TREATED GLASS-BASED ARTICLES AND METHODS OF FORMING SAME
20250320154 · 2025-10-16
Inventors
- Robert Randall Hancock, JR. (Corning, NY, US)
- Bronson David Hausmann (Corning, NY, US)
- Yuhui Jin (Painted Post, NY)
- Cedrick Alexander O’Shaughnessy (Painted Post, NY, US)
- Meng Shang (Painted Post, NY, US)
- Nicholas Michael Stone-Weiss (Corning, NY, US)
- Ljerka Ukrainczyk (Ithaca, NY, US)
Cpc classification
International classification
C03C15/00
CHEMISTRY; METALLURGY
Abstract
A method of forming a treated glass-based article comprises: contacting an aluminosilicate glass-based article with an etchant, the etchant comprising: greater than or equal to 30 wt % and less than or equal to 100 wt % potassium hydroxide; and less than or equal to 10 wt % sodium hydroxide; and wherein a temperature of the etchant is greater than or equal to 130 C. during the contacting.
Claims
1. A method of forming a treated glass-based article, wherein the method comprises: contacting an aluminosilicate glass-based article with an etchant, the etchant comprising: greater than or equal to 30 wt % and less than or equal to 100 wt % potassium hydroxide; and less than or equal to 10 wt % sodium hydroxide; and wherein a temperature of the etchant is greater than or equal to 130 C. during the contacting.
2. The method of claim 1, wherein the etchant comprises less than or equal to 10 wt % sodium ions.
3. The method of claim 1, wherein the etchant comprises less than or equal to 15 wt. % water.
4. The method of claim 1, wherein the etchant further comprises greater than 0 wt. % and less than or equal to 70 wt % of a secondary salt, wherein the secondary salt does not comprise sodium.
5. The method of claim 1, wherein: the etchant comprises: greater than or equal to 30 wt % and less than or equal to 80 wt % potassium hydroxide; and greater than or equal to 20 wt % and less than or equal to 60 wt % of a secondary salt comprising potassium nitrate, potassium sulphate, potassium carbonate, potassium phosphate, or combinations thereof; a temperature of the etchant is greater than or equal 200 C. and less than or equal to 300 C.; and the contacting comprises submerging the aluminosilicate glass-based article in the etchant for a duration of time is greater than or equal to 5 minutes and less than or equal to 2 hours.
6. The method of claim 1, wherein: the etchant comprises: greater than or equal to 50 wt % and less than or equal to 70 wt % potassium hydroxide; greater than or equal to 30 wt % and less than or equal to 50 wt % of water; and a temperature of the etchant is greater than or equal 150 C. and less than or equal to 200 C.; and the contacting comprises submerging the aluminosilicate glass-based article in the etchant for a duration of time is greater than or equal to 5 minutes and less than or equal to 2 hours.
7. The method of claim 1, wherein the etchant comprises greater than or equal to 30 wt % potassium hydroxide, and greater than or equal to 0 wt % and less than or equal to 70 wt % of a secondary salt comprising potassium nitrate, potassium sulphate, potassium carbonate, potassium phosphate, or combinations thereof.
8. The method of claim 1, wherein the treated glass-based article comprises a surface, and wherein a surface roughness (Sq) of the surface is less than or equal to 10 nm.
9. The method of claim 8, wherein the surface is a first major surface and the treated glass-based article comprises a second major surface, the first major surface opposite the second major surface, wherein at least a portion of the first major surface is textured.
10. The method of claim 1, wherein: an opacity of the treated glass-based article is greater than or equal to 0% and less than or equal to 30%; an opacity of the treated glass-based article is greater than 30% and less than 80%; or an opacity of the treated glass-based article is greater than or equal to 80% and less than or equal to 100%.
11. The method of claim 1, wherein at least one of: a transmittance haze of the surface is less than or equal to 1%; a gloss of the surface is greater than or equal to 80%.
12. The method of claim 1, wherein the aluminosilicate glass-based article comprises a surface, and wherein at least a portion of the surface is textured.
13. The method of claim 1, wherein the aluminosilicate glass-based article comprises glass ceramic.
14. The method of claim 1, wherein the aluminosilicate glass-based article comprises: greater than or equal to 55 wt % and less than or equal to 80 wt % SiO.sub.2; greater than or equal to 2 wt % and less than or equal to 12 wt % Al.sub.2O.sub.3; greater than or equal to 8 wt % and less than or equal to 17 wt % Li.sub.2O; greater than or equal to 0.1 wt % and less than or equal to 5 wt % P.sub.2O.sub.5; greater than or equal to 2 wt % and less than or equal to 15 wt % ZrO.sub.2; greater than or equal to 0.05 wt % and less than or equal to 4 wt % CaO; greater than or equal to 0 wt % and less than or equal to 3 wt % MgO; greater than or equal to 0 wt % and less than or equal to 4 wt % ZnO; greater than or equal to 0 wt % and less than or equal to 5 wt % Na.sub.2O; greater than or equal to 0 wt % and less than or equal to 3 wt % K.sub.2O; and greater than or equal to 0 wt % and less than or equal to 2 wt % Fe.sub.2O.sub.3.
15. The method of claim 1, wherein the etchant is in a vessel during the contacting, and wherein the vessel comprises vessel walls, the vessel walls comprising greater than or equal to 50 wt. % nickel, based on the total weight of the of the vessel walls.
16. A glass-based article, the glass-based article comprising a first major surface and a second major surface, the first major surface opposite the second major surface, wherein: the treated glass-based article comprises a plurality of surface features extending to a first depth from the first major surface towards the second major surface; the first depth is greater than or equal to 4 nm and less than or equal to 40 nm; and a surface roughness (Sq) of the first major surface is less than or equal to 10 nm.
