Press

Abstract

A press including a drive train having a motor and a press ram, and a housing having a first base plate, a second base plate and at least three columns arranged therebetween. The columns connect the two base plates to one another and keep them spaced apart. A first opening is arranged in the first base plate and a second opening is arranged in the second base plate. At least a part of the motor is arranged on a first side of the first base plate facing away from the columns and at least a part of the press ram is arranged on a second side of the second base plate facing away from the columns. The motor and the press ram are interconnected through the first and second openings.

Claims

1. A press, comprising: a drive train comprising a motor and a press ram; a housing comprising a first base plate, a second base plate and at least three columns arranged between the first and second base plates, wherein the columns connect the first and second base plates to one another and keep them spaced apart, wherein a first opening is arranged in the first base plate and a second opening is arranged in the second base plate, wherein at least a part of the motor is arranged on a first side of the first base plate facing away from the columns and at least a part of the press ram is arranged on a second side of the second base plate facing away from the columns, and wherein the motor and the press ram are interconnected through the first opening and the second opening, wherein the press ram protrudes through the second opening out of the second base plate, and wherein a press plunger is arranged at an end face of the press ram or the press plunger is formed by the end face, the end face being disposed on the second side of the second base plate, wherein the drive train further comprises a spindle drive having a spindle and a spindle nut, wherein the spindle drive comprises a component which is rotationally driven by the motor and a translationally moved component which is coupled to the rotationally driven component and which is translationally guided and secured against rotation on at least one of the at least three columns by means of a guide, wherein either (i) the spindle is the rotationally driven component and the spindle nut is the translationally moved component, or (ii) the spindle is the translationally moved component and the spindle nut is the rotationally driven component, wherein the guide comprises a bearing, and wherein the bearing comprises two rollers which are configured to roll on the at least one of the at least three columns, wherein the two rollers are each connected to the translationally moved component.

2. The press according to claim 1, wherein the at least three columns each extend along a longitudinal axis that is oriented orthogonally to the first base plate and the second base plate.

3. The press according to claim 1, wherein at least a part of the drive train is arranged between the first and second base plates and is surrounded by the at least three columns.

4. The press according to claim 1, wherein the first opening and the second opening are aligned with each other and extend along a central axis, wherein a first lateral surface of the first opening and a second lateral surface of the second opening are each arranged at a first distance from the central axis and the at least three columns are each arranged at a second distance from the central axis, the first distance being smaller than the second distance.

5. The press according to claim 1, wherein one of the two rollers is eccentrically pivoted.

6. The press according to claim 1, wherein at least one of the at least three columns has a cylindrical lateral surface.

7. The press according to claim 1, wherein the at least three columns are each detachably connected to the first base plate and second base plate.

8. The press according to claim 1, wherein the at least three columns include at least four columns.

9. The press according to claim 1, wherein a spacer element is arranged between an end face of at least one of the at least three columns and the first or second base plate.

10. The press according to claim 1, wherein the housing further comprises a casing surrounding the at least three columns.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 a perspective view of a press according to a first embodiment;

(2) FIG. 2 a perspective view of the press according to a second embodiment;

(3) FIG. 3 an exploded view of a housing of the press shown in FIG. 2;

(4) FIG. 4 a first truncated detailed view of the press shown in FIG. 2;

(5) FIG. 5 a second truncated detailed view of the press shown in FIG. 2;

(6) FIG. 6 a top view from above of the press shown in FIG. 5;

(7) FIG. 7 an exploded view of a roller which can be used in the press;

(8) FIG. 8 a third truncated detailed view of the press shown in FIG. 2 in a first state;

(9) FIG. 9 the view of the press shown in FIG. 8 in a second state; and

(10) FIG. 10 a perspective view of an embodiment of a casing of the press.

DESCRIPTION OF PREFERRED EMBODIMENTS

(11) FIGS. 1 and 2 show two embodiments of a press, each in a perspective view. The press in its entirety is denoted therein with reference numeral 10.

(12) The press 10 comprises a drive train 12 and a housing 14. The housing 14 surrounds at least parts of the drive train 12. The individual components of the drive train 12 are supported by the housing 14 or are directly or indirectly attached or mounted on it.

(13) The drive train 12 includes a motor 16 and, in this embodiment, a spindle drive 18, via which the motor 16 is coupled with a press ram 20. The motor 16 is preferably designed as an electric motor.

(14) During operation, the motor 16 generates a rotational movement around a central axis 22 of the press 10. This rotational movement is converted by means of the spindle drive 18 into a translational movement of the press ram 20 along the central axis 22. Depending on the direction of rotation of the motor 16, the press ram 20 can thus be moved along the central axis 22 out of the housing 14 (downwards in the drawing) for pressing and into the housing 14 (upwards in the drawing) for releasing the workpiece.

(15) A press plunger 24 is preferably arranged at the lower end face of the press ram 20, which press plunger contacts the workpiece to be processed during the press process. This press plunger 24 can either be designed integrally with the press ram 20 or be detachably connected to it.

