Sump pump system and method for operating thereof
20250320856 ยท 2025-10-16
Inventors
Cpc classification
F04B23/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A sump pump system includes a water intake port, a water accumulation reservoir, a water discharge pump, and a vacuum pump. The reservoir includes a first port, a second port connected to the water intake port and positioned above the first port, and a third port positioned above the second port. The water discharge pump is connected to the first port to empty the water accumulation reservoir. The vacuum pump is configured to decrease air pressure in the water accumulation reservoir below atmospheric pressure on a scheduled or timed basis. Low pressure forces the water to flow from the water intake port into the water accumulation reservoir. When no water is present, it causes active air ventilation in the vicinity of the water intake port, which improves a state of dryness and eliminates any small amounts of water that may still be present.
Claims
1. A sump pump system comprising: a water intake port, a water accumulation reservoir comprising a first port, a second port in fluid communication with the water intake port, the second port is positioned above the first port, and a third port positioned above the second port, a water discharge pump in fluid communication with the first port of the water accumulation reservoir, a water discharge port in fluid communication with the water discharge pump and configured, upon activation thereof, to direct water to discharge from the water accumulation reservoir, and a vacuum pump in fluid communication with the third port and configured, when activated, to decrease air pressure in the water accumulation reservoir below atmospheric pressure to urge water to flow from the water intake port through the second port into the water accumulation reservoir, or to cause air ventilation in a vicinity of the water intake port.
2. The sump pump system, as in claim 1, further comprising a vent valve in fluid communication with the third port and configured, upon activation, to open and vent the water accumulation reservoir to atmospheric pressure during water discharge therefrom.
3. The sump pump system, as in claim 1, wherein the water intake port is connected to a water intake assembly positioned remotely from the water accumulation reservoir.
4. The sump pump system, as in claim 3, wherein the water intake assembly is connected to the water intake port via a flexible hose.
5. The sump pump system, as in claim 1, wherein the water intake assembly comprises a water inlet and a weighted base configured to maintain the water intake assembly in an orientation facilitating maximal water intake.
6. The sump pump system, as in claim 3, wherein the water intake assembly further comprises a water intake check valve configured to direct the flow of water or air only toward the water accumulation reservoir.
7. The sump pump system, as in claim 1, further comprising a water discharge check valve configured to allow the flow of water only in a direction from the first port of the water accumulation reservoir toward the water discharge port.
8. The sump pump system, as in claim 1, further comprising a water level sensor configured to detect a water level reaching a predetermined height above the second port and below the third port.
9. The sump pump system, as in claim 8, further comprising a controller operatively connected to the water discharge pump and the vacuum pump and configured to activate the water discharge pump upon the water level sensor detecting the water level reaching the predetermined height above the second port and below the third port therein, thereby causing water to be discharged therefrom.
10. The sump pump system, as in claim 9, wherein the controller is further configured to activate the vacuum pump on a predetermined time schedule to decrease air pressure in the water accumulation reservoir, thereby causing either (i) water to flow from the water intake assembly through the second port into the water accumulation reservoir, or (ii) air ventilation in the vicinity of the water intake assembly.
11. The sump pump system, as in claim 1, wherein at least one of the water intake port or the water discharge port are fluidly connected to the respective second port or the first port of the water accumulation reservoir via a connection fitting configured to allow rapid disconnect and replacement thereof.
12. A sump pump system comprising: a water intake port configured to direct water to flow only toward the sump pump system, a water accumulation reservoir with a first port, a second port in fluid communication with the water intake port, the second port is positioned above the first port, a third port positioned above the second port, and a water level sensor configured to detect a water level reaching a predetermined height above the second port and below the third port, a water discharge port in fluid communication with the first port of the water accumulation reservoir, an air vacuum/compressor pump assembly in fluid communication with the third port and configured when activated to: (i) increase air pressure in the water accumulation reservoir above atmospheric pressure to cause water discharge from the water accumulation reservoir through the first port and through the water discharge port, or (ii) decrease air pressure in the water accumulation reservoir below atmospheric pressure to cause water to flow from the water intake port through the second port and into the water accumulation reservoir, or to cause air ventilation in a vicinity of the water intake port.
13. The sump pump system, as in claim 12, wherein the air vacuum/compressor pump assembly comprises an air vacuum/compressor pump and a valve assembly configured to alternate direction of airflow from the air vacuum/compressor pump between a first direction into the water accumulation reservoir to increase air pressure therein and a second direction from the water accumulation reservoir to decrease air pressure therein.
