Hand-held power tool with an impact mechanism assembly
12440953 ยท 2025-10-14
Assignee
Inventors
Cpc classification
B25D11/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A hand-held power tool, in particular a demolition hammer, with an impact mechanism assembly includes an electric motor, an eccentric assembly, and an impact pin oscillating linearly along an impact mechanism axis. The eccentric assembly includes an eccentric wheel mounted in an impact mechanism carrier of the impact mechanism assembly, an eccentric wheel rotating about an eccentric axis, and a connecting rod driven by the eccentric wheel. The electric motor has a motor shaft along a motor axis which drives the impact piston by way of the eccentric wheel and the connecting rod. The eccentric wheel has an eccentric hub formed on one side, which is mounted along the eccentric axis on a side of the eccentric wheel facing away from the connecting rod proximally with a floating bearing and distally with a fixed bearing in the impact mechanism carrier.
Claims
1. A hand-held power tool, comprising: an impact mechanism assembly that includes an electric motor; an eccentric assembly; and an impact pin configured to oscillate linearly along an impact mechanism axis, wherein the eccentric assembly includes (i) an eccentric wheel mounted in an impact mechanism carrier of the impact mechanism assembly and configured to rotate about an eccentric axis, and (ii) a connecting rod driven by the eccentric wheel and operably coupled to said impact pin to oscillate said pin, wherein the electric motor has a motor shaft along a motor axis, which is configured to drive the impact pin by way of the eccentric wheel and the connecting rod, wherein the eccentric wheel has an eccentric hub formed on one side, which is mounted along the eccentric axis on a side of the eccentric wheel facing away from the connecting rod proximally with a floating bearing and distally with a fixed bearing in the impact mechanism carrier, wherein the fixed bearing has an inner ring and an outer ring, in which the inner ring is connected to the eccentric hub of the eccentric wheel without play via an interference fit, and the outer ring is held in a second sliding seat of the impact mechanism carrier, and wherein the outer ring of the fixed bearing is fixed along the eccentric axis in a direction facing the eccentric wheel via a hollow cylindrical spacer sleeve, which is axially supported on the one hand via the outer ring of the fixed bearing and on the other hand via the outer ring of the floating bearing.
2. The hand-held power tool according to claim 1, wherein: the floating bearing is designed as a cylindrical roller bearing, and the fixed bearing is designed as a deep groove ball bearing.
3. The hand-held power tool according to claim 1, wherein the floating bearing has an outer ring which is held in a first sliding seat of the impact mechanism carrier.
4. The hand-held power tool according to claim 1, wherein: the fixed bearing has an inner ring and an outer ring, the inner ring is connected to the eccentric hub of the eccentric wheel without play via an interference fit, and the outer ring is held in a second sliding seat of the impact mechanism carrier.
5. The hand-held power tool according to claim 4, wherein the second sliding seat of the impact mechanism carrier has an axial end stop, via which the outer ring of the fixed bearing is fixed along the eccentric axis in a direction facing away from the eccentric wheel.
6. The hand-held power tool according to claim 4, wherein the outer ring of the fixed bearing is fixed along the eccentric axis in a direction facing the eccentric wheel via a hollow cylindrical spacer sleeve, which is axially supported on the one hand via the outer ring of the fixed bearing and on the other hand via the outer ring of the floating bearing.
7. The hand-held power tool according to claim 6, wherein an outer circumference of the spacer sleeve tapers conically along the eccentric axis from the floating bearing to the fixed bearing.
8. The hand-held power tool according to claim 1, further comprising a fixing element, wherein: the floating bearing is fixed in the impact mechanism carrier axially along the eccentric axis by way of the fixing element.
9. The hand-held power tool according to claim 8, wherein the fixing element is designed as a sheet metal part which is configured to be connected to the impact mechanism carrier by way of a plurality of screw connections.
10. The hand-held power tool according to claim 8, wherein an air gap extending in the direction of the eccentric axis is provided between the impact mechanism carrier and the fixing element in a not yet in a firmly connected state.
11. The hand-held power tool according to claim 10, wherein the fixing element has a sheet metal tongue for each screw connection which is configured to close the air gap in the firmly connected state of the fixing element.