17. The glass-based article of claim 16, wherein the first major surface comprises: a transmittance haze less than or equal to 1% and an opacity less than or equal to 20%; or a gloss of greater than or equal to 80% and an opacity of greater than or equal to 80%.
18. The glass-based article of claim 16, comprising a glass ceramic.
19. The glass-based article of claim 16, comprising: greater than or equal to 55 wt % and less than or equal to 80 wt % SiO.sub.2; greater than or equal to 2 wt % and less than or equal to 12 wt % Al.sub.2O.sub.3; greater than or equal to 8 wt % and less than or equal to 17 wt % Li.sub.2O; greater than or equal to 0.1 wt % and less than or equal to 5 wt % P.sub.2O.sub.5; greater than or equal to 2 wt % and less than or equal to 15 wt % ZrO.sub.2; greater than or equal to 0.05 wt % and less than or equal to 4 wt % CaO; greater than or equal to 0 wt % and less than or equal to 3 wt % MgO; greater than or equal to 0 wt % and less than or equal to 4 wt % ZnO; greater than or equal to 0 wt % and less than or equal to 5 wt % Na.sub.2O; greater than or equal to 0 wt % and less than or equal to 3 wt % K.sub.2O; and greater than or equal to 0 wt % and less than or equal to 2 wt % Fe.sub.2O.sub.3.
20. A vessel for forming a treated glass-based article, wherein: the vessel comprises vessel walls, the vessel walls comprising greater than or equal to 50 wt. % nickel, based on the total weight of the of the vessel walls; an aluminosilicate glass-based article and an etchant are positioned within the vessel; a temperature of the etchant is greater than or equal to 130 C.; and the etchant comprises: greater than or equal to 30 wt % and less than or equal to 100 wt % potassium hydroxide; and less than or equal to 10 wt % sodium hydroxide.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0075] Reference will now be made in detail to various embodiments of treated glass-based articles having decreased surface roughness, and method of forming treated glass-based articles. According to embodiments, a treated glass-based article comprises: contacting an aluminosilicate glass-based article with an etchant, the etchant comprising: greater than or equal to 30 wt % and less than or equal to 100 wt % potassium hydroxide.
[0076] Various embodiments of treated glass-based articles and methods of making the same will be described herein with specific reference to the appended drawings.
[0077] Ranges may be expressed herein as from about one particular value, and/or to about another particular value. When such a range is expressed, another embodiment includes from the one particular value and/or to the other particular value. Similarly, when values are expressed as approximations, by use of the antecedent about, it will be understood that the particular value forms another embodiment. It will be further understood that the endpoints of each of the ranges are significant both in relation to the other endpoint, and independently of the other endpoint.
[0078] Directional terms as used hereinfor example up, down, right, left, front, back, top, bottomare made only with reference to the figures as drawn and are not intended to imply absolute orientation.
[0079] Unless otherwise expressly stated, it is in no way intended that any method set forth herein be construed as requiring that its steps be performed in a specific order, nor that with any apparatus specific orientations be required. Accordingly, where a method claim does not actually recite an order to be followed by its steps, or that any apparatus claim does not actually recite an order or orientation to individual components, or it is not otherwise specifically stated in the claims or description that the steps are to be limited to a specific order, or that a specific order or orientation to components of an apparatus is not recited, it is in no way intended that an order or orientation be inferred, in any respect. This holds for any possible non-express basis for interpretation, including: matters of logic with respect to arrangement of steps, operational flow, order of components, or orientation of components; plain meaning derived from grammatical organization or punctuation, and; the number or type of embodiments described in the specification.
[0080] As used herein, the singular forms a, an and the include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to a component includes aspects having two or more such components, unless the context clearly indicates otherwise.
[0081] In the embodiments of the glass-based articles described herein, the concentrations of constituent components (e.g., SiO.sub.2, Al.sub.2O.sub.3, and the like) are specified in weight percent (wt %) on an oxide basis, unless otherwise specified.
[0082] Glass-based articles, as described herein refer to articles comprising glass, such as glass articles and/or glass ceramic articles.
[0083] As used herein, the term glass-ceramic are solids prepared by controlled crystallization of a precursor glass and have one or more crystalline phases and a residual glass phase.
[0084] The terms free and substantially free, when used to describe the concentration and/or absence of a particular constituent component in a precursor glass or glass-ceramic, means that the constituent component is not intentionally added to the precursor glass or glass-ceramic. However, the precursor glass or glass-ceramic may contain traces of the constituent component as a contaminant or tramp in amounts of less than 0.01 wt %.
[0085] As used herein, surface roughness (Sq) or Sq refers to the root mean square height of a measured profile as described herein. Unless otherwise specified, Sq is measured on a Zygo 7000 with the following settings: Scan size was 180 microns by 220 microns; Objective: 20 Mirau; Image Zoom 2; Camera resolution 0.2777 microns; Filter: low Pass; Filter Type: Average; Filter Low Wavelength 0; Filter High Wavelength: 0.83169 microns.
[0086] As used herein, surface roughness (Sa) or Sa refers to the arithmetical mean height of a measured profile as described herein. Unless otherwise specified. Sa is measured on a Zygo 7000 with the following settings: Scan size was 180 microns by 220 microns; Objective: 20 Mirau; Image Zoom 2; Camera resolution 0.2777 microns; Filter: low Pass; Filter Type: Average; Filter Low Wavelength 0; Filter High Wavelength: 0.83169 microns.
[0087] Transmittance haze of a glass-based article is measured using a haze meter, such as the BYK Gardner Haze-Gard I, such as following ASTM D1003 or ASTM D1044 on a glass-based article having a thickness of 0.55 mm unless otherwise stated.
