Slitter

Abstract

A slitter according to an embodiment of the present art includes: an upper knife disposed above the electrode plate to rotate, thereby cutting the electrode plate; and a lower knife disposed below the electrode plate to partially overlap the upper knife and rotate, thereby cutting the electrode plate together with the upper knife, wherein the upper knife includes: a first inner surface extending to be inclined from a tip formed at the lowermost end to the lower knife; and an outer circumferential surface extending to be inclined from the tip to an opposite side of the lower knife, wherein the first inner surface has an inclination at a first angle from a vertical line V that is perpendicular to a rotation axis that serves as a rotation center of the upper knife, and the outer circumferential surface has an inclination at a second angle from the vertical line.

Claims

1. A slitter comprising: an upper knife disposed above an electrode plate, thereby configured to cut the electrode plate; a lower knife disposed below the electrode plate to partially overlap the upper knife, thereby configured to cut the electrode plate together with the upper knife; wherein the upper knife comprises: a first inner surface extending at an incline from a tip formed at a lowermost end to contact an inner surface of the lower knife; and an outer circumferential surface extending at an incline from the tip to a side opposite the lower knife; wherein the incline of the first inner surface has a first angle from a vertical line (V) that is perpendicular to a rotation axis that serves as a rotation center of the upper knife; wherein the incline of the outer circumferential surface has a second angle from the vertical line; wherein the upper knife and the lower knife are rotary knives; wherein an outer surface of the lower knife is planar and a thickness of the lower knife is constant; and wherein the second angle ranges from 80 to less than 90, wherein the tip extends radially further from the rotation axis of the upper knife than both the first inner surface and the outer circumferential surface of the upper knife, and wherein the tip is disposed between the first inner surface and the outer circumferential surface in a width direction of the upper knife.

2. The slitter of claim 1, wherein the first angle ranges from 0.6 to 1.1.

3. The slitter of claim 2, wherein the first angle ranges from 0.9 to 1.0.

4. The slitter of claim 1, wherein the second angle ranges from 85 to 90.

5. The slitter of claim 1, wherein, in the upper knife, a horizontal distance from the tip to a contact point with the lower knife ranges from 0.01 mm to 0.5 mm.

6. The slitter of claim 5, wherein, in the upper knife, the horizontal distance from the tip to the contact point with the lower knife ranges from 0.1 mm to 0.4 mm.

7. The slitter of claim 1, wherein the upper knife has a total thickness of 3 mm to 5 mm.

8. The slitter of claim 1, wherein the lower knife comprises a flat outer circumferential surface on which the electrode plate is seated.

9. A slitter comprising: an upper knife disposed above an electrode plate, thereby configured to cut the electrode plate; a lower knife disposed below the electrode plate to partially overlap the upper knife, thereby configured to cut the electrode plate together with the upper knife, wherein the upper knife comprises: a first inner surface extending at an incline from a tip formed at a lowermost end to contact an inner surface of the lower knife; an outer circumferential surface extending at an incline from the tip to a side opposite the lower knife; and a support surface, wherein the incline of the first inner surface has a first angle from a vertical line (V) that is perpendicular to a rotation axis that serves as a rotation center of the upper knife, wherein the incline of the outer circumferential surface has a second angle from the vertical line, wherein the upper knife and the lower knife are rotary knives, wherein an outer surface of the lower knife is planar and a thickness of the lower knife is constant, wherein the upper knife further comprises a second inner surface extending inward from the first inner surface, and wherein the second inner surface is inclined at a third angle from the vertical line, the third angle being an acute angle, the second inner surface extending toward an inner side of the upper knife to define a stepped portion with respect to the support surface of the upper knife.

10. The slitter of claim 9, wherein the third angle ranges from 2.6 to 3.1.

11. The slitter of claim 10, wherein the third angle ranges from 2.8 to 3.0.

12. The slitter of claim 9, wherein the upper knife is in line contact with the lower knife.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a perspective view illustrating a state in which a slitter cuts an electrode plate according to an embodiment of the present invention.

(2) FIG. 2 is a cross-sectional view of the slitter according to an embodiment of the present invention.

(3) FIG. 3 is a cross-sectional view of an upper knife according to an embodiment of the present invention.

(4) FIG. 4 is a cross-sectional view of a slitter according to another embodiment of the present invention.

(5) FIG. 5 is a cross-sectional view of an upper knife according to another embodiment of the present invention.

MODE FOR CARRYING OUT THE INVENTION

(6) Advantages and features of the present invention, and implementation methods thereof will be clarified through following embodiments described with reference to the accompanying drawings. The present invention may, however, be embodied in different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the present invention to those skilled in the art. Further, the present invention is only defined by scopes of claims. Like reference numerals refer to like elements throughout.

