Hydraulic device
12442393 · 2025-10-14
Assignee
Inventors
Cpc classification
F15B11/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/30565
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/6336
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F15B11/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention relates inter alia to a hydraulic device which may be used as a hydraulic transformer. The hydraulic device comprising a housing, a first tubular cavity and a second tubular cavity both being provided within the housing. A piston structure is reciprocatable arranged within the housing and comprises a first piston and a second piston; wherein the first piston divides the first cavity into two chambers, and the second piston divides the second cavity into two chambers. Fluid passages for individually exchanging fluid between the chambers and the exterior of the housing are provided and each fluid passage comprising a controllable shut-off valve so as to provide the reciprocating movement of the piston structure by exchanging fluid between exterior and the two chambers of the first cavity, and said hydraulic transformed being configured to control the shut-off valves to selectively be in a closed state or in an open state.
Claims
1. A hydraulic device comprising a housing; a first tubular cavity and a second tubular cavity provided within the housing; a reciprocatable arranged piston structure, the piston structure comprising a first piston and a second piston; wherein the first piston divides the first cavity into two chambers, and the second piston divides the second cavity into two chambers; fluid passages for individually exchanging fluid between an exterior of the housing and the chambers of the first and the second cavities, where each fluid passage comprising a controllable shut-off valve, so as to provide a reciprocating movement of the piston structure by exchanging fluid between exterior and the two chambers of the first cavity, the hydraulic device being configured to control the shut-off valves to selectively be in a closed state or in an open state and wherein the hydraulic transform further comprising pressure sensors, wherein said pressure sensors are configured to determining a pressure in the two chambers of the first cavity and the two chambers of the second cavity and wherein the determined pressures are used to control a state of the controllable shut-off valves.
2. A hydraulic device according to claim 1, wherein at least a part of piston structure (16) provides a fluidic seal between the first and the second cavities.
3. A hydraulic device according to claim 1, wherein the first piston and the second piston each comprising two piston heads facing in opposite directions and into one of the chambers.
4. A hydraulic device according to claim 3, wherein the areas of the piston heads of the first piston are equal and/or the areas of the piston heads of the second piston are equal.
5. A hydraulic device according to claim 3, wherein the areas of the piston heads of the first piston are different from each other and/or the areas of the piston heads of the second piston are different from each other.
6. A hydraulic device according to claim 1, wherein those of the fluid passages exchanging fluid with the chambers of the first cavity is connectable to source of pressurized hydraulic fluid and those of the fluid passages exchanging fluid with the chambers of the second cavity is connectable to a hydraulic operated system.
7. A hydraulic device according to claim 1, wherein those of the fluid connections passages exchanging fluid with the chambers of the second cavity is connectable to source of pressurized hydraulic fluid and those of the fluid passages exchanging fluid with the chambers of the first cavity is connectable to a hydraulic operated system.
8. A hydraulic device according to claim 1, wherein each of the chambers is fluidic connectable to a hydraulic fluid reservoir.
9. A hydraulic device according to claim 1, wherein the controllable shut-off valves of the fluid passages for the chambers of the first cavity comprises two two way valves-, being selectively connectable to a source of pressurize hydraulic fluid and to a hydraulic fluid reservoir and being selectively shut-off.
10. A hydraulic device according to claim 1, wherein the controllable shut-off valves of the fluid passages for the chambers of the second cavity each comprising a set of two way valves with one of the two way valves being selectively connectable to hydraulic operated system and being selectively shut-off and the other of the two way valves being selectively connectable to a hydraulic fluid reservoir and being selectively shut-off.
11. A hydraulic device according to claim 1, wherein the hydraulic device further comprising a position sensor and a controller, wherein the position sensor is configured to determining an actual position of the piston structure relatively to the housing during the reciprocating movement and provide the actual position to the controller, and the controller is configured to control a state of valves in response to the actual position provided.
12. A hydraulic device according to claim 1, wherein the determined pressures are used, preferably together with a position determination of the piston structure to control the state of the controllable shut-off valves.
13. A hydraulic device according to claim 1, wherein one or more of the controllable shut-off valves are mechanically actuated and the hydraulic device further comprising a camshaft with lobes connected to the shut-off valves so that a rotation of the camshaft actuates the valves.
14. A hydraulic device according to claim 1, wherein the hydraulic transformed comprising a processor being configured to control the shut-off valves to selectively be in a closed state or in an open state.