14. The sump pump system, as in claim 13, wherein the air vacuum/compressor pump comprises an air inlet and an air outlet, wherein the valve assembly is configured to alternate the connection of the air inlet or the air outlet to the third port of the water accumulation reservoir to correspondingly alternate the direction of airflow from and to the water accumulation reservoir.
15. The sump pump system, as in claim 13, wherein the valve assembly is a 4-way valve.
16. A method of operating a sump pump system comprising the following steps: a. providing a sump pump system comprising a water intake port, a water accumulation reservoir with a first port in fluid communication with a water discharge port, a second port in fluid communication with the water intake port, the second port is positioned above the first port, a third port in fluid communication with an air pump assembly, the third port positioned above the second port, b. activating the air pump assembly on a periodic schedule basis to decrease air pressure in the water accumulation reservoir below atmospheric pressure to cause water to flow from the water intake port through the second port into the water accumulation reservoir, or to cause air ventilation in a vicinity of the water intake port, and c. causing water to discharge from the water accumulation reservoir through the first port and through the water discharge port on a predetermined time schedule by i. activating a water discharge pump fluidly connected in line between the first port and the water discharge port, while venting the water accumulation reservoir to atmospheric pressure, or ii. activating the air pump assembly to increase air pressure in the water accumulation reservoir above atmospheric pressure.
17. The method of operating a sump pump system, as in claim 16, wherein step (c) further comprising a step of detecting a water level reaching a predetermined height above the second port and below the third port, followed by the step of causing water to discharge from the first port of the water accumulation reservoir.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Subject matter is particularly pointed out and distinctly claimed in the concluding portion of the specification. The foregoing and other features of the present disclosure will become more fully apparent from the following description and appended claims, taken in conjunction with the accompanying drawings. Understanding that these drawings depict only several embodiments in accordance with the disclosure and are, therefore, not to be considered limiting of its scope, the disclosure will be described with additional specificity and detail through use of the accompanying drawings, in which:
[0027]
[0028]
[0029]
[0030]
[0031]
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS OF THE INVENTION
[0032] The following description sets forth various examples along with specific details to provide a thorough understanding of claimed subject matter. It will be understood by those skilled in the art, however, that claimed subject matter may be practiced without one or more of the specific details disclosed herein. Further, in some circumstances, well-known methods, procedures, systems, components and/or circuits have not been described in detail in order to avoid unnecessarily obscuring claimed subject matter. In the following detailed description, reference is made to the accompanying drawings, which form a part hereof. In the drawings, similar symbols typically identify similar components, unless context dictates otherwise. The illustrative embodiments described in the detailed description, drawings, and claims are not meant to be limiting. Other embodiments may be utilized, and other changes may be made, without departing from the spirit or scope of the subject matter presented here. It will be readily understood that the aspects of the present disclosure, as generally described herein, and illustrated in the figures, can be arranged, substituted, combined, and designed in a wide variety of different configurations, all of which are explicitly contemplated and make part of this disclosure.
[0033]
[0034] The water intake assembly 130 may include a water inlet positioned at the bottom of a weighted base 114 configured to maintain the water intake assembly 130 in a vertical or another preferred orientation, facilitating maximal water intake from the lowest point of the surface on which the weighted base 114 is located. The weight of the weighted base may be selected to be sufficient to keep the water intake assembly at the same position and orientation throughout the cycles of removing water and ventilating the surrounding area. In embodiments, the weight of the weighted base 114 may be selected to be from about 0.5 lbs to about 5 lbs, such as at least 0.5 lbs, at least 1 lb, at least 1.5 lbs, at least 2 lbs, at least 3 lbs, at least 4 lbs, or about 5 lbs. The size of the weighted base, such as its diameter in case of a round or cylindrical shape, or any of the dimensions of the width and length may be selected to assure a stable positioning of the water intake assembly on the surface underneath thereof. Exemplary sizes or diameters may be from about 2 inches to about 10 inches, such as at least 2 inches, at least 3 inches, at least 4 inches, at least 5 inches, at least 7 inches, or up to about 10 inches. In other embodiments, the size and the weight of the weighted base may be selected to be different from the above-mentioned examples, as may be dictated by specific circumstances of the use of the sump pump system 100 of the present invention.
[0035] Furthermore, the lower surface of the weighted base 114 may include a screen or mesh 115 as well as one or more grooves to facilitate water or air flow to proceed into the water intake assembly from the areas surrounding the weighted base 114. One suitable example of such an arrangement is a plurality of radial grooves leading to the center of the weighted base 114, where the water intake opening may be located. The screen 115 may be used to prevent large pieces of debris from entering the sump pump system of the present invention.