12. The hand-held power tool according to claim 1, wherein: the motor axis and the impact mechanism axis are arranged in an angular range of 45 to 135 relative to each other, and the motor axis and the eccentric axis are arranged essentially parallel to one another.
13. The hand-held power tool according to claim 1, further comprising: an outer housing configured to receive said impact mechanism, wherein said outer housing includes two housing half-shells, on each of which a handle is arranged decoupled from vibrations.
14. The hand-held power tool according to claim 1, wherein the hand-held power tool is a demolition hammer.
15. The hand-held power tool according to claim 1, further comprising a fixing element, wherein: the outer ring of the floating bearing is fixed in the impact mechanism carrier axially along the eccentric axis by way of the fixing element.
16. The hand-held power tool according to claim 1, wherein: the motor axis and the impact mechanism axis are arranged essentially at right angles relative to each other, and the motor axis and the eccentric axis are arranged essentially parallel to one another.
17. A hand-held power tool, comprising: an impact mechanism assembly that includes an electric motor; an eccentric assembly; and an impact pin configured to oscillate linearly along an impact mechanism axis, wherein the eccentric assembly includes (i) an eccentric wheel mounted in an impact mechanism carrier of the impact mechanism assembly and configured to rotate about an eccentric axis, and (ii) a connecting rod driven by the eccentric wheel and operably coupled to said impact pin to oscillate said pin, wherein the electric motor has a motor shaft along a motor axis, which is configured to drive the impact pin by way of the eccentric wheel and the connecting rod, wherein the eccentric wheel has an eccentric hub formed on one side, which is mounted along the eccentric axis on a side of the eccentric wheel facing away from the connecting rod proximally with a floating bearing and distally with a fixed bearing in the impact mechanism carrier, wherein the floating bearing is fixed in the impact mechanism carrier axially along the eccentric axis by way of a fixing element, wherein an air gap extends in the direction of the eccentric axis between the impact mechanism carrier and the fixing element in a not yet in a firmly connected state; and wherein the fixing element has a spring-loaded tongue for each screw connection which is configured to reduce the air gap in the firmly connected state of the fixing element.
18. A hand-held power tool, comprising: an impact mechanism assembly that includes an electric motor; an eccentric assembly; and an impact pin configured to oscillate linearly along an impact mechanism axis, wherein the eccentric assembly includes (i) an eccentric wheel mounted in an impact mechanism carrier of the impact mechanism assembly and configured to rotate about an eccentric axis, and (ii) a connecting rod driven by the eccentric wheel and operably coupled to said impact pin to oscillate said pin, wherein the electric motor has a motor shaft along a motor axis, which is configured to drive the impact pin by way of the eccentric wheel and the connecting rod, wherein the eccentric wheel has an eccentric hub formed on one side, which is mounted along the eccentric axis on a side of the eccentric wheel facing away from the connecting rod proximally with a floating bearing and distally with a fixed bearing in the impact mechanism carrier, wherein the floating bearing is fixed in the impact mechanism carrier axially along the eccentric axis by way of a fixing element designed as a sheet metal part which is configured to be connected to the impact mechanism carrier by way of a plurality of screw connections, wherein the eccentric wheel, the floating bearing, the fixed bearing and the fixing element are collectively designed as a pre-assembled structural unit, and wherein the eccentric wheel has at least one bore for the screw connections of the fixing element.
19. A hand-held power tool, comprising: an impact mechanism assembly that includes an electric motor; an eccentric assembly: an impact pin configured to oscillate linearly along an impact mechanism axis, wherein the eccentric assembly includes (i) an eccentric wheel mounted in an impact mechanism carrier of the impact mechanism assembly and configured to rotate about an eccentric axis, and (ii) a connecting rod driven by the eccentric wheel and operably coupled to said impact pin to oscillate said pin, wherein the electric motor has a motor shaft along a motor axis, which is configured to drive the impact pin by way of the eccentric wheel and the connecting rod, wherein the eccentric wheel has an eccentric hub formed on one side, which is mounted along the eccentric axis on a side of the eccentric wheel facing away from the connecting rod proximally with a floating bearing and distally with a fixed bearing in the impact mechanism carrier, wherein the fixed bearing has an inner ring connected to the eccentric hub of the eccentric wheel without play via an interference fit, and an outer ring held in a second sliding seat of the impact mechanism carrier, and an elastic component acting along the eccentric axis in a direction facing the eccentric wheel and located between the axial end stop of the second sliding seat and the outer ring of the fixed bearing.