[0088] Etchants may be used to reduce a thickness of glass-based articles. Properties of the surfaces of glass-based articles, including the structure, size, and roughness of surface features of the glass-based articles may affect the appearance (e.g. haze), mechanical performance (e.g. surface strength), and/or cleanability of the treated glass-based articles. While conventional etchants, such as those including greater amounts of sodium hydroxide, may be used to etch glass-based articles, such processes may result in differential etching of components of the glass-based articles, which may result in increased surface roughness of a surface of the glass-based articles. Such increased surface roughness may not result in the desired appearance or mechanical performance of the glass-based articles subsequent to the etching. This phenomenon is depicted in
[0089] Disclosed herein are treated glass-based articles and methods of forming treated glass-based articles which mitigate the aforementioned problems such that aluminosilicate glass-based articles may be treated to have a lower surface roughness. Specifically, to achieve a lower surface roughness (Sq) of the surface of the treated glass-based articles, the methods of forming the treated glass-based article disclosed herein comprise contacting an aluminosilicate glass-based article with an etchant, the etchant comprising greater than or equal to 30 wt % and less than or equal to 100 wt % potassium hydroxide (KOH) and less than or equal to 10 wt % sodium hydroxide, wherein a temperature of the etchant is greater than or equal to 130 C. during the contacting. To achieve a desired low surface roughness (Sq) of the surface of the treated glass-based article, the etchant in the methods described herein may more uniformly etch different phases of the aluminosilicate glass-based article, resulting in decreased haze and increased mechanical properties as compared to conventional etchants, such as those including greater than 10 wt % sodium hydroxide.
[0090] In embodiments, methods of forming a treated glass-based article may comprise contacting an aluminosilicate glass-based article with an etchant.
[0091] The aluminosilicate glass-based article and/or the treated glass-based article may be substantially optically clear, transparent and free from light scattering. In such embodiments, the substrate may exhibit an average light transmission over the optical wavelength regime of about 85% or greater, about 86% or greater, about 87% or greater, about 88% or greater, about 89% or greater, about 90% or greater, about 91% or greater or about 92% or greater. In one or more alternative embodiments, the aluminosilicate glass-based article and/or the treated glass-based article may be opaque or exhibit an average light transmission over the optical wavelength regime of less than about 10%, less than about 9%, less than about 8%, less than about 7%, less than about 6%, less than about 5%, less than about 4%, less than about 3%, less than about 2%, less than about 1%, or less than about 0.5%. Unless otherwise specified, the average reflectance or transmittance is measured at an incident illumination angle of 0 degrees (however, such measurements may be provided at incident illumination angles of 45 degrees or 60 degrees).
[0092] Additionally or alternatively, the physical thickness of the aluminosilicate glass-based article and/or the treated glass-based article may vary along one or more of its dimensions for aesthetic and/or functional reasons. For example, the edges of the substrate may be thicker as compared to more central regions of the substrate. The length, width and physical thickness dimensions of the substrate may also vary according to the application or use of the treated glass-based article.
[0093] In embodiments, the aluminosilicate glass-based article may have a thickness greater than or equal to 0.1 mm and less than or equal to 2.0 mm, greater than or equal to 0.3 mm and less than or equal to 2.0 mm, greater than or equal to 0.5 mm and less than or equal to 2.0 mm, greater than or equal to 0.8 mm and less than or equal to 2.0 mm, greater than or equal to 1.0 mm and less than or equal to 2.0 mm, greater than or equal to 1.3 mm and less than or equal to 2.0 mm, greater than or equal to 1.5 mm and less than or equal to 2.0 mm, greater than or equal to 1.8 mm and less than or equal to 2.0 mm, greater than or equal to 0.1 mm and less than or equal to 1.8 mm, greater than or equal to 0.3 mm and less than or equal to 1.8 mm, greater than or equal to 0.5 mm and less than or equal to 1.8 mm, greater than or equal to 0.8 mm and less than or equal to 1.8 mm, greater than or equal to 1.0 mm and less than or equal to 1.8 mm, greater than or equal to 1.3 mm and less than or equal to 1.8 mm, greater than or equal to 1.5 mm and less than or equal to 1.8 mm, greater than or equal to 0.1 mm and less than or equal to 1.5 mm, greater than or equal to 0.3 mm and less than or equal to 1.5 mm, greater than or equal to 0.5 mm and less than or equal to 1.5 mm, greater than or equal to 0.8 mm and less than or equal to 1.5 mm, greater than or equal to 1.0 mm and less than or equal to 1.5 mm, greater than or equal to 1.3 mm and less than or equal to 1.5 mm, greater than or equal to 0.1 mm and less than or equal to 1.3 mm, greater than or equal to 0.3 mm and less than or equal to 1.3 mm, greater than or equal to 0.5 mm and less than or equal to 1.3 mm, greater than or equal to 0.8 mm and less than or equal to 1.3 mm, greater than or equal to 1.0 mm and less than or equal to 1.3 mm, greater than or equal to 0.1 mm and less than or equal to 1.0 mm, greater than or equal to 0.3 mm and less than or equal to 1.0 mm, greater than or equal to 0.5 mm and less than or equal to 1.0 mm, greater than or equal to 0.8 mm and less than or equal to 1.0 mm, greater than or equal to 0.1 mm and less than or equal to 0.8 mm, greater than or equal to 0.3 mm and less than or equal to 0.8 mm, greater than or equal to 0.5 mm and less than or equal to 0.8 mm, greater than or equal to 0.1 mm and less than or equal to 0.5 mm, greater than or equal to 0.3 mm and less than or equal to 0.5 mm, or greater than or equal to 0.1 mm and less than or equal to 0.3 mm. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0094] In embodiments, the aluminosilicate glass-based article may be substantially planar and flat. In other embodiments, the glass-based article may be shaped, for example it may have a 2.5D or 3D shape. In embodiments, the glass-based article may have a uniform thickness and in other embodiments, the glass-based article may not have a uniform thickness.