[0036] In further embodiments, the water intake assembly 110 may be secured to another item located in the target area for water removal, such as a piece or railing, a pipe, a bracket, etc., as a further method to secure the water intake assembly in place.
[0037] In embodiments, the water intake assembly 110 may include an optional water intake check valve 112 positioned in line with the water flow and configured to direct the flow of water or air only from the water intake assembly 110 toward the water accumulation reservoir 170. The check valve 112 may be selected to have any of the commonly used principles, such as a spring-loaded ball, a duck bill, or other check valve designs, as the invention is not limited in this regard. The presence of the water intake check valve 112 may help to prevent the backflow of water once the sump pump 130 is turned off.
[0038] The sump pump 130 may include a housing 140 equipped with a display and control panel 142 and an electronic controller 144. The display and control panel 142 may be configured to facilitate the programming of various timed events that would define the operational schedule for the sump pump 130. The display and control panel 142 may also be used to communicate various system states, indicate the presence or absence of electrical power, and for other utility purposes. The housing 140 may be made from water-resistant materials, such as plastic, metal, or composite materials.
[0039] The water accumulation reservoir 170 may be attached to or positioned within housing 140 and configured for vertical orientation so that multiple ports inside thereof maintain a vertical presence and relationship to each other, as described below. The water reservoir 170 may be made from water-resistant materials, similar to that of the housing 140. In embodiments, it may have a removable cover 174 that may be sealingly placed on top of the accumulation reservoir 170. The cover 174 may be provided to allow access and maintenance of the sensor component inside thereof and for other repair and maintenance purposes.
[0040] The water accumulation reservoir 170 may have a plurality of ports spaced apart vertically and arranged in the following manner: a first port 171, a second port 172, which may be in fluid communication with the water intake port 146, the second port 172 may be positioned above the first port 171, and a third port 173 positioned above the second port 172, and, of course, above the first port 171. The water accumulation reservoir 170 may be sealed and configured to not change its shape (such as by buckling or collapsing) when operational air pressure or vacuum levels are present inside thereof, as described below in greater detail. Vertical spacing of the ports may be adjusted based on the required volume and height of the water accumulation reservoir 170. In alternative embodiments, the first port 171 may be formed at or near the bottom of the water accumulation reservoir 170, while the third port 173 may be formed in or near the cover thereof.
[0041] A water level sensor 176 may be positioned above the second port 172 and below the third port 173 and configured to detect a water level reaching a predetermined height inside the water accumulation reservoir 170. Various types of water level sensors may be used for this purpose, including a floater-activated sensor, an electrically activated sensor, and other sensors, as the invention is not limited in this regard.
[0042] In further embodiments, the water accumulation reservoir 170 may have a side observation window at or along the outside portion of the external wall to facilitate understanding of the water level inside thereof.
[0043] The remaining parts of the sump pump 130 are now described with reference to
[0044] A vacuum pump 154 may be placed in the line between the air vent port 147 and the third port 173 of the water accumulation reservoir 170. The vacuum pump 154 may be electrically connected to the controller 144 to activate and deactivate thereof based on the signals from the controller 144. When the vacuum pump is activated by the controller 144, air is withdrawn from the water accumulation reservoir 170. This action causes a decrease in air pressure inside the water accumulation reservoir 170 below atmospheric pressure. If water is present around the water intake assembly 110, low air pressure may be sufficient to urge water to flow from the water intake assembly 110 through the second port 172 and into the water accumulation reservoir 170. If no water is present, the same action would cause air to flow through the same water intake pathway, which causes air ventilation in the vicinity of the water intake assembly 110.
[0045] Depending on the design of the vacuum pump 154, turning it off may cause the line between the air vent port 147 and the third port 173 to be sealed. To allow air venting of the water accumulation reservoir 170 during the water discharge part of its operation (as described below in greater detail), an electrically activated valve 155 may be positioned in parallel to the vacuum pump 154. This may be the case when a diaphragm pump is used as a vacuum pump 154. In other cases, when turning off the vacuum pump 154 does not seal the line to the air vent port 147 off, there may be no need for the presence of the electrically activated valve 155 in the sump pump 130. This may be the case when a centrifugal or another rotary air pump is used as the vacuum pump 154.
[0046] The remaining portion of the sump pump 130 is the water discharge line connecting the first port 171 of the water accumulation reservoir 170 to the water discharge port 145. A water discharge pump 152 may be placed to have its inlet in fluid communication with the first port 171 of the water accumulation reservoir 170. The outlet of the water discharge pump 152 may be configured to direct water flow to the water discharge port 145. Depending on the type of water discharge pump 152, a check valve 153 may be placed in the water discharge line to prevent the backflow of water into the water accumulation reservoir 170. This may be the case when a rotary pump is used as a water discharge pump 152. The check valve assures that no water or air would flow back into the water accumulation reservoir when the air pressure inside thereof is below atmospheric pressure. In case the water discharge pump 152 is selected to be able to seal off the water discharge line when it is not in use, there may be no need for the check valve 153 if there is no backflow expected to pass through the water discharge pump 152.
