN power FET 110. A voltage V.sub.GATE 169 at the gate terminal 170 of the GaN power FET 110 needs to be maintained at a maximum allowable voltage without exceeding a safe operating limit to extract full potential of GaN technology. The GaN driver 106 is coupled to V.sub.HI 152. The GaN driver 106 is also coupled to the ground supply terminal 143. The GaN driver 106 typically receives low-voltage digital or pulse wave modulated signals from a controller (not shown). The GaN driver 106 creates an output signal having the same frequency and duty cycle as the signal from the controller but strong enough to handle capacitance of the GaN power FET 110. The drain terminal 171 of the GaN power FET 110 is coupled to a high-voltage positive power supply terminal 189 that is coupled to a high-voltage supply V.sub.DD, and a source terminal 173 of the GaN power FET 110 is coupled to the ground supply terminal 143. For example, V.sub.DD is between 200V and 600V.
[0029] The GaN driver 106 comprises a pre-driver stage 180 and a final stage 181. The pre-driver stage 180 of the GaN driver 106 comprises high-side pre-driver 182 and low-side pre-driver 184. The final stage 181 of the GaN driver 106 comprises a high-side GaN FET 186 and a low-side GaN FET 188. An input terminal of the high-side pre-driver 182 receives a PDRV_H signal from the controller through an intermediate processing stage (not shown). The high-side pre-driver 182 receives V.sub.HI 152 generated by the gate bias circuit 104. An output terminal of the high-side pre-driver 182 is coupled to a gate terminal 190 of the high-side GaN FET 186 of the final stage 181. An input terminal of the low-side pre-driver 184 receives a PDRV_L signal from the controller through an intermediate processing stage (not shown). The low-side pre-driver 184 receives V.sub.REG 149 generated by the gate bias circuit 104. An output terminal of the low-side pre-driver 184 is coupled to a gate terminal 191 of the low-side GaN FET 188 of the final stage 181.
[0030] The voltage V.sub.REG 149 from the gate bias circuit 104 is coupled to a drain terminal 192 of the high-side GaN FET 186 of the final stage 181 of the GaN driver 106. A source terminal 193 of the high-side GaN FET 186 constitutes the output terminal 160 of the GaN driver 106. The source terminal 193 of high-side GaN FET 186 is coupled to a drain terminal 194 of the low-side GaN FET 188 and to the gate terminal 170 of the GaN power FET 110. A source terminal 195 of the low-side GaN FET 188 is coupled to the ground supply terminal 143. The GaN power FET 110 can be turned on and off through the GaN driver 106 when V.sub.REG 149 is high. Advantageously, the gate bias circuit 104 in accordance with the invention maintains V.sub.REG 149 constant over process, temperature and V.sub.CC 151.
[0031] The GaN driver 106 needs a voltage V.sub.HI 152 that is higher than V.sub.REG 149 to overdrive the high-side GaN FET 186 of the final stage 181. V.sub.HI 152 needs to be at least one threshold voltage V.sub.T higher than V.sub.REG 149 to ensure that the high-side GaN FET 186 is in triode region and V.sub.GATE 169 is close to V.sub.REG. The gate bias circuit 104 generates V.sub.HI 152 which is one diode drop higher than V.sub.REG 149. V.sub.HI tracks process and temperature because the GaN diode 146 tracks variation in process and temperature. The GaN diode 146 tracks variation in process and temperature because it is integrated within the single GaN die 108, and in essence consists of a GaN HEMT device connected as a diode. Unlike known circuits, the gate bias circuit 104 in accordance with the invention includes a closed loop comprising an electrical current-carrying path from the linear regulator 150 through GaN diode 146 through GaN-die resistor 144 and back to the linear regulator. With the closed loop in accordance with the invention, V.sub.REG 149 is tightly regulated against load and temperature variations. On the other hand, with an open loop, regulation of an output voltage from a gate bias circuit is poor against load and temperature variations.
