Toy Vehicle Track
20250319415 ยท 2025-10-16
Inventors
- Maxence Rodrigue Bilodeau (Marina Del Rey, CA, US)
- Giang-Son Quoc Nguyen (Buena Park, CA, US)
- Alex Au (Kowloon, HK)
- Gabriel De La Torre (Los Angeles, CA, US)
- David Welby (Santa Monica, CA, US)
- Jung Jun Hwang (Inglewood, CA, US)
- Paul Schmid (Ojai, CA, US)
- Gabriel Lopez (Los Angeles, CA, US)
- Jeremy Fischer (Long Beach, CA, US)
Cpc classification
International classification
Abstract
A toy vehicle track piece of present application includes one or more connectors. Thus, two track pieces can be connected directly to each other without any additional pieces (e.g., without separate connectors pieces or pins). Moreover, the connectors are specifically designed so that young children can easily connect and disconnect two track pieces without parental intervention. Additionally or alternatively, the track pieces presented herein, as well as accessories associated therewith, may be designed to assemble at specific grid locations so that any configuration of track pieces can be connected together to form a closed track path.
Claims
1. A toy vehicle kit comprising: a first track piece including: a first pathway bounded by first opposing sidewalls and extending from a first end to a second end; a first male connector disposed at the first end of the first pathway, the first male connector including a first male main body with a recess formed therein to provide a first inset laterally bounded by surfaces that are elevationally aligned with the first pathway, such that the first inset and the surfaces laterally span a width between the first opposing sidewalls, and the first male connector also including a first protrusion extending elevationally away from the first inset towards, but not above, the first pathway; and a first female connector disposed at the second end of the first pathway, wherein the first male connector is separated from the first female connector by a first coupler span length that is a first increment of a base unit; and a second track piece including: a second pathway bounded by second opposing sidewalls and extending from a third end to a fourth end; a second male connector disposed at the third end of the second pathway, the second male connector including a second male main body with a second inset and a second protrusion extending elevationally away from the second inset towards, but not above, the second pathway; and a second female connector disposed at the fourth end of the second pathway, wherein the first male connector and the second male connector have matching configurations, the first female connector and the second female connector have matching configurations, and the second male connector is separated from the second female connector by a second coupler span length that is a second increment of the base unit, such that connecting the first track piece to the second track piece via a male-female coupling places uncoupled connectors along an x-y grid with grid increments of the base unit.
2. The toy vehicle kit of claim 1, wherein the first male connector is coupleable directly to the second female connector without any additional pieces that are not part of the first track piece and the second track piece, and the first female connector is coupleable directly to the second male connector without any additional pieces that are not part of the first track piece and the second track piece.
3. The toy vehicle kit of claim 1, wherein the first track piece and the second track piece are both straight track pieces with equal widths, equal heights, and equal trackway heights, but the second increment of the base unit is different than the first increment of the base unit.
4. The toy vehicle kit of claim 1, wherein the first opposing sidewalls and the second opposing sidewalls have equally sized heights so that coupling the first track piece to the second track piece provides a continuous track pathway bounded by continuous walls of equal height.
5. The toy vehicle kit of claim 1, wherein the first coupler span length is a first length vector extending along one direction of the x-y grid and the first male connector is also separated from the first female connector by a third coupler span length that is a second length vector extending a third increment of the base unit along an other direction of the x-y grid, such that the first male connector is separated from the first female connector by increments of the base unit along both axes of the x-y grid.
6. The toy vehicle kit of claim 5, wherein the first track piece is a curved track piece or an accessory track piece.
7. The toy vehicle kit of claim 5, wherein the x-y grid further extends in a z-dimension to provide a three-dimensional x-y-z grid and the first male connector is also separated from the first female connector by a fourth coupler span length that is a third length vector extending a fourth increment of the base unit along the z-dimension of the x-y-z grid, such that the first male connector is separated from the first female connector by increments of the base unit along all three axes of the x-y-z grid.
8. The toy vehicle kit of claim 1, wherein the first track piece includes one or more first indicia representative of the first increment of the base unit and the second track piece includes one or more second indicia representative of the second increment of the base unit.
9. The toy vehicle kit of claim 8, wherein the one or more first indicia are spaced along a length of the first pathway.
10. The toy vehicle kit of claim 8, wherein the one or more first indicia also act as directional indicia that indicate a direction of intended travel for a toy vehicle across the first track piece or the first track piece further comprises one or more third indicia that indicate the direction of intended travel for the toy vehicle across the first track piece.
11. (canceled)
12. The toy vehicle kit of claim 1, wherein the first track piece further comprises: a third pathway bounded by third opposing sidewalls, with one sidewall of the third opposing sidewalls being connected to or part of the first opposing sidewalls, the third pathway extending from a fifth end aligned with the first end to a sixth end aligned with the second end; a third male connector disposed at the fifth end of the third pathway; and a third female connector disposed at the sixth end of the third pathway, wherein the third male connector is separated from the third female connector by the first coupler span length that is the first increment of the base unit, and wherein the third male connector and the third female connector are each respectively separated from the first male connector and the first female connector by a lateral coupler span length sufficient to allow independent connections of additional track pieces to the first male connector, the first female connector, the third male connector, and the third female connector.
13. The toy vehicle kit of claim 1, wherein the first female connector is coupleable directly to the second male connector via a first lateral, slide-in coupling and via a first top-down coupling formed separately from the first lateral, slide-in coupling and the second female connector is coupleable directly to the first male connector via a second lateral, slide-in coupling and via a second top-down coupling formed separately from the second lateral, slide-in coupling.
14. The toy vehicle kit of claim 12, wherein the first male connector, the first female connector, and the first pathway are formed integrally, as a monolithic piece.