[0047] The controller 144 may be operatively connected to the water level sensor 176, the water discharge pump 152, the vacuum pump 154, and the electrically activated valve 155. Controller 144 may be programmed or otherwise configured to activate the vacuum pump 154 on a predetermined time schedule. In some embodiments, the controller 144 may be configured for a wireless Internet connection or a wireless local connection to a secondary control panel. In this case, the operation and programming of controller 144 may be done remotely, for example, using a corresponding smartphone app, as the invention is not limited in this regard.
[0048] Activation of the vacuum pump 154 (see
[0049] The controller 144 may be further configured to activate the water discharge pump 152 upon the water level sensor 176 detecting the water level reaching the predetermined height above the second port 172 and below the third port 173 therein, thereby causing water to be discharged from the water accumulation reservoir 170see
[0050] In some embodiments of this invention, while the activation of the vacuum pump 154 may be conducted on a timed basis, the activation of the water discharge pump 152 may be conducted only upon detection of the presence of a sufficient volume of water in the water accumulation reservoir 170 to trigger activation of the water level sensor. This arrangement is done for the purposes of not only removing water present in the vicinity of the water intake assembly 110, but also for ventilation of that area once all water is removed therefrom.
[0051] In further embodiments, additional activation of the vacuum pump 154 may be conducted on top of the timed activations as described above, for example, as triggered by additional water sensors located at or near the water intake assembly 110. These additional activations may be helpful to cause immediate water removal to avoid awaiting the next scheduled time when the vacuum pump 154 is to be activated. Such additional sensors may include conventional water sensors, as well as a video camera adapted to detect water presence in the area of observation and in the vicinity of the water intake assembly 110.
[0052] In further embodiments, activation of the water discharge pump 152 may either precede and/or conclude at least some or all occasions of operating the water intake components of the sump pump system of the invention. in this case, the water discharge pump 152 may be turned on for a predetermined amount of time selected to match or exceed the duration of time needed for the water discharge pump 152 to empty the entire water accumulation reservoir 170. This approach may be used to ensure that all water that may partially or fully fill the water accumulation reservoir 170 during a preceding cycle of operating the water intake part of the system is discharged before more water is urged to fill the water accumulation reservoir 170.
[0053] In further embodiments, controller 144 may be configured or programmed to initiate the action of reducing the air pressure in the water accumulation reservoir 170 for a predetermined period of time, which may be selected to match or exceed the duration needed to fill the entire water accumulation 170 with water. If the water level sensor is not triggered to indicate the water level reaching the top of the water accumulation reservoir 170, the vacuum pump may be stopped, as there is no more water to be evacuated into the water accumulation reservoir 170. If the water sensor is triggered to indicate the water level has reached the top of the water accumulation reservoir 170, the vacuum pump 154 may also be stopped, the water discharge pump 152 may be activated for the duration of time needed to fully discharge all the water from the water accumulation reservoir 170, and the vacuum pump 154 may be activated again to continue evacuating water from the water inlet assembly 110. These cycles may continue until the water level sensor 176 is no longer triggered by the presence of water-indicating that there is no more water available to evacuate from the vicinity of the water intake assembly 110.
[0054]
[0055] In an alternative to the design of the sump pump described above, this design may include an air vacuum/compressor pump assembly 161 positioned to be in fluid communication with the third port 173. The air vacuum/compressor pump assembly 161 may include an air vacuum/compressor pump 162 and a valve assembly 163 configured to alternate the direction of airflow from the air vacuum/compressor pump 162 between a first direction INTO the water accumulation reservoir 170 and a second direction FROM the water accumulation reservoir 170. The valve assembly 161 may include a 4-way valve or include two or more simpler 2-way valves, as the invention is not limited in this regard. When air is pumped into the water accumulation reservoir 170, the air pressure inside thereof is increased to a level above atmospheric pressure. When the air is pumped out of the water accumulation 170, the air pressure inside thereof is decreased below the ambient or atmospheric pressure.
[0056] This reverse functionality may be accomplished, in one example, by providing the air vacuum/compressor pump 162 defining an air inlet 167 and an air outlet 168, wherein the valve assembly 163 may be configured to alternate the connection of the air inlet 167 or the air outlet 168 to the third port 173 of the water accumulation reservoir 170 to correspondingly alternate the direction of airflow from and to the water accumulation reservoir 170.
