WIPER SEAL PAD SYSTEMS
20250320072 ยท 2025-10-16
Inventors
- William C. Eungard (Waterford, WI, US)
- John C. Vendette (Wauwatosa, WI, US)
- William Amundson (Pewaukee, WI, US)
Cpc classification
International classification
Abstract
The present disclosure is directed generally to wiper seal pad systems for use at a loading dock station, which can include an elongate pad having a first side surface configured to face outwardly from the loading dock and contact an exterior surface of a trailer positioned at the loading dock, and a second side surface opposite the first side surface. The systems can further include a mounting member operably coupled to the upper surface, the first side surface, and/or the second side surface, and a hanger bracket having a base, a flange extending upwardly from the base, and a tab extending downwardly from the base. The flange can be configured to operably couple to the head member of the loading dock and the tab can be configured to operably couple to the mounting member, thereby attaching the elongate pad to the head member.
Claims
1-27. (canceled)
28. A wiper seal pad assembly for use with a loading dock, comprising: a first pad portion having a lower surface and an upper surface, wherein the upper surface of the first pad portion is configured to be coupled to a mounting member for securing the wiper seal pad assembly to a portion of the loading dock, and wherein the first pad portion comprises a first foam, and a second pad portion having an upper surface, a lower surface, a first side surface extending between the upper surface of the second pad portion and the lower surface of the second pad portion, and a second side surface extending between the upper surface of the second pad portion and the lower surface of the second pad portion, wherein the upper surface of the second pad portion is coupled to the lower surface of the first pad portion at a joint, the second pad portion comprises a second foam that is more resilient than the first foam, the first side surface is configured to face outward from the loading dock and contact an exterior surface of a trailer positioned at the loading dock, and the second side surface is opposite the first side surface.
29. The wiper seal pad assembly of claim 28 wherein the second side surface is angled relative to the first side surface such that the second pad portion has a cross-sectional shape that tapers inwardly in a direction from the upper surface of the second pad portion toward the lower surface of the second pad portion.
30. The wiper seal pad assembly of claim 28 wherein the first pad portion further comprises: a first side surface configured to face outwardly from the loading dock; a second side surface opposite the first side surface of the first pad portion, and a notch formed into the upper surface of the first pad portion such that the first side surface of the first pad portion is at least partially inset from the first side surface of the second pad portion.
31. The wiper seal pad assembly of claim 28 wherein the first pad portion further comprises: a first side surface configured to face outwardly from the loading dock; a second side surface opposite the first side surface of the first pad portion, and a notch formed into the upper surface of the first pad portion such that the second side surface of the first pad portion is at least partially inset from the second side surface of the second pad portion.
32. The wiper seal pad assembly of claim 28 wherein the first pad portion further comprises: a first side surface configured to face outwardly from the loading dock; a second side surface opposite the first side surface of the first pad portion, a first notch formed into the upper surface of the first pad portion such that the first side surface of the first pad portion is at least partially inset from the first side surface of the second pad portion; and a second notch formed into the upper surface of the first pad portion such that the second side surface of the first pad portion is at least partially inset from the second side surface of the second pad portion.
33. The wiper seal pad assembly of claim 28, further comprising a cover removably coupled to the second pad portion, wherein the cover is configured to extend over the lower surface of the second pad portion, the first side surface, and the second side surface.
34. The wiper seal pad assembly of claim 28 wherein the first foam is an expanded polystyrene foam and the second foam is a polyurethane foam.
35. The wiper seal pad assembly of claim 28 wherein the joint is at least partially angled at a non-parallel angle relative to the upper surface of the first pad portion.
36. The wiper seal pad assembly of claim 35 wherein the joint slopes upward toward the upper surface of the first pad portion in a direction from the first side surface to the second side surface.
37. The wiper seal pad assembly of claim 28 wherein the joint extends parallel to the upper surface of the first pad portion.
38. The wiper seal pad assembly of claim 28 wherein the joint is V-shaped.
39. The wiper seal pad assembly of claim 28 wherein the first side surface extends perpendicular to the upper surface of the first pad portion.