15. A toy vehicle kit comprising: one or more straight track pieces that each include: a straight pathway bounded by first opposing sidewalls and extending from a first end to a second end; a first male connector disposed at the first end of the straight pathway; and a first female connector disposed at the second end of the straight pathway, wherein the first male connector is separated from the first female connector by a first coupler span length that is a first increment of a base unit; and one or more curved track pieces including: a curved pathway bounded by second opposing sidewalls and extending from a third end to a fourth end; a second male connector disposed at the third end of the curved pathway; and a second female connector disposed at the fourth end of the curved pathway, wherein the second male connector is separated from the second female connector by a second coupler span length that is a second increment of the base unit, such that connecting any combination of two track pieces of the one or more straight track pieces and the one or more curved track pieces via a male-female coupling places uncoupled connectors along an x-y grid with grid increments of the base unit and allows any combination of the one or more straight track pieces and the one or more curved track pieces, interconnected in any order, to form a closed track configuration, wherein the first female connector is coupleable directly to the second male connector via a first lateral, slide-in coupling and the second female connector is coupleable directly to the first male connector via a second lateral, slide-in coupling by translating the one or more straight track pieces and the one or more curved track pieces toward one another along a plane, and wherein the first female connector is coupleable directly to the second male connector via a first top-down coupling and the second female connector is coupleable directly to the first male connector via a second top-down coupling formed separately from the second lateral, slide-in coupling by moving the one or more straight track pieces and the one or more curved track pieces toward one another along an axis extending perpendicular to the plane.
16. The toy vehicle kit of claim 15, wherein the first lateral, slide-in coupling, the first top-down coupling, the second lateral, slide-in coupling, and the second top-down coupling each form a snap fit connection.
17. The toy vehicle kit of claim 15, wherein the second coupler span length is a first length vector extending along one direction of the x-y grid and the second male connector is also separated from the second female connector by a third coupler span length that is a second length vector extending a third increment of the base unit along an other direction of the x-y grid, such that the second male connector is separated from the second female connector by increments of the base unit along both axes of the x-y grid.
18. A curved track piece comprising: a curved pathway bounded by opposing sidewalls and extending from a first end to a second end; a male connector disposed at the first end of the curved pathway, the male connector including a first main body with a inset, a protrusion extending elevationally away from the inset towards, but not above, the curved pathway, the protrusion including a first extension and a second extension separated from one another via a gap, and openings formed through the inset around the first extension and the second extension to enable the first extension and the second extension to flex relative to one another; and a female connector disposed at the second end of the curved pathway, wherein the male connector is separated from the female connector by a first coupler span length that is a first length vector extending a first increment of a base unit along one direction of an x-y grid and the male connector is also separated from the female connector by a second coupler span length that is a second length vector extending a second increment of the base unit along an other direction of the x-y grid, such that the male connector is separated from the female connector by increments of the base unit along both axes of the x-y grid.
19. The curved track piece of claim 18, further comprising: a riser mount disposed beneath the curved pathway; and a trackway indicator visible during usage of the curved track piece that shows a location of the riser mount.
20. The curved track piece of claim 18, wherein the curved pathway comprises: a banked bottom; an extended exterior sidewall assembly forming one of the opposing sidewalls; and an extended interior sidewall assembly forming an other of the opposing sidewalls, wherein the extended exterior sidewall assembly and the extended interior sidewall assembly bound the banked bottom and are configured to retain a toy vehicle on the curved track piece without preventing the toy vehicle from traversing the curved pathway.
21. The toy vehicle kit of claim 15, wherein the second male connector comprises a male main body with a protrusion, and the first female connector comprises: a female main body with a receiver formed through the female main body and configured to receive the protrusion of the second male connector to couple the first female connector and the second male connector to one another; lateral edges extending from the female main body and defining a gap therebetween, wherein the gap is configured to receive the protrusion along the plane to align the protrusion with the receiver to couple the first female connector directly to the second male connector via the first lateral, slide-in coupling; and a space extending between the lateral edges and across the receiver to expose the receiver, wherein the protrusion is configured to move along the axis into the space and the receiver to couple the first female connector directly to the second male connector via the first top-down coupling.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0041] Like reference numerals have been used to identify like elements throughout this disclosure.
DETAILED DESCRIPTION OF THE INVENTION
[0042] Overall, the present application is directed to new toy vehicle track pieces. In some instances, the new toy vehicle track pieces include integral connectors. Thus, two track pieces can be connected directly to each other without any additional pieces (e.g., without separate connectors pieces or pins). Moreover, the connectors are specifically designed so that young children can easily connect and disconnect two track pieces without parental intervention. Additionally or alternatively, the track pieces presented herein, as well as accessories associated therewith, may be designed to assemble at specific grid locations so that any configuration of track pieces can be connected together to form a closed track path. Further features and advantages of the track pieces are described below.
Connector System
[0043]
[0044] In some embodiments, the track pathway 106 may taper towards the male connector 150 and/or the female connector 120. Tapering may provide a lead in for a snap connection and, thus, may make it easier to couple one of connectors 120/150 to a corresponding connector 120/150 of another track piece. However, such tapering is optional and one of a number of features that might facilitate snap fit connections.
[0045] In any case, among other advantages, integral connectors may make the track piece 100 easier for kids to play with. First, a child will not need to maintain a supply of tracks and a supply of connectors; a child can build a track configuration from track pieces 100 alone. This may reduce the storage requirements as well, which is often a purchase barrier for parents. Second, integral connectors 120, 150 may be easier to couple to each other as compared to systems that require a separate connector. With a separate connector, two connections must be made to couple two track pieces together: the connector to the first piece and the connector to the second piece. Moreover, young children may struggle with friction fit connections that are often used to connect a connector to a track piece. The track pieces 100 presented herein can include a snap or quick fit connection that is easier for young children to manipulate without parental intervention. The track piece 100 may also be easier to manufacture because the track piece can be molded instead of extruded, which may save manufacturing costs.