(16) The housing 14 comprises two base plates 26, 28, which are kept permanently spaced by several columns 30a, 30b, 30c. The base plate 26 is referred to as the first base plate in the present case. The base plate 28 is referred to as the second baseplate in the present case.

(17) The two base plates 26, 28 are preferably arranged parallel to each other. The columns 30a-30c preferably extend orthogonally to the two base plates 26, 28, i.e. parallel to the central axis 22. However, this does not necessarily have to be the case. The columns 30a-30c can also be aligned at an acute angle to the base plates 26, 28, i.e. transversely (non-parallel) to the central axis 22. Preferably, the columns 30a-30c are each at the same distance from the central axis 22.

(18) The motor 16 is mounted on the top side of the first base plate 26 which faces away from the columns 30a-30c. The press ram 20, on the other hand, projects downwards from the second base plate 28 on the underside of the second base plate 28 which faces away from the columns 30a-30c. The drive train 12 is thus passed through the housing 14 consisting of the base plates 26, 28 and the columns 30a-30c. For this purpose the first base plate 26 comprises a first opening 32 and the second base plate 28 comprises a second opening 34 (see FIG. 3). Parts of the motor 16 and/or of the spindle drive 18 protrude through the first opening 32. The motor 16 is therefore connected to the spindle drive 18 via or through the first opening 32. On the opposite side of the housing 14, parts of the spindle drive 18 and/or of the press ram 20 protrude through the second opening 34. In the embodiment shown here, only the press ram 20 is passed through the second opening 34. However, it is also conceivable that parts of the spindle drive 18 are passed through the first opening 32 and the press ram 20 is attached to the spindle drive 18 only below the second base plate 28.

(19) The second embodiment shown in FIG. 2 differs from the first embodiment shown in FIG. 1 by the number of columns 30 arranged in the housing 14. In the second embodiment, the housing 14 comprises a total of four columns 30a-30d. The previously mentioned construction of the press 10 is otherwise the same.

(20) In both embodiments, the columns 30a-30c and 30a-30d surround parts of the drive train 12, in particular the spindle drive 18, so that the lateral surface 33 of the first opening 32 and the lateral surface 35 of the second opening 34 are at a smaller distance from the central axis 22 than the three or four columns 30a-30c or 30a-30d. The two openings 32, 34 are preferably aligned with each other. The two openings 32, 34 can, but do not necessarily have to be the same size. The two openings 32, 34 are preferably each symmetrical to the central axis 22.

(21) According to both embodiments shown in FIGS. 1 and 2, spindle drive 18 is designed as a spindle drive with driven spindle. The spindle drive 18 comprises a spindle 36, which is rotationally driven by the motor 16. In addition, the spindle drive 18 comprises a spindle nut 38, which is mounted on the spindle 36 and is moved translationally along the central axis 22 during the rotation of the spindle 36. To ensure this translational movement, the spindle nut 38 is secured against rotation around the central axis 22, as explained in detail below. The spindle nut 38 is connected to the press ram 20 so that the press ram 20 moves together (synchronously) with the spindle nut 38 along the central axis 22.

(22) In the two embodiments shown here, the spindle 36 is the component of the spindle drive 18 that is rotationally driven by the motor 16 and the spindle nut 38 is the translationally moved component of the spindle drive 18. In principle, however, this could also be done the other way round, so that the spindle nut 38 is the component that is rotationally driven by the motor 16 and the spindle 36 is the translationally moved component. In such a case, the spindle 36 would then have to be secured against rotation around the central axis 22. In addition, the arrangement would have to be reversed so that the spindle nut 38 is connected to the motor 16 and the spindle 36 is connected to the press ram 20. In such a case, the spindle 36 itself could also be designed as a press ram 20 or at least be integrally connected to it.

(23) FIG. 3 shows an exploded view of the housing 14 according to the second embodiment of the press 10 shown in FIG. 2. This exploded view shows particularly how the base plates 26, 28 are attached to the columns 30a-30d.

(24) The columns 30a-30d are preferably standardized precision steel shafts. The columns 30 can be designed as solid shafts or hollow shafts. If hollow shafts are used, cables, hoses, etc. can be routed with little effort through the hollow bores inside the columns 30. The columns 30 are preferably hardened and ground.

(25) The columns 30a-30d are preferably each detachably connected to the base plates 26, 28. In the embodiment shown here, the columns 30a-30d each comprise a centering collar 40 on both sides which centering collars are inserted into a corresponding bore 42 provided in the base plate 26 and in the base plate 28. In the example shown here, screws 44 are used for connection, which screws engage in the corresponding internal threads provided inside the columns 30.

(26) Differences in height or length of the individual columns 30a-30d are preferably compensated by spacer elements 46, which can be arranged between the columns 30a-30d and the first base plate 26 and/or between the columns 30a-30d and the second base plate 28. Such a height or length compensation is particularly advantageous for a design with four or more columns 30, since this notoriously results in a static overdetermination. Shims or washers, for example, can be used as spacer elements 46.