40. A wiper seal pad assembly for use with a loading dock, comprising: a first pad portion having a lower surface and an upper surface, wherein the upper surface of the first pad portion is configured to be coupled to a mounting member for securing the wiper seal pad assembly to a portion of the loading dock, and a second pad portion having an upper surface, a lower surface, a first side surface extending between the upper surface of the second pad portion and the lower surface of the second pad portion, and a second side surface extending between the upper surface of the second pad portion and the lower surface of the second pad portion, wherein the upper surface of the second pad portion is coupled to the lower surface of the first pad portion at a V-shaped joint, the first side surface is configured to face outward from the loading dock and contact an exterior surface of a trailer positioned at the loading dock, and the second side surface is opposite the first side surface.
41. The wiper seal pad assembly of claim 40 wherein the first pad portion further comprises: a first side surface configured to face outwardly from the loading dock; a second side surface opposite the first side surface of the first pad portion, a first notch formed into the upper surface of the first pad portion such that the first side surface of the first pad portion is at least partially inset from the first side surface of the second pad portion; and a second notch formed into the upper surface of the first pad portion such that the second side surface of the first pad portion is at least partially inset from the second side surface of the second pad portion.
42. The wiper seal pad assembly of claim 40 wherein the second side surface is angled relative to the first side surface such that the second pad portion has a cross-sectional shape that tapers inwardly in a direction from the upper surface of the second pad portion toward the lower surface of the second pad portion.
43. The wiper seal pad assembly of claim 40 wherein the first side surface extends perpendicular to the upper surface of the first pad portion.
44. The wiper seal pad assembly of claim 40 wherein the first pad portion comprises a first foam and the second pad portion comprises a second foam that is more resilient than the first foam.
45. A wiper seal pad assembly for use with a loading dock, comprising: a first pad portion having an upper surface, a lower surface, a first side surface extending between the upper surface of the first pad portion and the lower surface of the first pad portion, and a second side surface extending between the upper surface of the first pad portion and the lower surface of the first pad portion, wherein the upper surface of the first pad portion is configured to be coupled to a mounting member for securing the wiper seal pad assembly to a portion of the loading dock, wherein the first pad portion includes one or more notches formed into the upper surface of the first pad portion, and the second side surface of the first pad portion is opposite the first side surface of the first pad portion, and a second pad portion having an upper surface, a lower surface, a first side surface extending between the upper surface of the second pad portion and the lower surface of the second pad portion, and a second side surface extending between the upper surface of the second pad portion and the lower surface of the second pad portion, wherein the upper surface of the second pad portion is coupled to the lower surface of the first pad portion at a joint, the first side surface of the second pad portion is configured to face outward from the loading dock and contact an exterior surface of a trailer positioned at the loading dock, the second side surface of the second pad portion opposite the first side surface of the second pad portion, and the one or more notches are positioned such that (a) the first side surface of the first pad portion is at least partially inset from the first side surface of the second pad portion and/or (b) the second side surface of the first pad portion is at least partially inset from the second side surface of the second pad portion.
46. The wiper seal pad assembly of claim 45 wherein the one or more notches are positioned such that the first side surface of the first pad portion is at least partially inset from the first side surface of the second pad portion.
47. The wiper seal pad assembly of claim 45 wherein the one or more notches are positioned such that the second side surface of the first pad portion is at least partially inset from the second side surface of the second pad portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0005]
[0006]
[0007]
[0008]
[0009]
DETAILED DESCRIPTION
[0010] The following disclosure describes various embodiments of systems and methods for at least partially sealing door openings at a loading dock station. In some embodiments, wiper seal pad systems described herein may include systems positioned proximate the loading dock door opening and suitable for interfacing with a trailer parked at the loading dock station. Systems configured in accordance with the present technology may include a wiper seal pad that includes a mounting member and a hanger bracket configured to operably couple the wiper seal pad to a head member of the loading dock station. The wiper seal pad can be positioned for contact with a top of the trailer to seal the gap between the top of the trailer and the top of the loading dock door opening, reducing air transfer between the exterior and interior of the loading dock facility. Some embodiments of the wiper seal pads described herein can include front and back surfaces that are disposed at an angle relative to each other such that the wiper seal pad has a cross-sectional shape that tapers inwardly extending away from the top surface of the wiper seal pad. Embodiments of the wiper seal pad can further include two pad portions in a stacked configuration, with an upper portion having a first more rigid (or substantially rigid) foam and a lower portion having an a second more resilient foam (e.g., an elastomeric foam). In some embodiments, the hanger brackets can be operably coupled to a crossmember of the head member of the loading dock by various suitable means including, e.g., clinching, fastening, welding, bonding, etc.