[0046]
[0047] In the depicted embodiment, the receiver 132 extends entirely through the main body 122 and has lobes 134 that extend towards the lateral edges 130 of the main body 122. The lobes 134 are each split (e.g., bisected by guides 136 that extend away (e.g., downwards) from the main body 122). Additionally, stepped surfaces 138 extend into and/or from the lobes 134 while also extending generally parallel to the proximal end 124 and distal end 126, but at a central portion of the receiver 132. That is, both the guides 136 and the stepped surfaces are disposed within an elevational extension of the lobes (e.g., between a top and bottom of the lobe height), or at least extend therein to be at least partially elevationally positioned therein. As is detailed below, the guides 136 and/or stepped surfaces 138 may allow the female connector 120 to be removably coupled to a male connector 150. That said, in other embodiments, the female connector 120 need not include a receiver 132 with these specific features and may include any desirable receiver that allows the female connector 120 to be removably coupled to a corresponding male connector 150.
[0048] In the depicted embodiment, the main body 122 of the female connector 120 is disposed between lateral guides 140 but spaced from the lateral guides 140 by openings 146. The openings 146 may be sloped at their proximal end (e.g., when viewed in an x-z plane) to correspond to a feature of the male connector 150 (detailed below). Correspondence/mating between such features may allow the female connector 120 and male connector 150 to cooperatively define wheel pathways around the main body 122 of the female connector 120. Thus, the wheel pathways may avoid the receiver 132 and associated features that could disrupt wheel rolling and/or create unwanted friction for wheels traveling thereover. In some instances, a narrow main body 122 may also provide a more secure base in which the male connector 150 can be secured to the female connector 120. This is because a narrow body may experience less deflection than a wider body. Any deflection, bend, warping, etc. of the main body 122 may reduce the effectiveness of a snap fit connection formed between the female connector 120 and the male connector 150.
[0049] Meanwhile, the lateral guides 140 each extend to a distal end 142 that is configured to mate with a corresponding portion of the male connector 150. Such mating forms continuous sidewalls laterally exteriorly of the wheel pathways. In the depicted embodiment, the lateral guides 140 each include a stepped flange 144 configured to receive a wall of the male connector 150. Again, this may discourage or prevent the wheels of a toy vehicle traversing a joint between two track pieces from encountering unwanted friction or hindrances.
[0050] Still referring to
[0051] Still further, the central flange 128 and/or the stand 125 may help to position and/or orient a male connector 150 with respect to the female connector 120 and, specifically with respect to the receiver 132. For example, a proximal end of a male connector 150 may engage the stand 125 when a male connector 150 is aligned with the female connector 120 to couple two track pieces 100 together. Meanwhile, or alternatively, the central flange 128 can engage a slot or groove included in the male connector 150 to position and/or orient a male connector 150 with respect to the female connector 120. In the depicted embodiment, the central flange 128 is laterally bounded by grooves 129 that provide clearance for the central flange 128 and/or improve the flexibility of the central flange 128. Other embodiments, however, need not include grooves 129. In fact, other embodiments need not include central flange 128 and/or stand 125.
[0052]
[0053] In the depicted embodiment, sidewalls 147, 148 extend from the main body 122 at an angle X and terminate at guides 140. Angle X provides more space between the sidewalls 147, 148, e.g., as compared to sidewalls extending perpendicularly and, thus, may enable toy vehicles with varying chasses to pass through female connector 150. The opposing walls of a track pathway (e.g., sidewalls 112, 114 of pathway 106) and/or a male connector 150 connected thereto may have the same angling or different angling, as is discussed further below. However, critically, the lateral guides 140 may further taper from sidewalls 147, 148 to enable lateral guides 140 to smoothly capture opposing sidewalls of a male connector 150 to which the female connector 120 is connected.
[0054] More specifically, the lateral guides 140 may each include a widening section 1401 and a capture flange 1402. The widening flange 1401 tapers laterally away from sidewall 147 or sidewall 148 at an angle Y and the capture flange 1402 extends longitudinally away from a distal end of its widening section 1401. However, at the same time, the widening section 1401 and/or the capture flange 1402 may be angled along its height (e.g., elevationally or along a y-axis) so that the guides 140 can extend around and closely conform to opposing sidewalls of a male connector 150 to which the female connector 120 is coupled. Then, the lateral guides 140 can ensure that opposing sidewalls 147, 148 are connected to opposing sidewalls of male connector 150 (discussed below) via a continuous sidewall connection. For example, taper angle Y may ensure that guides 140 slide along opposing sidewalls of a male connector 150 to which the female connector 120 is coupled. Moreover, in at least some embodiments, an underside 1403 of the widening section 1401 may be tapered along a Y-axis (e.g., a height direction) to match a taper included on an end of opposing sidewalls and further ensure that the female connector 120 and the male connector 150 form continuous opposing sidewalls when coupled together.
[0055] Now turning to
[0056] A protrusion 160 extends away from the inset 154, in a direction towards a plane of the lateral planar surfaces 168 (but to be clear, the lateral planar surfaces 168 need not be flat). That is, the protrusion 160 may extend upwards or elevationally from the inset 154. In the depicted embodiment, the protrusion 160 includes two extensions 162 separated by a gap 166. Thus, the extensions 162 may flex towards or away from each other, e.g., to slide into the receiver 132 of the female connector 120 and to snap back thereafter (thereby providing a snap fit between the female connector 120 and the male connector 150). Moreover, in the depicted embodiment, the extensions 162 each include a barbed cap 164 that further facilitates the snap fit engagement but does not prevent disengagement of this snap fit engagement. That is, the barbed cap 164 facilitates a removable, but stable and secure snap fit connection between the protrusion 160 of the male connector 150 and the receiver 132 of the female connector 120. This connection is detailed further below. For simplicity, extensions 162 with barbed caps 164 may be referred to as barbed extensions in this application.