(27) A misalignment of the two base plates 26, 28 would lead to an alignment error between the drive train 12, particularly of the spindle drive 18, and of the housing 14 or of the columns 30. An alignment error would have a direct effect on the running characteristics of the spindle drive 18 and considerably reduce the service life of the system. With conventional housings made of extruded aluminum profiles or tubular steel constructions, it is technically very complex and costly to meet these requirements for the flatness of the base plates 26, 28. However, this is where the advantage of the housing concept of the press 10 becomes apparent. Since the base plates 26, 28 are detachably connected to the columns 30a-30d, a simple flatness measurement can be carried out. For this purpose, the pre-assembled housing 14 is placed on a measuring table, for example with the second base plate 28. The height dimensions can be determined at the screw points of the first base plate 26 by means of a height measuring instrument. The dimensional deviation in relation to the maximum dimension can then be compensated with the aid of the spacer elements 46.

(28) FIGS. 4-6 show further details of the housing 14 as well as the type of arrangement of the drive train 12 within the housing 14. As can be seen in particular in FIG. 4, the spindle 36 is guided axially in the first base plate 26 by a guide member 48. The guide member 48 can be an axial or radial bearing, for example. The press ram 20 is guided axially in the second base plate 28 by a guide member 50 (see FIG. 5). The second guide member 50 is preferably designed as a linear bearing.

(29) FIGS. 5 and 6 furthermore show a possible implementation of a guide 52, with the aid of which the spindle nut 38 is guided translationally and secured against rotation about the central axis 22. The guide 52 comprises two rollers 54, 56 which roll on the column 30b. The column 30b is thus used as a guide member for translational guidance and at the same time as rotation lock of the spindle nut 38.

(30) Each of the two rollers 54, 56 is connected to the spindle nut 38 via an axle 58, 60. One of the two rollers 54, 56, in this case roller 56, is eccentrically pivoted. Details of this eccentric bearing are shown in FIG. 7. As can be seen in FIG. 7, the axle 60 has an eccentric on which the wheel 62 of the roller 56 is mounted and is mounted by means of a nut 64. The eccentric bearing of the wheel 62 of the roller 56 enables easy mounting of the two rollers 54, 56 on the column 30b. The eccentric bearing makes it relatively easy to establish a connection with zero backlash between the roller 56 and the column 30b. Due to the spatial arrangement of the column 30b, a relatively large lever arm is obtained. Thus, high torques can be transmitted.

(31) In the present case, the rollers 54, 56 are connected to the spindle nut 38 as shown. It is understood, however, that if a spindle drive with a driven spindle nut is used, the spindle of the spindle drive can be translationally guided and secured against rotation in the same way.

(32) The columns 30a-30d are preferably cylindrical. The two rollers 54, 56 thus roll on a cylindrical or round guide member. This preferably results in a line-like contact surface between the rollers 54, 56 and the column 30b, which is insensitive to contamination.

(33) Over time, however, this may result in grooves on the column 30b. These grooves are exemplarily shown in FIGS. 8 and 9 and marked with the reference numeral 64. Since the columns 30a-30d can be detached from the two base plates 26, 28, as mentioned above, the columns 30a-30d can be turned relatively easily around their longitudinal axis. In this way the grooves 64 can be rotated further clockwise or counterclockwise so that the grooves 64 then no longer interfere with the guidance of the rollers 54, 56 on column 30b. This procedure is exemplarily shown in FIG. 9.

(34) In order to meet the safety requirements for such a press 10, it should be ensured that all movable, force-transmitting components of the drive train 12 are protected against intervention. For this purpose, the housing 14 may comprise a cladding/casing 66 surrounding the columns 30a-30d. It is advantageous for this cladding/casing 66 to be designed in at least two parts to allow good accessibility for service and maintenance purposes.

(35) It is to be understood that the foregoing is a description of one or more preferred exemplary embodiments of the invention. The invention is not limited to the particular embodiment(s) disclosed herein, but rather is defined solely by the claims below. Furthermore, the statements contained in the foregoing description relate to particular embodiments and are not to be construed as limitations on the scope of the invention or on the definition of terms used in the claims, except where a term or phrase is expressly defined above. Various other embodiments and various changes and modifications to the disclosed embodiment(s) will become apparent to those skilled in the art. All such other embodiments, changes, and modifications are intended to come within the scope of the appended claims.

(36) As used in this specification and claims, the terms “for example,” “e.g.,” “for instance,” “such as,” and “like,” and the verbs “comprising,” “having,” “including,” and their other verb forms, when used in conjunction with a listing of one or more components or other items, are each to be construed as open-ended, meaning that the listing is not to be considered as excluding other, additional components or items. Other terms are to be construed using their broadest reasonable meaning unless they are used in a context that requires a different interpretation.