15. A hydraulic device according to claim 1, wherein, the first tubular cavity and the second tubular cavity are provided within the housing side-by-side on a common axis, a tubular passage extending between the first tubular cavity and the second tubular cavity, the tubular passage being provided on the common axis; wherein the piston structure comprising a rod being translatory moveable in a longitudinal direction of the rod and having a radius or equivalent radius being smaller than the radii or equivalent radii of the first and second tubular cavities and extending inside the cavities and through the tubular passage, wherein a fluidic seal is provided between the rod and the tubular passage to prevent fluid from being exchanged between first and the second tubular passages, a first piston provided on the rod in a position where the first piston is within the first cavity and divides the first cavity into the two chambers, and a second piston provided on the rod in a position where the second piston is within the second cavity and divides the second cavity into the two chambers.
16. A hydraulic device according to claim 15, wherein the rod besides extending in between the first and the second pistons furthermore extends beyond the first and the second piston and into a voids, wherein one void arranged at each end of the housing (1) and each of the void is either fluidic connected to the exterior or to a hydraulic fluid reservoir to avoid pressurization of fluid contained in the void.
17. A hydraulic device according to claim 1, wherein: the first cavity has a first diameter and the second cavity has a second diameter being smaller than the first diameter, and wherein the first and the second cavities are co-axially provided within the housing, and the piston structure comprising a first piston as first cylindrical section and second piston as two second cylindrical sections co-axially provided on either end of the first cylindrical section, so as to provide two ring shaped piston heads of the first piston and two circular shaped piston heads of the second piston, wherein the first cylindrical section is adapted to fit snugly, within the first cavity and the two second cylindrical sections are adapted to fit snugly within the second cavity.
18. A hydraulic device according to claim 1, wherein, the first cavity is in the form of a cylindrical shell and the second cavity is in the form of a cylinder, the cylindrical shell and the cylinder are co-axially provided in the housing; the piston structure is a cylindrical element comprising a cut-out at both ends, the cut-outs are both formed as a cylindrical shell extending in a longitudinal direction of the piston structure towards a mid-section of the piston structure, thereby providing the first piston as a cylindrical shell and the second piston as a cylinder; the housing comprising a first interior end and a second interior end from both of which a protrusion extend each of which adapted to fit snugly within one of the cut-outs in the piston structure so as to allow the piston structure to reciprocate by the protrusions moving in and out of the cut-outs, provide the two chambers of the first cavity as a cylindrical shells and the two chambers of the second cavity as cylinders.
19. A method of operating the hydraulic device according claim 1, the method comprising exchanging fluid between the exterior of the housing and the two chambers of the first cavity to provide a pressure configuration inside the two chambers of the first cavity to drive the piston structure in one of two reciprocating directions or to maintain the piston structure in a fixed position.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) The present invention and in particular preferred embodiments thereof will now be described in more details with regard to the accompanying figures. The figures show ways of implementing the present invention and are not to be construed as being limiting to other possible embodiments falling within the scope of the attached claim set.
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(7) The following description of preferred embodiments has been made with reference to the hydraulic device being used as a hydraulic transformer, where a hydraulic to hydraulic power transmission is carried out. The invention is not considered to be limited to such use. For instance, the device may also be used as an actuator by arranging a rod or similar item moving with the movement of the piston structure and extending outside the housing.
(8) Reference is made to
(9) Inside the housing 1 a first tubular cavity 2 and a second tubular cavity 3 are provided. These cavities are typically cylindrical in shape, but the invention is not limited to such cylindrical shapes. Further, in the illustrated embodiment, the volume of the two cavities 2, 3 are substantially identical but other embodiments of the invention may use cavities with different volumes.
(10) The hydraulic converter also comprises a piston structure 16. This piston structure 16 is reciprocatable arranged within the hydraulic converter. The piston structure in the illustrated embodiment comprises an elongated rod 6 having a first piston 7 and a second piston 8.
(11) The first piston 7 is arranged so that it divides the first cavity into two chambers 11i, 11ii, and the second piston 8 divides the second cavity into two chambers 12i, 12ii. By this, each of the piston has opposing surfaces facing a chamber.
(12) Further, the first and second pistons 7, 8 are each dimension relatively to the cavities 2, 3 so as to divide each cavity into two chambers 11i, 11ii, 12i, 12ii, one of each side of piston and each with a volume being defined by the longitudinal position of the rod 5. A fluidic seal is provided between the pistons and the wall of the cavities to substantially prevent fluid exchange between chambers on either side of the pistons.
(13) The reciprocating movement of the piston structure is provided by exchanging fluid between the chambers 11, 12 and to accomplish that fluid passages 9i, 9ii, 10i, 10ii is provided for individually exchanging fluid between the chambers 11i, 11ii, 12i, 12ii and the exterior of the housing 1. By individually is typically meant that a fluid passage only leads to a single chamber. Each of the fluid passages is fluidic connected to a controllable shut-off valve 13i, 13ii, 14i, 14ii.