(7) Unless terms used in the present invention are defined differently, all terms (including technical and scientific terms) used herein have the same meaning as generally understood by those skilled in the art. Also, unless defined clearly and apparently in the description, the terms as defined in a commonly used dictionary are not ideally or excessively construed as having formal meaning.

(8) In the following description, the technical terms are used only for explaining a specific exemplary embodiment while not limiting the present invention. In this specification, the terms of a singular form may include plural forms unless specifically mentioned. The meaning of comprises and/or including does not exclude other components besides a mentioned component.

(9) Hereinafter, preferred embodiments will be described in detail with reference to the accompanying drawings.

(10) FIG. 1 is a perspective view illustrating a state in which a slitter 1 cuts an electrode plate E according to an embodiment of the present invention.

(11) In order to manufacture a secondary battery, slurry, in which an electrode active material, a binder, and a plasticizer are mixed with each other, is applied to a positive electrode collector and a negative electrode collector to manufacture electrodes such as a positive electrode and a negative electrode. Thereafter, the electrodes are respectively stacked on both sides of a separator to form an electrode assembly having a predetermined shape. Then, the electrode assembly is inserted into a battery case, an electrolyte is injected, and sealing is performed.

(12) The positive and negative electrodes used in the present invention are not particularly limited, and the electrode active material may be prepared in a form bonded to an electrode collector according to the conventional method that is known in the art.

(13) First, a coating process of applying positive electrode active material slurry to the positive electrode collector and applying negative electrode active material slurry to the negative electrode collector is performed. In the case of a lithium secondary battery, the positive electrode active material may include, for example, a layered compound such as lithium cobalt oxide (LiCoO.sub.2) and lithium nickel oxide (LiNiO.sub.2). Also, the negative active material may include, for example, carbon such as non-graphitized carbon and graphite-based carbon. In this case, if necessary, the slurry may further include a conductive agent, a binder, a filler, and the like.

(14) When the coating process is completed, after preheating the manufactured electrode plate E, a rolling process of allowing the electrode plate E to pass between a pair of high-temperature heated rolling rolls is performed. As a result, it is possible to improve capacitance density of each of the electrodes and improve adhesion between the electrode collector and the slurry. Here, the adhesion between the electrode collector and the slurry, capacity density, and the like may be controlled by adjusting a distance between the rolling rolls and a temperature and rotation speed of each of the rolling rolls.

(15) When the rolling process is completed, a slitting process of cutting the electrode plate E to a predetermined width by using a slitter 1 is performed. Therefore, electrode manufacturing may be completed.

(16) FIG. 2 is a cross-sectional view of the slitter 1 according to an embodiment of the present invention, and FIG. 3 is a cross-sectional view of an upper knife 10 according to an embodiment of the present invention.

(17) According to an embodiment of the present invention, when the electrode plate E is cut to manufacture the electrode, a generation of foreign substances such as dust may be minimized to reduce an occurrence of defects of the electrode plate E.

(18) For this, as illustrated in FIGS. 2 and 3, the slitter 1 according to an embodiment of the present invention includes: an upper knife 10 disposed above the electrode plate E to rotate, thereby cutting the electrode plate E; and a lower knife 11 disposed below the electrode plate E to partially overlap the upper knife and rotate, thereby cutting the electrode plate E together with the upper knife 10. The upper knife 10 includes: an inner surface 101 extending to be inclined from a tip 102 formed at the lowermost end to the lower knife 11; and an outer circumferential surface 103 extending to be inclined from the tip 102 to an opposite side of the lower knife 11. The inner surface 101 has an inclination at a first angle a from a vertical line V that is perpendicular to a rotation axis R that serves as a rotation center of the upper knife 10, and the outer circumferential surface 103 has an inclination at a second angle b from the vertical line V. Also, the first angle a may range of 0.6 to 1.1.

(19) The upper knife 10 is disposed above the electrode plate E to rotate together with the lower knife 11, thereby cutting the electrode plate E. In order to cut an object as sharply as possible, in the general slitter 1, a tip 102 of the upper knife 10 is formed in close contact with the lower knife 11. Therefore, it is preferable that the inner surface 101 does not exist separately on the upper knife 10. However, the electrode plate E has a shape in which the electrode active material slurry is applied to the electrode collector. Therefore, when the electrode plate E is cut using the general slitter 1 after the electrode active material slurry is cured, the foreign substances such as dust are generated. Also, the foreign substances such as dust are attached to the upper knife 10 and the lower knife 11 of the slitter 1, and when the electrode plate E is cut again using the slitter 1, there is a problem that defects occur.