20. The hand-held power tool according to claim 19, wherein the elastic component is designed as a wave spring or an elastomeric ring.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The disclosure is explained below with reference to
(2) Shown are:
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DETAILED DESCRIPTION
(14)
(15) For a processing operation, the demolition hammer is guided along an impact mechanism axis 18 by an operator via two handles 16 arranged on the outer housing 14. For processing a workpiece not shown, for example a concrete floor or the like, the demolition hammer 18 has an impact mechanism assembly 20 with an impact mechanism carrier 22 on which an electric motor 24, an eccentric assembly 26 and a mechanical impact mechanism 28 are arranged, the outer housing 14 surrounding the electric motor 24 and the eccentric assembly 26 of the impact mechanism assembly 20. The two handles 16 form a so-called T-handle due to their arrangement on the outer housing 14. However, it is also conceivable to use a D-handle, such as is commonly used as the main handle on rotary hammers, a combination of a T-handle and a D-handle or similar. The outer housing 14 essentially consists of two housing half-shells 30, whose connecting edges 32 run along the impact mechanism axis 18 and which are designed as a tongue-and-groove connection to prevent relative movements between the housing half-shells 28 and to simplify their installation. The two housing half-shells 30 of the outer housing 14 are held together by a plurality of screw connections, which can be screwed through through-holes 34 of one housing half-shell 30 into correspondingly positioned screw bosses 36 of the other housing half-shell 30.
(16) The electric motor 24 is controlled by control or regulating electronics of an electronics unit 25, which is also accommodated in the outer housing 14 but is not shown in greater detail, via a main switch 38 preferably arranged on at least one of the handles 16, in order to influence its speed and/or torque. If the electric motor 24 is designed as an EC or BLDC motor, the speed and/or torque is generally influenced by the control or regulation electronics via pulse width modulated (PWM) control of the power electronics of the electronics unit 25, which is not shown in detail. Since such a PWM control and the associated electronic components are known to the person skilled in the art, this will not be discussed further. Instead of a brushless electric motor, a conventional brushed DC motor, an AC motor or the like with a corresponding upstream electronics unit 25 can be used as an alternative. The electric motor 24 drives the eccentric assembly 26 by way of a motor shaft 42 (see
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(18) The two coupling elements 54, 58 are each formed as a thin-walled, U-shaped sheet metal part 60, the main plane of extension of which is aligned essentially at right angles to the impact mechanism axis 18. The coupling elements 54, 58 are each connected at their open ends 62 to the impact mechanism carrier 22 of the impact mechanism assembly 20 in a non-positive manner via a screw connection 64. By fastening each sheet metal part 60 to the impact mechanism assembly 20 at both ends, a particularly rigid connection can be achieved, in particular transverse to the impact mechanism axis 18, so that primarily only a relative movement between the impact mechanism assembly 20 and the outer housing 14 along the impact mechanism axis 18 is permitted. Furthermore, each sheet metal part 60 has a fold 66 in a centrally arranged region between the two open ends 62, which extends essentially at right angles to the main plane of extension of the sheet metal part 60 and thus along the impact mechanism axis 18. Via the fold 66, each sheet metal part 60 is positively connected to a corresponding fastening element 68 for the outer housing 14 by way of a latch 70, for example a snap-in element of the fastening element 68 that can be clipped into the sheet metal part 60. Furthermore, the fold 66 has the effect of stiffening the sheet metal part 60. The two fastening elements 68 are designed as plastic square profiles which are inexpensive to manufacture and which are in turn positively connected to the housing half-shells 30 of the outer housing 14 via at least one tongue-and-groove connection 72 and additionally non-positively connected via a screw connection 74 (see also
(19) For vibration damping of the impact mechanism assembly 20 in the outer housing 14 or for reducing the vibrations acting on the operator during the processing operation with the demolition hammer 10, an elastic damping element 78 in the form of a helical compression spring 76 is provided between the impact mechanism assembly 20 and the outer housing 14 in such a way that it is arranged in front of the second coupling element 58 or in front of the motor axis 40 in the direction of the impact mechanism axis 18 as seen from the impact piston 50. To simplify installation of the impact mechanism assembly 20, the helical compression spring 76 is friction-locked to a first retaining element 80 of the impact mechanism carrier 22. Furthermore, a second retaining element 82 is provided between the outer housing 14 and the helical compression spring 76 for force-locking fixation of the helical compression spring 76 in the installed state of the impact mechanism assembly 20, the second retaining element 82 being positively connected to the outer housing 14 via a tongue-and-groove connection 84 and non-positively connected to the outer housing 14 via an additional screw connection 86. The tongue and groove connection 84 is formed between the second retaining element 82 and a complementary receptacle 86 of one of the two housing half-shells 30 of the outer housing 14.