[0011] Certain details are set forth in the following description and in
[0012] The accompanying Figures depict embodiments of the present technology and are not intended to be limiting of its scope. The sizes of various depicted elements are not necessarily drawn to scale, and these various elements may be arbitrarily enlarged to improve legibility. Component details may be abstracted in the Figures to exclude details such as position of components and certain precise connections between such components when such details are unnecessary for a complete understanding of how to make and use the invention. Additionally, many of the details, dimensions, angles and other features shown in the Figures are merely illustrative of particular embodiments of the disclosure. Accordingly, other embodiments can have other details, dimensions, angles and features without departing from the spirit or scope of the present invention. Those of ordinary skill in the art will also appreciate that further embodiments of the invention can be practiced without several of the details described below. In the Figures, identical reference numbers identify identical, or at least generally similar, elements.
[0013]
[0014] In some embodiments, the dock shelter assembly 100 is configured to at least partially seal the gaps between the trailer and the loading dock door opening 21 when the trailer is parked at the station 10 to reduce air transfer between the exterior and the interior of the station 10. The sides of the trailer can be at least partially sealed by compressible side curtains 101 positioned on either side of the dock shelter assembly 100 and that are configured to interface with the sides of the trailer. The side curtains 101 can be, e.g., at least partially compressible and/or otherwise configured to accommodate different parked positions of the trailer with respect to the dock shelter assembly 100, e.g., with flexible members, hinges, inflatable portions, foam portions, etc. In some embodiments, the dock shelter assembly 100 can further include a head frame assembly 102 positioned above the loading dock door 20. The head frame assembly 102 can protrude a distance (e.g., from 6 inches to 48 inches, or greater) from the wall of the station 10 to provide cover over the opening 21 of the loading dock door 20, the leveler 22, and the gap between the trailer and loading door opening 21, and protect the open area and other components of the station 10 from rain, sun, dust, etc. In other embodiments, a head frame assembly (e.g., the head frame assembly 102) or other frame assembly can be attached to the loading dock without the shelter assembly 100, such as in configurations of a loading dock where the pad assembly 110 is used without a shelter assembly 100. In these embodiments, the pad assembly 110 can be operably coupled directly to the station 10 above the loading dock door 20 and configured to interface with the trailer without the full dock shelter assembly 100.
[0015] The head frame assembly 102 can include front lateral panels 103a and 103b, a front head frame member 104, and side head frame members 105a and 105b (with the side head frame member 105a positioned on the opposite side of the head frame assembly 102 from the side head frame member 105b). In some embodiments, the front lateral panel 103a and the side head frame member 105a can be a continuous piece, and the front lateral panel 103b and the side head frame member 105b can be a continuous piece. In the illustrated embodiment, the pad assembly 110 can be operably coupled to the head frame assembly 102, as will be described in detail below with reference to
[0016]
[0017] The pad assembly 110 can include an elongate pad 111 (pad 111). In some embodiments, the pad 111 can have a first lateral surface 112 and an opposite second lateral surface 114, a first or front side surface 116 and a second or rear side surface 118, and an upper surface 122 (see
[0018] The pad assembly 110 can include a mounting member 130 (e.g., an elongate mounting member) operably coupled to at least a portion of at least one of the upper surface 122, the first side surface 116 directly adjacent to the upper surface 122, and/or the second side surface 118 directly adjacent to the upper surface 122. In some embodiments, at least the upper surface 122 of the pad 111 can be operably coupled to the mounting member 130 by an adhesive or other suitable bonding method, material, and/or mechanism. The mounting member 130 can operably couple the pad assembly 110 to the head frame assembly 102 as shown in
[0019] In some embodiments and as shown in
[0020] In some embodiments, the mounting member 130 can be a channel, (e.g., a C-channel of steel, aluminum, carbon fiber, fiberglass, etc.), having a central web portion 131 configured to bond with the upper surface 122, a first flange 134 projecting downwardly from one edge of the central web portion 131, and a second flange 136 projecting downwardly from the opposite edge of the central web portion 131 (see
[0021] Further embodiments of the mounting member 130 can omit the central web portion 131 such that the first and second flanges 134 and 136 are flat bars that extend along the first and second side surfaces 116 and 118, respectively, to provide reinforcement for mounting the pad assembly 110 to the hanger brackets 140. In other embodiments, the mounting member 130 can be a plank or board, (e.g., wood, fiberglass, etc., not shown), or other suitable configuration for operably coupling the pad 110 to the hanger brackets 140. In further embodiments, the plank or board can be operably coupled to the upper surface (e.g., bonded) and the mounting member 130 can be a C-channel operably coupled to the plank or board to attach the pad assembly 110 to the head frame assembly 102.