[0057] Upon activation by the controller 144, the air vacuum/compressor pump assembly 161 may, in one case, decrease air pressure in the water accumulation reservoir 170 below atmospheric pressure to cause water to flow from the water intake port 146 through the second port 172 and into the water accumulation reservoir 170, or to cause air ventilation in a vicinity of the water intake assembly 110see
[0058] The reverse operation is seen in
[0059] One advantage of this configuration is that the water discharge pump no longer needs to be present, as both water intake into and water discharge from the water accumulation reservoir 170 is done by changing the air pressure inside thereof.
[0060] It is contemplated that any embodiment discussed in this specification can be implemented with respect to any method of the invention, and vice versa. It will be also understood that particular embodiments described herein are shown by way of illustration and not as limitations of the invention. The principal features of this invention can be employed in various embodiments without departing from the scope of the invention. Those skilled in the art will recognize, or be able to ascertain using no more than routine experimentation, numerous equivalents to the specific procedures described herein. Such equivalents are considered to be within the scope of this invention and are covered by the claims.
[0061] All publications and patent applications mentioned in the specification are indicative of the level of skill of those skilled in the art to which this invention pertains. All publications and patent applications are herein incorporated by reference to the same extent as if each individual publication or patent application was specifically and individually indicated to be incorporated by reference. Incorporation by reference is limited such that no subject matter is incorporated that is contrary to the explicit disclosure herein, no claims included in the documents are incorporated by reference herein, and any definitions provided in the documents are not incorporated by reference herein unless expressly included herein.
[0062] The use of the word a or an when used in conjunction with the term comprising in the claims and/or the specification may mean one, but it is also consistent with the meaning of one or more, at least one, and one or more than one. The use of the term or in the claims is used to mean and/or unless explicitly indicated to refer to alternatives only or the alternatives are mutually exclusive, although the disclosure supports a definition that refers to only alternatives and and/or. Throughout this application, the term about is used to indicate that a value includes the inherent variation of error for the device, the method being employed to determine the value, or the variation that exists among the study subjects.
[0063] As used in this specification and claim(s), the words comprising (and any form of comprising, such as comprise and comprises), having (and any form of having, such as have and has), including (and any form of including, such as includes and include) or containing (and any form of containing, such as contains and contain) are inclusive or open-ended and do not exclude additional, unrecited elements or method steps. In embodiments of any of the compositions and methods provided herein, comprising may be replaced with consisting essentially of or consisting of. As used herein, the phrase consisting essentially of requires the specified integer(s) or steps as well as those that do not materially affect the character or function of the claimed invention. As used herein, the term consisting is used to indicate the presence of the recited integer (e.g., a feature, an element, a characteristic, a property, a method/process step or a limitation) or group of integers (e.g., feature(s), element(s), characteristic(s), propertie(s), method/process steps or limitation(s)) only.
[0064] The term or combinations thereof as used herein refers to all permutations and combinations of the listed items preceding the term. For example, A, B, C, or combinations thereof is intended to include at least one of: A, B, C, AB, AC, BC, or ABC, and if order is important in a particular context, also BA, CA, CB, CBA, BCA, ACB, BAC, or CAB. Continuing with this example, expressly included are combinations that contain repeats of one or more item or term, such as BB, AAA, AB, BBC, AAABCCCC, CBBAAA, CABABB, and so forth. The skilled artisan will understand that typically there is no limit on the number of items or terms in any combination, unless otherwise apparent from the context.
[0065] As used herein, words of approximation such as, without limitation, about, substantial or substantially refers to a condition that when so modified is understood to not necessarily be absolute or perfect but would be considered close enough to those of ordinary skill in the art to warrant designating the condition as being present. The extent to which the description may vary will depend on how great a change can be instituted and still have one of ordinary skilled in the art recognize the modified feature as still having the required characteristics and capabilities of the unmodified feature. In general, but subject to the preceding discussion, a numerical value herein that is modified by a word of approximation such as about may vary from the stated value by at least 1, 2, 3, 4, 5, 6, 7, 10, 12, 15, 20 or 25%.
[0066] All of the devices and/or methods disclosed and claimed herein can be made and executed without undue experimentation in light of the present disclosure. While the devices and methods of this invention have been described in terms of preferred embodiments, it will be apparent to those of skill in the art that variations may be applied to the devices and/or methods and in the steps or in the sequence of steps of the method described herein without departing from the concept, spirit and scope of the invention. All such similar substitutes and modifications apparent to those skilled in the art are deemed to be within the spirit, scope and concept of the invention as defined by the appended claims.