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[0044] The embodiments of the gate bias circuit in accordance with the invention advantageously insure that V.sub.GATE 169 is almost constant regardless of V.sub.CC 151, temperature, threshold voltage or process.
[0045] All the devices (except for those devices specially identified) of the circuits in accordance with the invention are realized through only GaN HEMTs and by diodes, resistors or capacitors that can be fabricated in available GaN processes. No P-type metal oxide semiconductor device is used in the circuits in accordance with the invention.
[0046] Although most of the description herein focuses on GaN HEMT based technology, the topology of the disclosed circuits and their application are independent of the device technology platform, and can be easily extended to silicon or other present or future semiconductor platforms.
[0047] Some features of the present invention may be used in an embodiment thereof without use of other features of the present invention. As such, the foregoing description should be considered as merely illustrative of the principles, teachings, examples, and exemplary embodiments of the present invention, and not a limitation thereof.
[0048] These embodiments are only examples of the many advantageous uses of the innovative teachings herein. In general, statements made in the specification of the present application do not necessarily limit any of the various claimed inventions. Moreover, some statements may apply to some inventive features but not to others.
[0049] The circuit as described above is part of the design for an integrated circuit chip. The chip design is created in a graphical computer programming language, and stored in a computer storage medium (such as a disk, tape, physical hard drive, or virtual hard drive such as in a storage access network). If the designer does not fabricate chips or the photolithographic masks used to fabricate chips, the designer transmits the resulting design by physical means (e.g., by providing a copy of the storage medium storing the design) or electronically (e.g., through the Internet) to such entities, directly or indirectly. The stored design is then converted into the appropriate format (e.g., GDSII) for the fabrication of photolithographic masks, which typically include multiple copies of the chip design in question that are to be formed on a wafer. The photolithographic masks are utilized to define areas of the wafer (and/or the layers thereon) to be etched or otherwise processed.
[0050] The methods as discussed above are used in the fabrication of integrated circuit chips. The resulting integrated circuit chips can be distributed by the fabricator in raw wafer form (that is, as a single wafer that has multiple unpackaged chips), as a bare chip, or in a packaged form. In the latter case, the chip is mounted in a single chip package or in a multichip package. In any case, the chip is then integrated with other chips, discrete circuit elements, and/or other signal processing devices as part of either (a) an intermediate product, such as a motherboard, or (b) an end product. The end product can be any product that includes integrated circuit chips, ranging from toys and other low-end applications to advanced computer products (such as, but not limited to, an information processing system) having a display, a keyboard, or other input device, and a central processor.
[0051] Unless stated otherwise, terms such as “first” and “second” are used to arbitrarily distinguish between the elements that such terms describe. Thus, these terms are not necessarily intended to indicate temporal or other prioritization of such elements.
[0052] The terms “a” or “an”, as used herein, are defined as one as or more than one. The term plurality, as used herein, is defined as two as or more than two. Plural and singular terms are the same unless expressly stated otherwise. The term another, as used herein, is defined as at least a second or more. The terms including and/or having, as used herein, are defined as comprising (i.e., open language). The term coupled, as used herein, is defined as connected, although not necessarily directly, and not necessarily mechanically. The terms program, software application, and the like as used herein, are defined as a sequence of instructions designed for execution on a computer system. A program, computer program, or software application may include a subroutine, a function, a procedure, an object method, an object implementation, an executable application, an applet, a servlet, a source code, an object code, a shared library/dynamic load library and/or other sequence of instructions designed for execution on a computer system.
[0053] Although specific embodiments of the invention have been disclosed, those having ordinary skill in the art will understand that changes can be made to the specific embodiments without departing from the spirit and scope of the invention. The scope of the invention is not to be restricted, therefore, to the specific embodiments, and it is intended that the appended claims cover any and all such applications, modifications, and embodiments within the scope of the present invention.