(20) In particular, in the case of the negative electrode, when compared to the positive electrode, the applied negative electrode active material slurry has higher brittleness. Therefore, when the electrode plate E of the negative electrode is cut, there is a problem that more foreign substances such as dust are generated.

(21) Thus, according to an embodiment of the present invention, as illustrated in FIG. 3, the upper knife 10 includes 101 extending to be inclined from a tip 102 formed at the lowermost end to the lower knife 11 to the lower knife 11. The inner surface 101 has an inclination at a first angle a from a vertical line V that is perpendicular to a rotation axis R that serves as a rotation center of the upper knife 10.

(22) The upper knife 10 is generally formed in a disk shape having a constant thickness, and a center of the upper knife 10 is connected to an upper knife shaft 121. Also, the upper knife shaft 121 is connected to an upper knife driving motor (not shown), and when the upper knife driving motor rotates, rotational force is transmitted to the upper knife 10 through the upper knife shaft 121. Thus, the upper knife 10 may rotate about the rotation axis R. A direction in which the upper knife 10 rotates is a direction in which the tip 102 of the upper knife 10 cutting the electrode plate E moves in the same manner as the electrode plate E. It is preferable that a total thickness d1 of the upper knife 10 range of 3 mm to 5 mm.

(23) The tip 102 of the upper knife 10 is sharply formed at one end of the upper knife 10, particularly at the lowermost end to directly cut the electrode plate E together with the lower knife 11. When starting to cut the electrode plate E, the electrode plate E is seated on an outer peripheral surface of the lower knife 11 to move and then first in contact with the tip 102 of the upper knife 10. Also, the electrode plate E is cut by friction between the upper knife 10 and the lower knife 11. According to an embodiment of the present invention, since the inner surface 101 is formed, the tip 102 of the upper knife 10 is not completely in close contact with the lower knife 11 and is formed to be spaced by a specific distance d2.

(24) The rotation axis R serving as the rotation center of the upper knife 10 is formed at an opposite side of the tip 102 of the upper knife 10 as illustrated in FIG. 3. It is preferable that the rotation shaft R matches a central axis of the upper knife shaft 121 connected to the upper knife 10. FIG. 3 illustrates that the upper knife shaft 121 is omitted so that the rotation shaft R is formed at the other end of the upper knife 10, but if the upper knife shaft 121 exists, the rotation shaft R is formed to be spaced apart from the other end of the upper knife 10.

(25) As illustrated in FIG. 3, the inner surface 101 is formed to extend at an inclination from the tip 102 of the upper knife 10 to the lower knife 11 and is inclined at a first angle a from the vertical line V. Here, the vertical line V is not real, but is a line conceptually illustrated in FIG. 3 for convenience of explanation. This first angle a preferably range of 0.6 to 1.1, and more preferably range of 0.9 to 1.0. If the first angle a is greater than 1.1, the electrode plate E may not be cut sharply, and if the first angle a is less than 0.6, a problem that the foreign substances such as dust are generated may not be solved still. Since the first angle a is quite small, in the upper knife 10 according to an embodiment of the present invention, the tip 102 has a chamfered shape on the upper knife 10 of the general slitter 1.

(26) Since the inner surface 101 is inclined at the first angle a, the tip 102 of the upper knife 10 is not completely in close contact with the lower knife 11 and is formed to be spaced apart by a specific distance d2. Here, the specific distance d2 means a horizontal distance from the tip 102 of the upper knife 10 to a contact surface 104 with the lower knife 11. If the inner surface 101 is formed as a flat surface, the specific distance d2 may be a sine value of the first angle. According to an embodiment of the present invention, the specific distance d2 preferably ranges of 0.01 mm to 0.5 mm, and more preferably range of 0.1 mm to 0.4 mm. The distance of 0.5 mm may be a significantly small distance, but as described above, since the total thickness d1 of the upper knife 10 ranges of 3 mm to 5 mm, the distance may be a distance corresponding to approximately 10% to 15% of the total thickness d1

(27) As illustrated in FIG. 3, a support surface 105 refers to an outer surface of an outer wall facing the lower knife 11 among outer walls of the upper knife 10. According to an embodiment of the present invention, the support surface 105 is formed to extend upward from the inner surface 101. The support surface 105 may be formed parallel to the vertical line V, but may be formed at a specific angle with respect to the vertical line V.

(28) The outer circumferential surface 103 is formed to extend from the tip 102 of the upper knife 10 toward an opposite side of the lower knife 11. The outer circumferential surface 103 is considerably wider than the inner surface 101 and has an inclination at a second angle b, which is a constant angle from the vertical line V. This second angle b preferably ranges of 80 to 90, and more preferably ranges of 85 to 90. If it is less than 80, there is a problem that a plastic strain rate increases at the cut surface of the electrode plate E, and if it is larger than 90, the outer peripheral surface 103 has a problem that causes interference with the electrode plate E or the lower knife 11.