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(21) When installing the impact mechanism assembly 20 in the housing half-shell 30, the second retaining element 82 is now initially inserted at an angle into the receptacle 86 of the housing half-shell 30. By way of its guide lug 98, it is guided in the insertion groove 92 of the receptacle 86 and pre-fixed at the end of the insertion groove 92 in a first position, as shown in
(22) In order to limit the outer housing 14 in its mobility relative to the impact mechanism assembly 20 along the impact mechanism axis 18, a recess 102 is provided on the impact mechanism carrier 22 of the impact mechanism assembly 20, axially symmetrically to the impact mechanism axis 18, with a first or front end stop 104 for the fully compressedi.e., fully presseddrop, as seen from the impact mechanism piston 50, and a second or rear end stop 106 for the extendedi.e., not presseddrop of the impact mechanism assembly 20 in the outer housing 14. The two end stops 104, 106 of the recess 102 limit the movement of the impact mechanism assembly 20 in the outer housing 14 in such a way that they interact with a cylindrical end stop boss 108 of the housing half-shell 30 in the direction of the impact mechanism axle 18.
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(24) The installation of the described main components of the demolition hammer 10 is essentially transverse to the impact mechanism axis 18. The most extensive and heaviest assembly of the demolition hammer 10 is the completely pre-assembled impact mechanism assembly 20 as shown in
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(26) The electromechanical interface 120 of the first interface module 118 serves to receive the interchangeable battery pack 122, which can be detached without tools, in such a way that the operator can insert the interchangeable battery pack 122 into the electromechanical interface 120 by hand and disengage it again. For this purpose, the electromechanical interface 120 has two guide grooves 128 spaced apart in parallel in the insertion direction E of the interchangeable battery pack 122, into which the interchangeable battery pack 122 can be inserted with corresponding guide rails 130 of its electromechanical interface 132 (see
(27) The second interface module 124 for mains operation comprises an insert 142 which can be replaced by the operator of the demolition hammer 10 and which can be permanently connected to the mains cable 126. The insert 142 is fixed to the second interface module 124 by way of screw connections 144. Furthermore, the insert 142 and the second interface module 124 have a fixing flange 146 for fixing a cable grommet 148 encasing the mains cable 126, which is intended to protect the mains cable 126 from damage, for example due to excessive kinking or the like.
(28) The interface modules 118, 124 differ not only in the primary type of power supply (battery or mains operation) and thus in their interfaces (electromechanical interface 120 for the interchangeable battery pack 122 or mains cable 126) outside the outer housing 14, but also in the different supply lines, their routing and the downstream power electronics (see also
(29) In
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(31) Furthermore, an adapter plate 160, which is structurally separate from the first interface module 118, is provided with a first power electronics unit 162, which is electrically connected to the electronics unit 25 of the demolition hammer 10 in such a way that it adapts the electrical operating parameters provided by the interchangeable battery pack 122 to the electronics unit 25 of the demolition hammer 10. This allows the first power electronics 162 to be flexibly adapted to the electronics unit 25 of the demolition hammer 10. The electrical connection between adapter plate 160 and electronics unit 25 can, for example, be made via corresponding cable connections not shown. In addition, the adapter plate 160 is electrically connected to the contact plate 134 via plug contacts 164. The adapter plate 160 is inserted into the first housing half-shell 30 and pre-fixed there with a positive fit using a tongue and groove connection. Finally, the second housing half-shell 30 with the second part 158 of the electromechanical interface 118 correspondingly inserted into its partial opening 156 is placed on the first housing half-shell 30 in the manner already described and screwed to the first housing half-shell 30. This clamps and fixes the first interface module 118 and the adapter plate 160 between the two housing half-shells 30.