(14) While the valves 13i, 13ii, 14i and 14ii as illustrated in the figures are illustrated as single valves, one or more of such valves could each comprise two or more valves arranged in parallel. In such case, one of the valves could be an active valve and the other a passive valve.
(15) The input to the chambers e.g. 11i and 11ii may be selectively connected to different sources of fluid, such as selectively between a high pressure source and a lower pressure source. Similarly, the output of the chambers 12i and 12ii may be selectively connected to different devices demanded different loads requirements such a high pressure or a lower pressure or larger and smaller volume flows.
(16) It is to be emphasised that in
(17) The valves are connected to either a supply of fluid at an elevated pressure, to a load or to a reservoir 29 holding fluid at a lower pressure than the supply of fluid. Kindly observe that the symbol used to indicate a reservoir is used through-out the figures and reference number 29 has been left out to render the figures more readable. As will be disclosed in connection with
(18) As also illustrated in
(19) Controlling of the valves are carried out by use of a processor 15 which configured to control the shut-off valves to selectively be in a closed state or in an open state.
(20) Reference is now made to
(21) In
(22) In the following reference is made to
(23) Reference is made to
(24) Reference is made to
(25) Kindly observe that the in
(26) As the first and the second cavities serves different purposes, where the first cavity 2 is connected to a supply of pressurised fluid and the second cavity is connected to a load, a pressure difference is typically present between the two cavities. To avoid leakage of fluid between the two cavities, the two cavities are sealed against each other. In the illustrated embodiment of
(27) Division of the two cavities 2, 3 into chambers is preferable provided by the two pistons 7, 8. By this, the first piston 7 and the second piston 8 each comprising two piston heads 22i, 22ii, 23i, 23ii facing in opposite directions and into one of said chambers 11i, 11ii, 12i, 12ii. In the illustrated embodiments, the piston heads are all shown as being flat but the invention is not limited to such flat piston heads, and the one or more of the piston heads may be curved either concave or convex. The piston heads are typically considered to be the section extending outside the rod 6, and the area of a piston head is typically considered to be the area of the piston head projected onto a plane being perpendicular to the longitudinal direction of the rod 6.
(28) The areas of the piston heads 22i, 22ii of the first piston 7 are in many embodiments substantially equal and the areas of the piston heads 23i, 23ii of the second piston (8) are in many embodiments substantially equal. Further, in some embodiments, all piston heads have substantially the same area.
(29) However, piston heads may have different areas. For instance the areas of the piston heads 22i, 22ii of the first piston 7 may be different from each other and/or the areas of the piston heads 23i, 23ii of the second piston 8 may be different from each other.
(30) As outlined herein, fluid is to be exchanged between the surroundings and the chambers by use of the fluid connections. In preferred embodiments, those of the fluid connections exchanging fluid with the chambers of the first cavity is connectable to source of pressurized hydraulic fluid and those of said fluid connections exchanging fluid with the chambers of the second cavity is connectable to a hydraulic operated system. [6A] In other embodiments, those of said fluid connections exchanging fluid with the chambers of the second cavity is connectable to source of pressurized hydraulic fluid and those of said fluid connections exchanging fluid with the chambers of the first cavity is connectable to a hydraulic operated system. Connectable is here used to indicated that some kind of valve mechanism is employed providing a fluidic connection when the valve is operated into an open configuration.
(31) Fluid typically flows from a high pressure source and into one of the chambers. The fluid after having moved one of the piston structure 16 typically flows into a reservoir and to provide for such a flow, each of the chambers 11i, 11ii, 12i, 12ii is preferably fluidic connectable to a hydraulic fluid reservoir 24.
(32) As perhaps most clearly illustrated in
(33) Further, and with reference to
(34) As disclosed herein the piston structure 16 carries out a reciprocating movement and this movement is in many preferred embodiments provided by positioning the shut-off valves 13i, 13ii 14i, 14ii in positions allowing fluid to enter into and leave the chambers to provide a pressure difference across a piston driving the piston structure in one of its longitudinal direction. To provide the controlling of the positioning of the shut-off valves, they may electrically actuated so that when energized the valve positions itself in a desired state (shut-off or open).
(35) The time at which a valve is to change state from e.g. shut-off to open (or vice versa) is typically determined by the position of the piston structure 16 relatively to the housing. Such a position may be determined by the pressure level in a chamber or by determining the position of the piston structure 16 within the housing. In other embodiments, both the pressure and the position are used in input to when a valve is to change state.