(29) The lower knife 11 is disposed to partially overlap the upper knife 10 under the electrode plate E and then rotates to cut the electrode plate E together with the upper knife 10. Like the upper knife 10, the lower knife 11 is generally formed in a disk shape having a constant thickness, and a center of the lower knife 11 is connected to a lower knife shaft 122. Also, the lower knife shaft 122 is connected to a lower knife driving motor (not shown), and when the lower knife driving motor rotates, rotational force is transmitted to the lower knife 11 through the lower knife shaft 122. Thus, the lower knife 11 may rotate about a separate rotation shaft (not shown). A direction in which the lower knife 11 rotates is a direction that is opposite to the direction in which the upper knife 10 rotates.

(30) It is preferable that the outer peripheral surface 111 of the lower knife 11 is formed to be flat so that the electrode plate E is stably seated. Also, the upper knife 10 and the lower knife 11 are disposed to partially overlap each other. As a result, a cross-section of the electrode plate E cut by the upper knife 10 and the lower knife 11 may be clean and sharp.

(31) In the upper knife 10 and the lower knife 11, an upper knife spacer 131 and a lower knife spacer 132, each of which has a predetermined width, may be formed in the upper knife shaft 121 and the lower knife shaft 122, respectively. If the slitter 1 includes a plurality of upper knifes 10 and lower knifes 11, the plurality of upper knifes 10 may be spaced apart from each other, and the plurality of lower knifes 11 may be spaced apart from each other.

(32) FIG. 4 is a cross-sectional view of a slitter according to another embodiment of the present invention, and FIG. 5 is a cross-sectional view of an upper knife according to another embodiment of the present invention.

(33) As illustrated in FIGS. 4 and 5, a slitter 1 according to another embodiment of the present invention includes: an upper knife 10a disposed above the electrode plate E to rotate, thereby cutting the electrode plate E; and a lower knife 11 disposed below the electrode plate E to partially overlap the upper knife, thereby cutting the electrode plate E together with the upper knife 10a. The upper knife 10a includes: a first inner surface 1011 extending to be inclined from a tip 102 formed at the lowermost end to the lower knife 11; and an outer circumferential surface 103 extending to be inclined from the tip 102 to an opposite side of the lower knife 11. The first inner surface 1011 has an inclination at a first angle a from a vertical line V that is perpendicular to a rotation axis R that serves as a rotation center of the upper knife 10a, and the outer circumferential surface 103 has an inclination at a second angle b from the vertical line V. Also, the upper knife 10a further includes a second inner surface 1012 extending inward from the first inner surface 1011, and the second inner surface 1012 is inclined at a third angle c from the vertical line V.

(34) The first inner surface 1011 is formed to extend from the tip 102 of the upper knife 10a to the lower knife 11 and is inclined at the first angle a from the vertical line V that is perpendicular to the rotation axis R that serves as the rotation center of the upper knife 10a.

(35) The second inner surface 1012 is formed to extend from the first inner surface 1011 toward the inside of the upper knife 10a. Also, the second inner surface 1012 has an inclination at a third angle c from the vertical line V. As a result, as illustrated in FIG. 4, the upper knife 10a and the lower knife 11 may be in contact with a line 104a or a very thin surface. Thus, since a contact area is extremely reduced, even if the upper knife 10a and the lower knife 11 rotate with the same rotational force, shear stress applied to the electrode plate E further increases. Therefore, the upper knife 10a and the lower knife 11 may cut the electrode plate E more cleanly and sharply. This third angle c preferably ranges of 2.6 to 3.1, and more preferably ranges of 2.8 to 3.0. The second inner surface 1012 may extend toward the inner side of the upper knife 10a and then be stepped with respect to the support surface 105. However, the present invention is not limited thereto, and a separate curved surface may be formed to naturally connect the second inner surface 1012 to the support surface 105.

(36) Those with ordinary skill in the technical field of the present invention pertains will be understood that the present invention can be carried out in other specific forms without changing the technical idea or essential features. Therefore, the above-disclosed embodiments are to be considered illustrative and not restrictive. Accordingly, the scope of the present invention is defined by the appended claims rather than the foregoing description and the exemplary embodiments described therein. Various modifications made within the meaning of an equivalent of the claims of the invention and within the claims are to be regarded to be in the scope of the present invention.

(37) TABLE-US-00001 [Description of the Symbols] 1: Slitter 10: Upper knife 11: Lower knife 101: Inner surface 102: Tip 103: Outer circumferential surface 121: Upper knife 122: Lower knife shaft 131: Upper knife spacer 132: Lower knife spacer 1011: First inner surface 1012: Second inner surface