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(33) The second power electronics 164 is arranged on the adapter plate 160, which is structurally separate from the second interface module 124. This is inserted into the first housing half-shell 30 as shown in the exemplary embodiment in
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(35) The floating bearing 180 is designed as a cylindrical roller bearing 184, the inner bearing running surface of which is formed by the eccentric hub 178, which is axially displaceable in the cylindrical roller bearing 184. The cylindrical roller bearing 184 thus allows axial displacement of the eccentric wheel 46 in the impact mechanism carrier 22 and does not absorb any loads in the direction of the eccentric axis 18. It also offers the advantage that it has a compact installation space and can absorb a very high force transverse to the eccentric axis 18 due to its linear contact surface to the eccentric hub 178. Furthermore, the cylindrical roller bearing 184 has an outer ring 186, which is held in a first sliding seat 188 of the impact mechanism carrier 22. The sliding seat 188 enables particularly easy installation in the impact mechanism carrier 22. Instead of the cylindrical roller bearing 184, other embodiments with other types of rolling or plain bearings are also conceivable as floating bearings 180.
(36) The fixed bearing 182 is designed as a deep groove ball bearing 190. It has an inner ring 192 and an outer ring 194, wherein the inner ring 192 is connected to the eccentric hub 178 of the eccentric wheel 46 without play via an interference fit and the outer ring 194 is held in a second sliding seat 196 of the impact mechanism carrier 22. Thus, the deep groove ball bearing 190 fixes the eccentric hub 178 or the eccentric wheel 46 along the eccentric axis 18 translationally both in the direction of the eccentric wheel 46 and in the direction of the impact mechanism carrier 22. The interference fit provides a backlash-free fixation and guarantees a heavy-duty and durable translational and rotational connection between the inner ring 192 and the eccentric hub 178. Instead of a press fit, alternative connection options between the inner ring 192 and the eccentric hub 178, such as axial stops on the eccentric hub with circlips, hub collars, screw connections or the like, are also possible.
(37) The second sliding seat 196 of the impact mechanism carrier 22 has an axial end stop 198, via which the outer ring 194 of the deep groove ball bearing 190 is fixed along the eccentric axis 18 in a direction facing away from the eccentric wheel 46. In addition, the outer ring 194 of the deep groove ball bearing 190 is fixed along the eccentric axis 18 in a direction facing the eccentric wheel 46 via a hollow cylindrical spacer sleeve 200 with an outer circumference tapering conically along the eccentric axis 18 in the direction of the deep groove ball bearing 190. The spacer sleeve 200 is axially supported on the one hand by the outer ring 194 of the deep groove ball bearing 190 and on the other hand by the outer ring 186 of the cylindrical roller bearing 184. This arrangement allows particularly easy installation of the deep groove ball bearing 190, the spacer sleeve 200 and the cylindrical roller bearing 184 as well as the remaining components of the eccentric assembly 26 in the impact mechanism carrier 22 in a single direction along the eccentric axis 18.
(38) Finally, the cylindrical roller bearing 184 is fixed axially along the eccentric axis 18 via its outer ring 186 by way of a fixing element 204 in the impact mechanism carrier 22, which is designed as a sheet metal part 202, via a plurality of screw connections 206. Due to the thin wall thicknesses of the sheet metal part 202, the cylindrical roller bearing 184 can be installed at a minimum distance from the eccentric wheel 46 in order to minimize the bearing loads caused by the load application zones of the toothing and connecting rod forces as far as possible.
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(42) Finally, it should be pointed out that the exemplary embodiments shown are not limited to