[0022]
[0023] The first and second tabs 148a and 148b of the hanger bracket 140 can extend downwardly perpendicular from the base 142 and are configured to receive the fasteners 151 that extend therethrough and then through the mounting member 130 to operably couple the hanger bracket 140 to the pad 111. In some embodiments, the fasteners 151 are self-tapping screws, nails, expanding anchors, etc., that extend partially thought the pad 111. In other embodiments, the fasteners 151 can be the fasteners can be, e.g., bolts (not shown) that extend completely through the pad 111 both the apertures 150a and 150b and receive, e.g., a nut (not shown) to fasten the components together. The hanger brackets 140 can be made from, e.g., stamped and formed sheet-metal, casting, forging, or other suitable manufacturing method, or can be an assembly of components. In other embodiments, the hanger brackets 140 can be integral to the crossmembers 108 of the head frame assembly 102.
[0024]
[0025]
[0026] The configuration of the joint 264a can increase the durability of the pad 211a during deformation from contact with the surface of the trailer. For example, as the trailer approaches the loading dock station in the driving direction DD, the trailer contacts first side surface 216a and deforms the pad 211a inward toward the loading dock door 20. Once the loading dock operations are complete, the trailer travels opposite of the driving direction DD to leave the loading dock station and operably pulls the pad 211a away from the loading dock door 20. During this movement of the pad 211a, the second pad portion 262a can be configured to deform with respect to the first pad portion 260a and return to the normal position as shown in
[0027] The pads 211b (
[0028] Unless the disclosure clearly requires otherwise, throughout the description and the claims, the words comprise, comprising, and the like are to be construed in an inclusive sense, as opposed to an exclusive or exhaustive sense; that is to say, in the sense of including, but not limited to. As used herein, the terms connected, coupled, or any variant thereof means any connection or coupling, either direct or indirect, between two or more elements; the coupling or connection between the elements can be physical, for fluid (e.g., air) transfer, logical, or a combination thereof. Additionally, the words herein, above, below, and words of similar import, when used in this application, refer to this application as a whole and not to any particular portions of this application. Where the context permits, words in the above Detailed Description using the singular or plural number may also include the plural or singular number respectively. The word or, in reference to a list of two or more items, covers all of the following interpretations of the word: any of the items in the list, all of the items in the list, and any combination of the items in the list.
[0029] The above Detailed Description of examples and embodiments of the invention is not intended to be exhaustive or to limit the invention to the precise form disclosed above. While specific examples for the invention are described above for illustrative purposes, various equivalent modifications are possible within the scope of the invention, as those skilled in the relevant art will recognize. The teachings of the invention provided herein can be applied to other systems, not necessarily the system described above. The elements and acts of the various examples described above can be combined to provide further implementations of the invention. Some alternative implementations of the invention may include not only additional elements to those implementations noted above, but also may include fewer elements. Further any specific numbers noted herein are only examples: alternative implementations may employ differing values or ranges. As used herein, the terms about, approximately, near, etc., mean plus or minus 10% of the stated value unless otherwise noted.
[0030] While the above description describes various embodiments of the invention and the best mode contemplated, regardless how detailed the above text, the invention can be practiced in many ways. Details of the system may vary considerably in its specific implementation, while still being encompassed by the present disclosure. As noted above, particular terminology used when describing certain features or aspects of the invention should not be taken to imply that the terminology is being redefined herein to be restricted to any specific characteristics, features, or aspects of the invention with which that terminology is associated. In general, the terms used in the following claims should not be construed to limit the invention to the specific examples disclosed in the specification, unless the above Detailed Description section explicitly defines such terms. Accordingly, the actual scope of the invention encompasses not only the disclosed examples, but also all equivalent ways of practicing or implementing the invention under the claims. From the foregoing, it will be appreciated that specific embodiments of the invention have been described herein for purposes of illustration, but that various modifications may be made without deviating from the spirit and scope of the various embodiments of the invention. Accordingly, the invention is not limited, except as by the appended claims.
[0031] Although certain aspects of the invention are presented below in certain claim forms, the applicant contemplates the various aspects of the invention in any number of claim forms. Accordingly, the applicant reserves the right to pursue additional claims after filing this application to pursue such additional claim forms, in either this application or in a continuing application.