[0057] As can be seen in the bottom view of
[0058]
[0059] In the depicted embodiment, sidewalls 172, 174 extend from the main body 152 at angle X from the main body 152 and terminate at tapered ends 173, 175, respectively (i.e., the same angle X as sidewalls 147, 148 of female connector 120). Again, angle X provides more space between the sidewalls 172, 174, e.g., as compared to sidewalls extending perpendicularly from the main body 152 and, thus, may enable toy vehicles with varying chasses to pass through male connector 150. Moreover, providing a constant wall angle over the track pathway (e.g., sidewalls 112, 114 of pathway 106), the male connector (e.g., sidewalls 172, 174) and the female connector (e.g., sidewalls 147, 148) may ensure that a smooth, continuous sidewall is provided along a length of track pieces, reducing or eliminating potential sources of friction from the track piece. Moreover, as is discussed above, sidewalls 172, 174 and/or tapered ends 173, 175 may ensure that a coupling between female connector 120 and male connector 150 is bounded by continuous opposing sidewalls.
[0060]
[0061] In
[0062] In view of the foregoing, the location of the toy vehicle wheel paths 182 is critical to ensuring that the male connector 150 and female connector 120 can be and remain properly secured together. The location of the toy vehicle wheel paths 182 is also critical to ensuring that a wide variety of toy vehicles can smoothly traverse the track without experiencing unwanted friction or obstacles at a coupling 180. In turn, this ensures that the toy vehicles can travel at high speeds and maintain speed along a length of track pieces. This adds play value to the track set because it allows toy vehicles to travel further distances, higher heights, and/or over more and/or larger obstacles and accessories.
[0063]
[0064] In the depicted embodiment, a base of each extension 162 has a width D and a distal end distal end of each extension 162 (adjacent barbed cap 164) has a width that is half as large (D/2). This provides extensions 162 with sufficient strength to prevent accidental disengagements from receiver 132 while also allowing a young child to easily disengage the female connector 120 from the male connector 150 when desired. Still further, such widths enable a young child to easily engage the female connector 120 with the male connector 150 (e.g., by pushing barbed cap 164 through stepped surfaces 138 and into receiver 132) via a snap fit connection.
[0065] Moreover, in the depicted embodiment, each extension 162 and its barbed cap 164 has a height that allows the protrusion 160 to sit in the receiver 132 without protruding above the receiver 132. Specifically, the guides 136 and/or the stepped surfaces 138 are elevationally positioned or countersunk within the receiver 132 and the protrusion 160 is sized so that it leaves a gap G between a distal end 167 of the protrusion 160 and the top surface 123 of the main body 122 of the female connector 120. This prevents the protrusion 160 from extending into or onto a track pathway defined by the female connector 120 and hindering or obstructing a toy vehicle traversing a joint formed by the female connector 120 and the male connector 150.
[0066] Now turning to
[0067] Meanwhile, in
[0068] Finally,
[0069] Instead, as can be seen in
[0070] Moreover, the track pieces including female connector 120 may often be heavier pieces, such as launchers, accessories, tiles, etc. (examples of which are discussed below). With these heavier pieces, less fiction is needed to secure a secure connection (e.g., a snap fit connection) between the female connector 120 and a male connector 150. The weight of the pieces may facilitate the connection and tend to discourage a disconnection.
[0071] One other difference between female connector 120 and female connector 120 is that female connector 120 includes extended guides 1361, which are extended as compared to the guides 136 of female connector 120. The extended guides 1361 still extend between lobes 134 (e.g., in the same location as guides 136); however, the extended guides 1361 extend further away from the lateral edges 130 of the main body 122 of the female connector 120 (further into the receiver 132). In fact, in some instances, the extended guides 1361 may be additional features that extend from a distal ends of guides 136 (thus guides 136 are marked in
[0072] The extended guides 1361 ensure that a protrusion 160 of a male connector 150 entering the receiver 132 of the female connector 120 will still snap into the receiver 132 of female connector 120, despite the absence of one of the stepped surfaces 138. That is, as a male connector 150 slides into engagement with female connector 120, moving from the distal end 126 towards the proximal end 124 of main body 122, the protrusion 160 of the male connector 150 may move into contact with extended guides 1361 and snap into engagement therewith. For example, the protrusion 160 may snap towards the top surface 123 of the main body 122 and form a snap-fit connection, such as the one shown and described in connection with
Straight Track Pieces
[0073]
[0074] In at least some embodiments, track pieces 201, 202, and 203 may be formed in a single manufacturing process, e.g., via molding, casting, etc. By comparison, the connectors 120, 150 included in track pieces 204 and 205 may be formed via one manufacturing process and the track pathway 206 of track pieces 204 and 205 may be formed from a second manufacturing process that is the same or different from the first manufacturing process. As an example, track pathways 206 may be formed via an extrusion process and the connectors 120, 150 included in track pieces 204 and 205 may be formed via a molding process.