(36) In some embodiments, the hydraulic transformer may comprising a position sensor 40, where the position sensor 40 is configured to determining an actual position of the piston structure 16 relatively to the housing during the reciprocating movement and provide the actual position to the controller. Such as sensor may be a conventional magnetic position sensor, a conductive sensor, such as potentiometer sensor, or the like, where a pickup element of the sensor is arranged to pick-up the movement of the piston structure. The controller is configured receive from the position sensor 40, the actual position and to control the state of valves in response to the actual position provided. With reference to
(37) As an alternative to electrically actuated valves, mechanically actuated valves may be used for one or more, such as all of the shut-off valves. In such embodiments, the hydraulic transformer typically has a camshaft with lobes which actuate the valves. As the reciprocating movement of the piston structure typically has sufficient energy to rotate the camshaft, the camshaft may be mechanically connected through a gear configured to transfer the reciprocating movement into a rotation. Thereby, the movement of the lobes of the camshaft is synchronized with the reciprocating movement of the piston structure 16 so that the change in state of the valves is synchronized with the position of the piston structure 16.
(38) With reference to
(39) The piston structure 16 is illustrated as comprising a rod 6 being translatory moveable in a longitudinal direction of the rod and having a radius or equivalent radius being smaller than the radii or equivalent radii of the first and second tubular cavities 2, 3. Thereby, the rod does not take up all the space of the cavities. The rod 6 extends inside the cavities and through the tubular passage 5. As disclosed above, a fluidic seal is provided between the rod 6 tubular passage 5 to substantially prevent fluid from being exchanged between first and the second tubular passages 2, 3.
(40) In the disclosed embodiments, a first piston 7 is provided on the rod 6 in a position where the first piston is within the first cavity 2 and divides the first cavity into said two chambers 11i, 11ii. A second piston is 8 provided on the rod 6 in a position where the second piston 8 is within the second cavity 3 and divides the second cavity into said two chambers 12i, 12ii.
(41) It is noted that the first and the second pistons 7,8 in general provides a fluidic seal between the surface of the cavities 2, 3, and the pistons so that fluid is substantially prevented from flowing between neighbouring chambers past a piston. Such a fluidic seal may be provided machining the cavities and the pistons relatively to each other to each to provide a sealing while still allowing for a movement of the pistons, by use of O-rings and/or piston rings or combinations thereof.
(42) A hydraulic transformer according to claim F1, wherein the rod (6) besides extending in between the first and the second pistons furthermore extends beyond the first and the second piston and into a voids (25i, 25ii), wherein one void arranged at each end of the housing (1) and each of the void (25i, 25ii) is either fluidic connected to the exterior or to a hydraulic fluid reservoir (24) to avoid substantial pressurization of fluid contained in the void.
(43) Reference is now made to
(44) As also illustrated, the first cavity 2 has a first diameter and the second cavity 3 has a second diameter. In the disclosed embodiment, the second diameter is smaller than the first diameter. The first and the second cavities are co-axially provided within the housing 1.
(45) The piston structure 16 is illustrated in
(46)
(47) For embodiments as the one shown in
(48) The piston structure 16 is illustrated in
(49) The housing 1 comprising a first interior end 19 and a second interior end 20 from both of which a protrusion 21 extend. Each of the protrusions are adapted to fit, preferably snugly within one of said cut-outs 8 in the piston structure 16 so as to allow the piston structure 16 to reciprocate by the protrusions moving in and out of the cut-outs during the longitudinal motion of the piston structure 16. By the co-operation between the protrusion 21 and the cut-outs 8, the two chambers 11i, 11ii of the first cavity 2 are provided as a cylindrical shells and the two chambers 12i, 12ii of the second cavity 3 as cylinders.
(50)
(51) The cavities which are divided by the piston heads into chambers are provided in cylinder elements which are placed inside the housing 1. Although not clearly visible in
(52) While the above description of different embodiments has been focussed towards the mechanical elements, the invention also relates to a method of operating a hydraulic transformer according to the invention.
(53) Such a method may be disclosed as comprising: exchanging fluid between the exterior of the housing and the two chambers of the first cavity to provide a pressure configuration inside said two chambers to drive the piston structure 16 in one of the reciprocating directions or to maintain the piston structure 16 is a substantially fixed position.
LIST OF REFERENCE SYMBOLS USED
(54) 1 Housing 2 First tubular cavity 3 Second tubular cavity 4 Common axis 5 Tubular passage 6 Rod 7 First piston 8 Second piston 9i, 9ii Fluid passage 10i, 10ii Fluid passage 11i, 1ii Chamber 12i, 12ii Chamber 13i, 13ii Shut-off valves 14i, 14ii Shut-off valves 15 Processor 16 Piston structure 17 First cylindrical section 18 Second cylindrical section 19 First interior end 20 Second interior end 21 Protrusion 22i, 22ii Piston head of first piston 23i, 23ii Piston head of second piston 24 Hydraulic fluid reservoir 25i, 25ii Voids 26 Weight structure 27i, 27ii Cylinder elements 28i, 28ii Fluid distribution passages 29 Reservoir 40 Position sensor