[0075] Thus, in at least some embodiments, track pieces 201, 202, 203 may be relatively stiff or relatively unmovable while track pieces 204 and 205 are flexible between female connector 120 and male connector 150. Thus, track pieces 204 and 205 may be usable to form inclines, declines, loops, twists, and other stunts, turns, etc. while track pieces 201, 202, and 203 may, in some embodiments, only form straight tracks. However, in at least some embodiments, female connector 120 and male connector 150 may provide some play or pliability (e.g., some freedom of movement) so that, for example, even a stiff/inflexible track piece 201, 202, 203 could provide an incline, decline, slight turn, or other small degree of change or turn. Alternatively, molded track pieces may be molded to provide such features, as is detailed below. Regardless of how the parts of track pieces 204, 205 are manufactured, connectors 120, 150 may be coupled to track sections 210 via any techniques now known or developed hereafter, including via couplers (e.g., bolts), ultrasonic welding techniques, friction stir welding techniques, compression, heat sealing, etc.
[0076] Now turning to
[0077] On the other hand, most of track pieces 201, 202, 203, 204, and 205 have different overall lengths (L1, L2, L3, L3, and L4, respectively). The overall lengths are determined based on the length of the connectors 120, 150 and the distance between mounting points of the connectors (e.g., between the receiver 132 of the female connector 120 and the protrusion 160 of the male connector 150). The distance between mounting points is referred to herein as a coupler span length. Notably, in this embodiment, the coupler span lengths of track pieces 201, 202, 203, 204, and 205 are increments of a base unit. Specifically, track piece 201 has a coupler span length X, track piece 202 has a coupler span length that is double that of length X, track pieces 203 and 204 each have a coupler span length that is quadruple that of length X, and track piece 205 has a coupler span length that is six times that of length X. As is explained in further detail below, these coupler span lengths allow the track pieces of set 200 to connect in a grid arrangement.
[0078] In the depicted embodiment, track pieces 202, 203, 204, and 205 each include one or more indicia 207 representative of the coupler span length of that specific track. In fact, in the specific embodiment depicted in
[0079] On the other hand, track piece 201 does not include an indicum 207 because track piece has a coupler span length X that is less than the 2X associated with indica 207. However, in other embodiments, indicia 207 may be representative of a different coupler span unit (e.g., 1X instead of 2X) and tracks may be marked accordingly. In any case, indicia representative of coupler length may be advantageous because it may allow younger children to easily gauge track lengths and create closed track configurations.
[0080] In the depicted embodiment, the one or more indicia 207 have the shape of a flame or flame logo. Moreover, in this specific instance, the one or more indicia 207 are evenly spaced along an overall coupler length of a track piece and are centered on the track pathway of a track piece. However, in other embodiments, one or more indicia 207 may have any shape, size, or style, may be disposed in any desirable location on a track piece, and/or may be spaced in any desirable manner along a coupler span length. Still further, when track pieces of the present application include one or more indicia 207, the indicia 207 may be printed, imprinted, embossed, cutout, or formed on a track in any other manner now known or developed hereafter.
[0081] Now turning specifically to
[0082]
[0083] The track pathway 106 also share a central wall 232 so that each of the track pathways 106 is bounded by opposing walls; however, the central wall 232 is thicker than walls included on one-lane straight track pieces (e.g., track pieces 201, 202, 203, 204, and 205). Thus, a lateral coupler span Y between the two male connectors 150 and the two female connectors 120 of track piece 230 is sufficient to allow two one-lane straight track pieces to separately and independently connect to the two male connectors 150 and/or the two female connectors 120 on track piece 230. That is, the lateral coupler span Y allows two single-lane track pieces to attach to one end of track piece 230. This results in track piece 230 having an overall width 2W that is double the width W of track pieces 201, 202, 203, 204, and 205.
Flexible Track
[0084] Now turning to
[0085] First referring to
[0086] The flexibility elements 280 each include a base 282 that extends beneath the bottom 272 of the flexible track piece 270 and side extensions 284, 286 that extend exteriorly of the opposing sidewalls 274, 276 of flexible track piece 270. In the depicted embodiment, the gaps 275 extend generally vertically in sidewalls 274, 276 and, thus, side extensions 284, 286 extend generally perpendicular to a length of flexible track piece 270. Additionally, in the depicted embodiment, the bases 282 each extend perpendicularly to a length of the flexible track piece 270 so that the side extensions 284, 286 extend generally perpendicular to the base 282. Other embodiments need not extend in the same manner.
[0087] Moreover, as can be seen in the sectional view of
[0088] Regardless of the specific shape, structure, etc. of the flexibility elements 280, gaps 275 surrounded by flexibility elements 280 allow the sidewalls 274, 276 to flex while retaining their shape and stability. Put another way, the flexibility elements 280 and gaps 275 cooperate to create flex points that are, or are similar to, living hinges in the flexible track piece 270. Thus, as can be seen in
[0089] By comparison, when track piece 205 is flexed or bent, the sidewalls may tend to deform. This may be detrimental because it may wear the walls, potentially to failure, and cause the track to look worn or unusable. In fact, if the sidewalls are bent or deformed, the track may truly be unusable. Inwardly bent sidewalls may contact a vehicle, slowing or preventing movement while outwardly bent walls may be unable to retain a toy vehicle on the track, creating frustration for a user. This may be especially frustrating on a flexible track, since flexible tracks are often used to create stunts or interesting track sections where a child will be particularly interested in seeing their toy vehicle remain on the track.
[0090] In the depicted embodiment, the flexible track piece 270 includes four flexibility elements 280 spaced evenly along a length of the flexible track piece 270 (e.g., spaced evenly along a coupler span length of flexible track piece 270). However, other embodiments of flexibility element 280 may have different overall lengths and/or include different numbers of flexibility element 280. For example, in some embodiments, a flexible track piece 270 may include one flexibility element 280 per incremental unit of coupler span length (e.g., one flexibility element 280 per length X). Alternatively, different embodiments may include different numbers of flexibility element 280, even for the same coupler span length, e.g., to provide different degrees of flexibility and/or to balance stress/strain. To be clear, the depicted embodiment should not be construed to be limiting in any manner; other embodiments may include any arrangement of flexibility elements 280 to create flexibility in a track piece that is integrally formed with connectors, e.g., via molding or injection techniques.
[0091] Now turning to
[0092] More specifically, in the flexible track piece 270, the flexibility elements 280 extend around the gaps 275 along an exterior of sidewalls 274, 276, but the flexibility elements 280 do not extend beneath the bottom 272 of the flexible track piece 270. That is, flexibility element 280 do not include a base 282. In fact, in the depicted embodiment of flexible track piece 270, the gaps 275 are substantially V-shaped and the flexibility element 280 comprise side extensions 284, 286 that generally match this V-shape and flare outwards towards a top of sidewalls 274, 276. However, other embodiments may include side extensions of different shapes and/or sizes (e.g., other shapes that still do not extend past a bottom 272 of the flexible track piece 270. As mentioned above, regardless of the specific shape, structure, etc. of the flexibility elements 280, gaps 275 surrounded by flexibility elements 280 allow the sidewalls 274, 276 to flex while retaining their shape and stability. Thus, the flexible track piece 270 can be bent to provide an incline and/or a decline (or other similar features) without destroying the structural integrity of the track.
[0093] In the depicted embodiment, the flexible track piece 270 includes nine pairs of gaps 275 and nine corresponding pairs of flexibility elements 280 spaced intermittently along a length of the flexible track piece 270 (e.g., spaced evenly along a coupler span length of flexible track piece 270). Testing has revealed that nine pairs of gaps 275 and flexibility elements 280 provides a desirable amount of flexibility without substantially reducing the sturdiness/lifespan of the track piece.
[0094] However, critically, the pairs of gaps 275 and flexibility elements 280 are not evenly spaced along the coupler span length of flexible track piece 270. Instead, moving from the female connector 120 to the male connector 150, the first five pairs of gaps 275 and flexibility elements 280are tightly grouped and the latter four pairs of gaps 275 and flexibility elements 280 are spaced further apart from each other. This spacing has been found to improve the overall flexibility of the flexible track piece 270, e.g., since the female connector 120 is often coupled to another track piece first and the tighter pairs of gaps 275 and flexibility elements 280 can provide more flexibility closest to a male-female coupling while male connector 150 is flexed/moved into place. That all said, to reiterate, the depicted embodiment should not be construed to be limiting in any manner; other embodiments may include any arrangement of flexibility elements 280 to create flexibility in a track piece that is integrally formed with connectors, e.g., via molding or injection techniques.
[0095] Regardless of the specific implementation used for a flexible track (e.g., flexible track piece 270, flexible track piece 270, or variations or combinations thereof), the specific material used to manufacture a flexible track piece may also be important. Different plastics have different degrees of flexibility and, thus, may require different arrangements of gaps 275 and/or flexibility elements 280, 280. Moreover, some materials may show stress marks after bending, which is undesirable (e.g., for aesthetics and for preventing users from thinking the track is broken or malfunctioning). In some instances, blends of polypropylene (PP) polyethylene (PE) or other thermoplastic polymers, and/or any other desirable rubber formulation, plastic formulation, etc. may be used to form the flexible tracks presented herein. Polyethylene blends have been found to be particularly effective at providing flexibility without showing stress marks.
[0096] Generally, with a flexible track piece 270 or 270 like those shown in 27A-C, 28, 29A-B, and 30A-E, the increased flexibility of the track (e.g., resulting from the material formulation and/or the gaps 275) may decrease the strength of the connections provided by female connector 120 and/or male connector 150. Thus, in some instances, the female connector 120 and/or the male connector 150 included on a flexible track piece 270, 270 may be reinforced as compared to the female connector 120 and/or the male connector 150 included on a non-flexible piece (e.g., track pieces 100, 201, 202, 203, etc.). As an example, in
[0097] As another example of a stiffened connector,
Curved Track Pieces
[0098]
[0099] More specifically,
[0100] Each of the curved track pieces may include directional indicia 208 representative of a turn direction for which the curved track is intended. In some instances a first type or version of directional indicia 208 may indicate a left turn while a second type or version of direction indicia 208 indicates a right turn. For example, two adjacent or successive chevrons may indicate that a track piece is or includes a left turn while a single chevron may indicate that a track piece is or includes a right turn. Alternatively, a single chevron arrow pointing in a particular direction may be used across various track pieces, as is depicted in
[0101] To be clear, directional indicia 208 need not only be used on curved track pieces and may be incorporated into accessories, straight track, or any other type of track formed in accordance with the present application. In fact, in some instances, directional indicia 208 may be included on female connector 120 and/or male connector 150 themselves. Additionally or alternatively, directional indicia 208 may be disposed adjacent female connector 120 and/or male connector 150. In fact, in some instances, directional indicia 208 may compliment a shape of the female connector 120 and/or male connector 150, which may also be indicative of a direction in which track may connect and/or in which a toy vehicle may forwardly drive along the track (e.g., from connector 120 to connector 150).
[0102] Now turning to
[0103] In some embodiments, the overhang 332 may snap into a base sidewall 334 of the extended exterior sidewall assembly 330. For example, in the depicted embodiment, the base sidewall 334 includes receptacle 335 configured to be fixedly coupled to the overhang 332 (e.g., via a one-time coupling that cannot be removed after coupling). Other embodiments could, however, utilize any desirable coupling. In any case, if the overhang 332 can be coupled to a base sidewall 334, the overhang 332 can be manufactured separately from the remainder of the curved track piece and can be carefully constructed and shaped to meet the aforementioned specifications (i.e., retaining vehicles without inhibiting them). In some embodiments, the extended interior sidewall assembly 320 may include a similar arrangement; however, the depicted embodiments includes an extended interior sidewall assembly 320 formed integrally with a remainder of the track pieces (e.g., formed during a molding or injection process used to manufacture the banked bottom 312, female connector 120, and male connector 150).
[0104] Regardless of how the extended interior sidewall assembly 320 is formed, in at least some embodiments, the extended interior sidewall assembly 320 may mirror or substantially conform to the extended exterior sidewall assembly 330 to ensure there is adequate space for toy vehicles between the extended interior sidewall assembly 320 and the extended exterior sidewall assembly 330. Thus, for example, the extended exterior sidewall assembly 330 may decreasingly overhang the track pathway 310 towards the apex of the curved track piece and then increasingly overhang the track pathway 310 after the apex of the curved track piece. In fact, in some instances, the extended interior sidewall assembly 320 can lean or angle away from the track pathway 310 at or near the apex of a curve.
[0105] One issue that arises with curved track pieces, especially curved track pieces with banked track pathways 310 and/or overhanging sidewalls like curved track pieces 302-307, is that it may be difficult to align the curved track pieces with support or stanchions. To address this issue, curved track pieces 302-307 include visual indicators in the track pathway 310 and/or on the extended exterior sidewall assembly 330. More specifically, and now turning to
[0106]
[0107] In some embodiments, the pivot 355 may be a ball joint; however, other embodiments may include any type of pivot or rotational joint now known or developed hereafter. Similarly, other embodiments need not include a tab 353 and slot 354 and could removably couple together in the use configuration 362 via any desirable mechanism, parts, features, etc. Still further, while the curved track piece 350 of
Accessories
[0108]
[0109]
[0110]
[0111]
[0112]
[0113]
[0114]
[0115]
[0116]
[0117]
[0118]
[0119]
[0120]
[0121]
[0122] Moreover, in the depicted embodiment, the clamp 5281 includes a male connector 150. Thus, during setup, a user can measure the distance to the ground with straight track pieces, e.g., as shown in
[0123] Notably, across the accessories depicted in
[0124]
[0125] Regardless of the mount 562, the first stanchion 560 extends to a height Z2 and is taller than the second stanchion 570, which extends to a height Z (e.g., half as high as stanchion 560). These proportions may help to build a three-dimensional grid and/or may align with the dimensions of the track pieces. Moreover, stanchion 560 includes an intermediate support 566 at height Z so that stanchion 560 may be used to support track pieces at height Z and/or Z2.
Grid System and Track Layouts
[0126]
[0127] To implement the grid system(s) presented herein, the track pieces are each specifically sized and designed to only connect at specific grid locations. For example, as is described above, all track pieces of the track system presented herein may include a coupler span length that is equal to an increment of a base coupler span length X, such as approximately three or six inches. For straight track pieces, the sizing and design is fairly straight forward: the connectors 120, 150 are laterally aligned and longitudinally separated by a coupler span length that is an increment of a base coupler span length X, such as X, 2X, 4X, 6X, etc.
[0128] On the other hand, curved track pieces and some accessory track pieces are carefully designed to provide a longitudinal separation between connectors 120, 150 that is an increment of a base coupler span length X, while also providing a lateral separation between connectors 120, 150 that is an increment of a base coupler span length X. Put another way, curved track pieces and accessory track pieces are designed to space connectors 120, 150 by increments of a base coupler span length X along both axes of an x-y plane. Thus, from another perspective, the coupler span lengths of curve track pieces, accessory track pieces, and/or any non-straight track pieces may be understood to be vectors extending along the grid axes, e.g., a x-vector and a y-vector. For example, a curved track piece may have a first coupler span length that is a first length vector extending along one direction of the x-y grid and may also have a second coupler length span that is a second length vector extending a second increment of the base unit along another direction of the x-y grid, such that the first male connector is separated from the first female connector by increments of the base unit along both axes of the x-y grid.
[0129]
[0130]
[0131] Now turning to
[0132] Notably, in
[0133] Since all of the track pieces are formed in accordance with the techniques presented herein, track configuration 601 can be substantially shaped as a square with rounded corners. By comparison, in other toy vehicle track systems, a loop or intersection (or another such accessory) disposed on one side of a closed-loop, rounded square might offset one side of the closed-loop, rounded square from an opposite side of the closed-loop, rounded square by a distance that prevents straight line interconnections between the two sides. As a specific example, if a track system includes straight track of only one length, a lateral offset on one side of a closed-loop, rounded square will prevent a top and bottom of that side from being interconnected to a top and bottom of the opposite side by straight track pieces.
[0134]
[0135] First,
[0136] In some instances, turn sections 621 and 625 may be comprised of a single piece (or multiple pieces interconnected by irremovable connections). Alternatively, turn sections may be comprised of multiple track pieces formed in accordance with the techniques presented herein (e.g., multiple 90 degree curved track pieces). Meanwhile, intermediate section 623 can be comprised of any number of track pieces formed in accordance with the techniques presented herein (i.e., any number of track pieces that each include female connector 120 and male connector 150, whether formed integrally with the track pieces or formed separately and coupled thereto). In any case, the various sections 621, 623, 625 of closed loop track configuration 620 are configured to align connectors of track pieces included therein on one or more axes of grid 627.
[0137] Thus, notably, while turn element 621 defines a wide track path that allows toy vehicles to pass each other (adding play value to closed loop track configuration 620), both ends of turn element 621 align with grid 627 so that joints of turn sections 621 are aligned with grid 627. Similarly, turn section 625 defines a slightly widened track path (which may also allow toy vehicles to pass each other and add play value to closed loop track configuration 620), but again, both ends of turn element 625 align with grid 627 so that joints of turn sections 625 are aligned with grid 627. Put more simply, in the embodiment of
[0138] Next,
[0139] In
[0140] Grid 611 is similar to grid 627 in that it is a two-dimensional grid that is agnostic to height. Thus, even though loop 613 has a height 614, the position of the connectors included on loop 613 are determinative of how the loop 613 fits into the grid 611. Overall, utilizing a two dimensional grid may reduce the number of variables that track designers need to consider when designing track pieces to conform with a grid system. This may also simplify track building for the end user. For example, with a two-dimensional grid, an end user may understand that the track system will conform with the grid system if connections for a particular track system are formed along the support surface on which the track system is being built. Then, the user will know that they are free to modify the track system, incorporate different accessories, etc. without preventing a closed loop or end-to-end track system from being formed.
[0141] However, to be clear, not all connections need to be formed along the support surface and/or in accordance with the grid to comply with the grid system as contemplated by the present application. Instead, in some instances, sectional grid compliance may be sufficient to allow an overall track configuration to comply with a grid system. For example, if turn section 621 of
[0142] That all said, it is also possible for the track pieces of the present application to comply with a three dimensional grid.
[0143] With a three dimensional grid, the track pieces presented herein are designed so that each piece has a coupler span length configured to span one or more axes of the grid. For example, some toy vehicle pieces may have coupler span lengths that span x-y grid portions while other toy vehicle track pieces are designed to span x-y grid portions while also traversing a z-dimension of the grid system. For example, in
[0144] Still further, and now referring to
[0145] Generally, the grids 670-670D tend to follow the path of intersection and/or straight track pieces. However, with a city-style piece, connectors 120, 150 mark the bounds of a piece and the interior space 671 between connectors can include any desirable features or styling. The bounds can have various dimensions and, as examples,
[0146]
[0147]
[0148]
[0149] As can be seen, joining the tiles 750 via connectors 120, 150 starts to build a grid of track pathways along which a user can drive a toy vehicle. Further tiles, tracks, accessories, etc. can also be coupled to a tile 750 (in addition to or instead of the coupling between tiles 750) to build out a city, track configuration, etc. Importantly, since tiles 750 include female connector 120, these tiles 750 may be connected via sliding, which allows a user (e.g., a young child) to easily connect the tiles 750. A sliding connection avoids any tilting or bending the tiles 750 that would be required to create two different top-down arrangements for the different couplers 120, 150 included on a single side of each tile 750 (and the two different arrangements would be opposite each other, since top-down couplings require a female connector 120, 120, 120 to be disposed above the male connector 150). Also, as mentioned, the weight of tiles 750 may facilitate secure connection during these top-down or slide-in connections, allowing female connectors with less support (e.g., female connector 120) to be used with tiles 750.
Specialty Loops
[0150]
[0151] First.
[0152] Moreover, regardless of the grid system, in some instances the loop portion 774 may include a diverter 776 that can cause toy vehicles to veer to a specific portion of loop portion 774 while traversing loop portion 774. For example, a forward (e.g., clockwise) actuation of diverter 776 may direct toy vehicles toward an inner portion of loop portion 774 while a rearward (e.g., counter-clockwise) actuation of diverter 776 may direct toy vehicles toward an outer portion of loop portion 774.
[0153] Next,
[0154] Overall, loops 810 and 812 are similar, in at least some aspects, to the loop disclosed in U.S. Patent App. Pub No. 2020/0078697, which is entitled Toy Vehicle Loop, and which was filed by Mattel, Inc. on Sep. 7, 2018 (the '697 Publication). Thus, the '697 Publication is hereby incorporated by reference in its entirety. However, by comparison with the '697 Publication, the first ends 801 of loops 810 and 812 are relatively straight and a majority of the curvature that aligns the first end 801 with the second end 803 along line 804 is included after a vertex of the vertically-oriented loop structure 802. This is because curvature may tend to contact and slow a toy vehicle, so including such curvature at the entry/first end 801 and/or the upward portion of loop structure 802 lessens the chance that the toy vehicle can complete the stunt. As has been mentioned repeatedly herein, the toy vehicle track system presented herein is intended to make the track easy to use. This loop structure is yet another feature that eases use and allows a wide variety of toy vehicles to be used with the track system.
Packaging
[0155]
[0156]
[0157] As can be seen in method 905, when the expandable packaging 900 is initially opened, a top 907 of the expandable packaging 900 is removed from the remainder of the box while remaining intact. This is done by removing flaps from a front and sides of the box interior and pivoting the top 907 about its back edge, which is pivotally connected to the remainder of the expandable packaging 900. Then foldable flaps 906 stored under the top 907 can be unfolded to raise the overall height of the box at the front and at its sides. Finally, the top 907 can releasably close a top opening of the foldable flaps 906 to store track pieces in a closed container. This process expands the overall volume of the box but still retains a closable lid. Thus, the expandable box may be suitable for product storage.
Conclusion
[0158] It is to be understood that terms such as left, right, top, bottom, front, rear, side, height, length, width, upper, lower, interior, exterior, inner, outer and the like as may be used herein, merely describe points or portions of reference and do not limit the present invention to any particular orientation or configuration. Further, the term exemplary is used herein to describe an example or illustration. Any embodiment described herein as exemplary is not to be construed as a preferred or advantageous embodiment, but rather as one example or illustration of a possible embodiment of the invention.
[0159] Although the disclosed inventions are illustrated and described herein as embodied in one or more specific examples, it is nevertheless not intended to be limited to the details shown, since various modifications and structural changes may be made therein without departing from the scope of the inventions and within the scope and range of equivalents of the claims. In addition, various features from one of the embodiments may be incorporated into another of the embodiments. Accordingly, it is appropriate that the appended claims be construed broadly and in a manner consistent with the scope of the disclosure as set forth in the following claims.