[0095] In embodiments, the aluminosilicate glass-based article may comprise glass-ceramic, which may be strengthened or non-strengthened. Examples of suitable glass ceramics may include Li.sub.2OAl.sub.2O.sub.3SiO.sub.2 system (i.e. LAS-System) glass ceramics, MgOAl.sub.2O.sub.3SiO.sub.2 system (i.e. MAS-System) glass ceramics, and/or glass ceramics that include a predominant crystal phase including -quartz solid solution, -spodumene ss, cordierite, and lithium disilicate. The glass ceramic substrates may be strengthened using chemical strengthening processes known in the art. Glass-ceramic articles have attributes that can be tailored for use as cover substrates and/or housings for mobile electronic devices. When such glass-ceramic articles are chemically strengthened, for example through ion exchange, the resistance to crack penetration and drop performance can be further enhanced. As another example, the optical characteristics of the glass-ceramic articles, such as transparency and haze, can be tailored through adjusting the heating/ceramming schedule used to turn a glass article into a glass-ceramic article as well as through chemical strengthening, such as through ion exchange, to design or control the properties of the glass-ceramic article.
[0096] The aluminosilicate glass-based article comprises SiO.sub.2. In embodiments, the aluminosilicate glass-based article may comprise SiO.sub.2 in an amount greater than or equal to 55 wt % and less than or equal to 80 wt %, greater than or equal to 65 wt % and less than or equal to 80 wt %, greater than or equal to 70 wt % and less than or equal to 80 wt %, greater than or equal to 75 wt % and less than or equal to 80 wt %, greater than or equal to 65 wt % and less than or equal to 75 wt %, greater than or equal to 70 wt % and less than or equal to 75 wt %, or greater than or equal to 65 wt % and less than or equal to 70 wt %. It should be understood that the above ranges include all subranges within the explicitly disclosed range.
[0097] The aluminosilicate glass-based article comprises Al.sub.2O.sub.3. Al.sub.2O.sub.3 may also provide stabilization to the network and also provides improved mechanical properties and chemical durability. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 2 wt % and less than or equal to 12 wt % Al.sub.2O.sub.3, greater than or equal to 4 wt % and less than or equal to 12 wt % Al.sub.2O.sub.3, greater than or equal to 6 wt % and less than or equal to 12 wt % Al.sub.2O.sub.3, greater than or equal to 8 wt % and less than or equal to 12 wt % Al.sub.2O.sub.3, greater than or equal to 10 wt % and less than or equal to 12 wt % Al.sub.2O.sub.3, greater than or equal to 2 wt % and less than or equal to 10 wt % Al.sub.2O.sub.3, greater than or equal to 4 wt % and less than or equal to 10 wt % Al.sub.2O.sub.3, greater than or equal to 6 wt % and less than or equal to 10 wt % Al.sub.2O.sub.3, greater than or equal to 8 wt % and less than or equal to 10 wt % Al.sub.2O.sub.3, greater than or equal to 2 wt % and less than or equal to 8 wt % Al.sub.2O.sub.3, greater than or equal to 4 wt % and less than or equal to 8 wt % Al.sub.2O.sub.3, greater than or equal to 6 wt % and less than or equal to 8 wt % Al.sub.2O.sub.3, or greater than or equal to 4 wt % and less than or equal to 6 wt % Al.sub.2O.sub.3. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0098] In embodiments, the aluminosilicate glass-based article may comprise Li.sub.2O. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 8 wt % and less than or equal to 17 wt % Li.sub.2O, greater than or equal to 10 wt % and less than or equal to 17 wt % Li.sub.2O, greater than or equal to 12 wt % and less than or equal to 17 wt % Li.sub.2O, greater than or equal to 14 wt % and less than or equal to 17 wt % Li.sub.2O, greater than or equal to 16 wt % and less than or equal to 17 wt % Li.sub.2O, greater than or equal to 8 wt % and less than or equal to 16 wt % Li.sub.2O, greater than or equal to 10 wt % and less than or equal to 16 wt % Li.sub.2O, greater than or equal to 12 wt % and less than or equal to 16 wt % Li.sub.2O, greater than or equal to 14 wt % and less than or equal to 16 wt % Li.sub.2O, greater than or equal to 8 wt % and less than or equal to 14 wt % Li.sub.2O, greater than or equal to 10 wt % and less than or equal to 14 wt % Li.sub.2O, greater than or equal to 12 wt % and less than or equal to 14 wt % Li.sub.2O, greater than or equal to 8 wt % and less than or equal to 12 wt % Li.sub.2O, greater than or equal to 10 wt % and less than or equal to 12 wt % Li.sub.2O, or greater than or equal to 8 wt % and less than or equal to 10 wt % Li.sub.2O. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0099] In embodiments, the aluminosilicate glass-based article may comprise P.sub.2O.sub.5. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 0.1 wt % and less than or equal to 5.0 wt % P.sub.2O.sub.5, greater than or equal to 0.5 wt % and less than or equal to 5.0 wt % P.sub.2O.sub.5, greater than or equal to 1.0 wt % and less than or equal to 5.0 wt % P.sub.2O.sub.5, greater than or equal to 1.5 wt % and less than or equal to 5.0 wt % P.sub.2O.sub.5, greater than or equal to 2.0 wt % and less than or equal to 5.0 wt % P.sub.2O.sub.5, greater than or equal to 2.5 wt % and less than or equal to 5.0 wt % P.sub.2O.sub.5, greater than or equal to 3.0 wt % and less than or equal to 5.0 wt % P.sub.2O.sub.5, greater than or equal to 0.1 wt % and less than or equal to 3.5 wt % P.sub.2O.sub.5, greater than or equal to 0.5 wt % and less than or equal to 3.5 wt % P.sub.2O.sub.5, greater than or equal to 1.0 wt % and less than or equal to 3.5 wt % P.sub.2O.sub.5, greater than or equal to 1.5 wt % and less than or equal to 3.5 wt % P.sub.2O.sub.5, greater than or equal to 2.0 wt % and less than or equal to 3.5 wt % P.sub.2O.sub.5, greater than or equal to 2.5 wt % and less than or equal to 3.5 wt % P.sub.2O.sub.5, greater than or equal to 3.0 wt % and less than or equal to 3.5 wt % P.sub.2O.sub.5, greater than or equal to 0.1 wt % and less than or equal to 3.0 wt % P.sub.2O.sub.5, greater than or equal to 0.5 wt % and less than or equal to 3.0 wt % P.sub.2O.sub.5, greater than or equal to 1.0 wt % and less than or equal to 3.0 wt % P.sub.2O.sub.5, greater than or equal to 1.5 wt % and less than or equal to 3.0 wt % P.sub.2O.sub.5, greater than or equal to 2.0 wt % and less than or equal to 3.0 wt % P.sub.2O.sub.5, greater than or equal to 2.5 wt % and less than or equal to 3.0 wt % P.sub.2O.sub.5, greater than or equal to 0.1 wt % and less than or equal to 2.5 wt % P.sub.2O.sub.5, greater than or equal to 0.5 wt % and less than or equal to 2.5 wt % P.sub.2O.sub.5, greater than or equal to 1.0 wt % and less than or equal to 2.5 wt % P.sub.2O.sub.5, greater than or equal to 1.5 wt % and less than or equal to 2.5 wt % P.sub.2O.sub.5, greater than or equal to 2.0 wt % and less than or equal to 2.5 wt % P.sub.2O.sub.5, greater than or equal to 0.1 wt % and less than or equal to 2.0 wt % P.sub.2O.sub.5, greater than or equal to 0.5 wt % and less than or equal to 2.0 wt % P.sub.2O.sub.5, greater than or equal to 1.0 wt % and less than or equal to 2.0 wt % P.sub.2O.sub.5, greater than or equal to 1.5 wt % and less than or equal to 2.0 wt % P.sub.2O.sub.5, greater than or equal to 0.1 wt % and less than or equal to 1.5 wt % P.sub.2O.sub.5, greater than or equal to 0.5 wt % and less than or equal to 1.5 wt % P.sub.2O.sub.5, greater than or equal to 1.0 wt % and less than or equal to 1.5 wt % P.sub.2O.sub.5, greater than or equal to 0.1 wt % and less than or equal to 1.0 wt % P.sub.2O.sub.5, greater than or equal to 0.5 wt % and less than or equal to 1.0 wt % P.sub.2O.sub.5, or greater than or equal to 0.1 wt % and less than or equal to 0.5 wt % P.sub.2O.sub.5. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0100] In embodiments, the aluminosilicate glass-based article may comprise ZrO.sub.2. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 2 wt % and less than or equal to 15 wt % ZrO.sub.2, greater than or equal to 4 wt % and less than or equal to 15 wt % ZrO.sub.2, greater than or equal to 6 wt % and less than or equal to 15 wt % ZrO.sub.2, greater than or equal to 8 wt % and less than or equal to 15 wt % ZrO.sub.2, greater than or equal to 10 wt % and less than or equal to 15 wt % ZrO.sub.2, greater than or equal to 12 wt % and less than or equal to 15 wt % ZrO.sub.2, greater than or equal to 14 wt % and less than or equal to 15 wt % ZrO.sub.2, greater than or equal to 2 wt % and less than or equal to 14 wt % ZrO.sub.2, greater than or equal to 4 wt % and less than or equal to 14 wt % ZrO.sub.2, greater than or equal to 6 wt % and less than or equal to 14 wt % ZrO.sub.2, greater than or equal to 8 wt % and less than or equal to 14 wt % ZrO.sub.2, greater than or equal to 10 wt % and less than or equal to 14 wt % ZrO.sub.2, greater than or equal to 12 wt % and less than or equal to 14 wt % ZrO.sub.2, greater than or equal to 2 wt % and less than or equal to 12 wt % ZrO.sub.2, greater than or equal to 4 wt % and less than or equal to 12 wt % ZrO.sub.2, greater than or equal to 6 wt % and less than or equal to 12 wt % ZrO.sub.2, greater than or equal to 8 wt % and less than or equal to 12 wt % ZrO.sub.2, greater than or equal to 10 wt % and less than or equal to 12 wt % ZrO.sub.2, greater than or equal to 2 wt % and less than or equal to 10 wt % ZrO.sub.2, greater than or equal to 4 wt % and less than or equal to 10 wt % ZrO.sub.2, greater than or equal to 6 wt % and less than or equal to 10 wt % ZrO.sub.2, greater than or equal to 8 wt % and less than or equal to 10 wt % ZrO.sub.2, greater than or equal to 4 wt % and less than or equal to 8 wt % ZrO.sub.2, greater than or equal to 6 wt % and less than or equal to 8 wt % ZrO.sub.2, or greater than or equal to 4 wt % and less than or equal to 6 wt % ZrO.sub.2. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0101] In embodiments, the aluminosilicate glass-based article may comprise CaO in an amount greater than or equal to 0.05 wt % and less than or equal to 4.0 wt %, greater than or equal to 0.1 wt % and less than or equal to 4.0 wt %, greater than or equal to 0.5 wt % and less than or equal to 4.0 wt %, greater than or equal to 1.0 wt % and less than or equal to 4.0 wt %, greater than or equal to 1.5 wt % and less than or equal to 4.0 wt %, greater than or equal to 2.0 wt % and less than or equal to 4.0 wt %, greater than or equal to 2.5 wt % and less than or equal to 4.0 wt %, greater than or equal to 3.0 wt % and less than or equal to 4.0 wt %, greater than or equal to 3.5 wt % and less than or equal to 4.0 wt %, greater than or equal to 0.05 wt % and less than or equal to 3.5 wt %, greater than or equal to 0.1 wt % and less than or equal to 3.5 wt %, greater than or equal to 0.5 wt % and less than or equal to 3.5 wt %, greater than or equal to 1.0 wt % and less than or equal to 3.5 wt %, greater than or equal to 1.5 wt % and less than or equal to 3.5 wt %, greater than or equal to 2.0 wt % and less than or equal to 3.5 wt %, greater than or equal to 2.5 wt % and less than or equal to 3.5 wt %, greater than or equal to 3.0 wt % and less than or equal to 3.5 wt %, greater than or equal to 0.05 wt % and less than or equal to 3.0 wt %, greater than or equal to 0.1 wt % and less than or equal to 3.0 wt %, greater than or equal to 0.5 wt % and less than or equal to 3.0 wt %, greater than or equal to 1.0 wt % and less than or equal to 3.0 wt %, greater than or equal to 1.5 wt % and less than or equal to 3.0 wt %, greater than or equal to 2.0 wt % and less than or equal to 3.0 wt %, greater than or equal to 2.5 wt % and less than or equal to 3.0 wt %, greater than or equal to 0.05 wt % and less than or equal to 2.5 wt %, greater than or equal to 0.1 wt % and less than or equal to 2.5 wt %, greater than or equal to 0.5 wt % and less than or equal to 2.5 wt %, greater than or equal to 1.0 wt % and less than or equal to 2.5 wt %, greater than or equal to 1.5 wt % and less than or equal to 2.5 wt %, greater than or equal to 2.0 wt % and less than or equal to 2.5 wt %, greater than or equal to 0.05 wt % and less than or equal to 2.0 wt %, greater than or equal to 0.1 wt % and less than or equal to 2.0 wt %, greater than or equal to 0.5 wt % and less than or equal to 2.0 wt %, greater than or equal to 1.0 wt % and less than or equal to 2.0 wt %, greater than or equal to 1.5 wt % and less than or equal to 2.0 wt %, greater than or equal to 0.05 wt % and less than or equal to 1.5 wt %, greater than or equal to 0.1 wt % and less than or equal to 1.5 wt %, greater than or equal to 0.5 wt % and less than or equal to 1.5 wt %, greater than or equal to 1.0 wt % and less than or equal to 1.5 wt %, greater than or equal to 0.05 wt % and less than or equal to 1.0 wt %, greater than or equal to 0.1 wt % and less than or equal to 1.0 wt %, greater than or equal to 0.5 wt % and less than or equal to 1.0 wt %, greater than or equal to 0.05 wt % and less than or equal to 0.5 wt %, greater than or equal to 0.1 wt % and less than or equal to 0.5 wt %, or greater than or equal to 0.05 wt % and less and less than or equal to 0.1 wt %. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0102] In embodiments, the aluminosilicate glass-based article may further include MgO. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 0 wt % and less than or equal to 2.0 wt % MgO, greater than or equal to 0 wt % and less than or equal to 1.5 wt % MgO, greater than or equal to 0 wt % and less than or equal to 1.0 wt % MgO, greater than or equal to 0 wt % and less than or equal to 0.5 wt % MgO, greater than or equal to 0.1 wt % and less than or equal to 2.0 wt % MgO, greater than or equal to 0.1 wt % and less than or equal to 1.5 wt % MgO, greater than or equal to 0.1 wt % and less than or equal to 1.0 wt % MgO, or even greater than or equal to 0.1 wt % and less than or equal to 0.5 wt % MgO. In embodiments, the aluminosilicate glass-based article may not include MgO. In embodiments, the aluminosilicate glass-based article may be substantially free of MgO. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0103] In embodiments, the aluminosilicate glass-based article may further include ZnO. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 0 wt % and less than or equal to 4.0 wt % ZnO, greater than or equal to 0 wt % and less than or equal to 3.0 wt % ZnO, greater than or equal to 0 wt % and less than or equal to 2.5 wt % ZnO, greater than or equal to 0 wt % and less than or equal to 2.0 wt % ZnO, greater than or equal to 0 wt % and less than or equal to 1.5 wt % ZnO, greater than or equal to 0 wt % and less than or equal to 1.0 wt % ZnO, greater than or equal to 0 wt % and less than or equal to 0.5 wt % ZnO, greater than or equal to 0.1 wt % and less than or equal to 4.0 wt % ZnO, greater than or equal to 0.1 to less than or equal to 3 wt % ZnO, greater than or equal to 0.1 wt % and less than or equal to 2.5 wt % ZnO, greater than or equal to 0.1 wt % and less than or equal to 2.0 wt % ZnO, greater than or equal to 0.1 wt % and less than or equal to 1.5 wt % ZnO, greater than or equal to 0.1 wt % and less than or equal to 1.0 wt % ZnO, or even greater than or equal to 0.1 wt % and less than or equal to 0.5 wt % ZnO. In embodiments, the aluminosilicate glass-based article may not include ZnO. In embodiments, the aluminosilicate glass-based article may be substantially free of ZnO. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0104] In embodiments, the aluminosilicate glass-based article may further include Na.sub.2O. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 0 wt % and less than or equal to 5 wt % Na.sub.2O, greater than or equal to 0 wt % and less than or equal to 2 wt % Na.sub.2O, greater than or equal to 1 wt % and less than or equal to 2 wt % Na.sub.2O, greater than or equal to 0 wt % and less than or equal to 1 wt % Na.sub.2O. In embodiments, the aluminosilicate glass-based article may not include Na.sub.2O. In embodiments, the aluminosilicate glass-based article may be substantially free of Na.sub.2O. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0105] In embodiments, the aluminosilicate glass-based article may further include K.sub.2O. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 0 wt % and less than or equal to 3 wt % K.sub.2O, greater than or equal to 0 wt % and less than or equal to 2 wt % K.sub.2O, greater than or equal to 0 wt % and less than or equal to 1 wt % K.sub.2O, greater than or equal to 0.05 wt % and less than or equal to 1 wt % K.sub.2O or even greater than or equal to 0.1 wt % and less than or equal to 1 wt % K.sub.2O. In embodiments, the aluminosilicate glass-based article may not include K.sub.2O. In embodiments, the aluminosilicate glass-based article may be substantially free of K.sub.2O. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0106] In embodiments, the aluminosilicate glass-based article may comprise Fe.sub.2O.sub.3. In embodiments, the glass and glass-ceramic comprises greater than 0.0 wt % and less than or equal to 1.5 wt % Fe.sub.2O.sub.3, greater than or equal to 0.5 wt % and less than or equal to 1.5 wt % Fe.sub.2O.sub.3, greater than or equal to 1.0 wt % and less than or equal to 1.5 wt % Fe.sub.2O.sub.3, greater than 0.0 wt % and less than or equal to 1.0 wt % Fe.sub.2O.sub.3, greater than or equal to 0.5 wt % and less than or equal to 1.0 wt % Fe.sub.2O.sub.3, or greater than 0.0 wt % and less than or equal to 0.5 wt % Fe.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article may not include Fe.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article may be substantially free of Fe.sub.2O.sub.3. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0107] In embodiments, the aluminosilicate glass-based article may further include SrO. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 0 wt % and less than or equal to 2.0 wt % SrO, greater than or equal to 0 wt % and less than or equal to 1.5 wt % SrO, greater than or equal to 0 wt % and less than or equal to 1.0 wt % SrO, greater than or equal to 0 wt % and less than or equal to 0.5 wt % SrO, greater than or equal to 0.1 wt % and less than or equal to 2.0 wt % SrO, greater than or equal to 0.1 wt % and less than or equal to 1.5 wt % SrO, greater than or equal to 0.1 wt % and less than or equal to 1.0 wt % SrO, or even greater than or equal to 0.1 wt % and less than or equal to 0.5 wt % SrO. In embodiments, the aluminosilicate glass-based article does not include SrO. In embodiments, the aluminosilicate glass-based article is substantially free of SrO. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0108] In embodiments, the aluminosilicate glass-based article may further include BaO. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 0 wt % and less than or equal to 2.0 wt % BaO, greater than or equal to 0 wt % and less than or equal to 1.5 wt % BaO, greater than or equal to 0 wt % and less than or equal to 1.0 wt % BaO, greater than or equal to 0 wt % and less than or equal to 0.5 wt % BaO, greater than or equal to 0.1 wt % and less than or equal to 2.0 wt % BaO, greater than or equal to 0.1 wt % and less than or equal to 1.5 wt % BaO, greater than or equal to 0.1 wt % and less than or equal to 1.0 wt % BaO, or even greater than or equal to 0.1 wt % and less than or equal to 0.5 wt % BaO. In embodiments, the aluminosilicate glass-based article does not include BaO. In embodiments, the aluminosilicate glass-based article is substantially free of BaO. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0109] In embodiments, the aluminosilicate glass-based article may further include B.sub.2O.sub.3. Without wishing to be bound by theory, it is believed that additions of B.sub.2O.sub.3 may partition into the amorphous residual glass. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 0 wt % and less than or equal to 2.0 wt % B.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 1.5 wt % B.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 1.0 wt % B.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.5 wt % B.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 2.0 wt % B.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 1.5 wt % B.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 1.0 wt % B.sub.2O.sub.3, or even greater than or equal to 0.1 wt % and less than or equal to 0.5 wt % B.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article does not include B.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article is substantially free of B.sub.2O.sub.3. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0110] In embodiments, the aluminosilicate glass-based article may further include HfO.sub.2. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 0 wt % and less than or equal to 3.0 wt % HfO.sub.2, greater than or equal to 0 wt % and less than or equal to 2.5 wt % HfO.sub.2, greater than or equal to 0 wt % and less than or equal to 2.0 wt % HfO.sub.2, greater than or equal to 0 wt % and less than or equal to 1.5 wt % HfO.sub.2, greater than or equal to 0 wt % and less than or equal to 1.0 wt % HfO.sub.2, greater than or equal to 0 wt % and less than or equal to 0.5 wt % HfO.sub.2, greater than or equal to 0.1 to less than or equal to 3 wt % HfO.sub.2, greater than or equal to 0.1 wt % and less than or equal to 2.5 wt % HfO.sub.2, greater than or equal to 0.1 wt % and less than or equal to 2.0 wt % HfO.sub.2, greater than or equal to 0.1 wt % and less than or equal to 1.5 wt % HfO.sub.2, greater than or equal to 0.1 wt % and less than or equal to 1.0 wt % HfO.sub.2, or even greater than or equal to 0.1 wt % and less than or equal to 0.5 wt % HfO.sub.2. In embodiments, the aluminosilicate glass-based article does not include HfO.sub.2. In embodiments, the aluminosilicate glass-based article is substantially free of HfO.sub.2. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0111] In embodiments, the aluminosilicate glass-based article may further include Y.sub.2O.sub.3. Without wishing to be bound by theory, it is believed that additions of Y.sub.2O.sub.3 may increase the refractive index of the aluminosilicate glass-based article. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 0 wt % and less than or equal to 2.0 wt % Y.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 1.5 wt % Y.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 1.0 wt % Y.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.5 wt % Y.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 2.0 wt % Y.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 1.5 wt % Y.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 1.0 wt % Y.sub.2O.sub.3, or even greater than or equal to 0.1 wt % and less than or equal to 0.5 wt % Y.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article does not include Y.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article is substantially free of Y.sub.2O.sub.3. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0112] In embodiments, the aluminosilicate glass-based article may further include La.sub.2O.sub.3. Without wishing to be bound by theory, it is believed that additions of La.sub.2O.sub.3 may increase the refractive index of the aluminosilicate glass-based article. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 0 wt % and less than or equal to 2.0 wt % La.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 1.5 wt % La.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 1.0 wt % La.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.5 wt % La.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 2.0 wt % La.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 1.5 wt % La.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 1.0 wt % La.sub.2O.sub.3, or even greater than or equal to 0.1 wt % and less than or equal to 0.5 wt % La.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article does not include La.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article is substantially free of La.sub.2O.sub.3. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0113] In embodiments, the aluminosilicate glass-based article may further include CeO.sub.2. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 0 wt % and less than or equal to 2.0 wt % CeO.sub.2, greater than or equal to 0 wt % and less than or equal to 1.5 wt % CeO.sub.2, greater than or equal to 0 wt % and less than or equal to 1.0 wt % CeO.sub.2, greater than or equal to 0 wt % and less than or equal to 0.5 wt % CeO.sub.2, greater than or equal to 0.1 wt % and less than or equal to 2.0 wt % CeO.sub.2, greater than or equal to 0.1 wt % and less than or equal to 1.5 wt % CeO.sub.2, greater than or equal to 0.1 wt % and less than or equal to 1.0 wt % CeO.sub.2, or even greater than or equal to 0.1 wt % and less than or equal to 0.5 wt % CeO.sub.2. In embodiments, the aluminosilicate glass-based article does not include CeO.sub.2. In embodiments, the aluminosilicate glass-based article is substantially free of CeO.sub.2. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0114] In embodiments, the aluminosilicate glass-based article may further include Eu.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 0 wt % and less than or equal to 2.0 wt % Eu.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 1.5 wt % Eu.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 1.0 wt % Eu.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.5 wt % Eu.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 2.0 wt % Eu.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 1.5 wt % Eu.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 1.0 wt % Eu.sub.2O.sub.3, or even greater than or equal to 0.1 wt % and less than or equal to 0.5 wt % Eu.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article does not include Eu.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article is substantially free of Eu.sub.2O.sub.3. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0115] In embodiments, the aluminosilicate glass-based article may further include Dy.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 0 wt % and less than or equal to 2.0 wt % Dy.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 1.5 wt % Dy.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 1.0 wt % Dy.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.5 wt % Dy.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 2.0 wt % Dy.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 1.5 wt % Dy.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 1.0 wt % Dy.sub.2O.sub.3, or even greater than or equal to 0.1 wt % and less than or equal to 0.5 wt % Dy.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article does not include Dy.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article is substantially free of Dy.sub.2O.sub.3. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0116] In embodiments, the aluminosilicate glass-based article may further include Tb.sub.4O.sub.7. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 0 wt % and less than or equal to 2.0 wt % Tb.sub.4O.sub.7, greater than or equal to 0 wt % and less than or equal to 1.5 wt % Tb.sub.4O.sub.7, greater than or equal to 0 wt % and less than or equal to 1.0 wt % Tb.sub.4O.sub.7, greater than or equal to 0 wt % and less than or equal to 0.5 wt % Tb.sub.4O.sub.7, greater than or equal to 0.1 wt % and less than or equal to 2.0 wt % Tb.sub.4O.sub.7, greater than or equal to 0.1 wt % and less than or equal to 1.5 wt % Tb.sub.4O.sub.7, greater than or equal to 0.1 wt % and less than or equal to 1.0 wt % Tb.sub.4O.sub.7, or even greater than or equal to 0.1 wt % and less than or equal to 0.5 wt % Tb.sub.4O.sub.7. In embodiments, the aluminosilicate glass-based article does not include Tb.sub.4O.sub.7. In embodiments, the aluminosilicate glass-based article is substantially free of Tb.sub.4O.sub.7. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0117] In embodiments, the aluminosilicate glass-based article may further include Yb.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 0 wt % and less than or equal to 2.0 wt % Yb.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 1.5 wt % Yb.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 1.0 wt % Yb.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.5 wt % Yb.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 2.0 wt % Yb.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 1.5 wt % Yb.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 1.0 wt % Yb.sub.2O.sub.3, or even greater than or equal to 0.1 wt % and less than or equal to 0.5 wt % Yb.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article does not include Yb.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article is substantially free of Yb.sub.2O.sub.3. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0118] In embodiments, the aluminosilicate glass-based article may further include Gd.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 0 wt % and less than or equal to 2.0 wt % Gd.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 1.5 wt % Gd.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 1.0 wt % Gd.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.5 wt % Gd.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 2.0 wt % Gd.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 1.5 wt % Gd.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 1.0 wt % Gd.sub.2O.sub.3, or even greater than or equal to 0.1 wt % and less than or equal to 0.5 wt % Gd.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article does not include Gd.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article is substantially free of Gd.sub.2O.sub.3. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0119] In embodiments, the aluminosilicate glass-based article may further include Tm.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 0 wt % and less than or equal to 2.0 wt % Tm.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 1.5 wt % Tm.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 1.0 wt % Tm.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.5 wt % Tm.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 2.0 wt % Tm.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 1.5 wt % Tm.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 1.0 wt % Tm.sub.2O.sub.3, or even greater than or equal to 0.1 wt % and less than or equal to 0.5 wt % Tm.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article does not include Tm.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article is substantially free of Tm.sub.2O.sub.3. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0120] In embodiments, the aluminosilicate glass-based article may further include Lu.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 0 wt % and less than or equal to 2.0 wt % Lu.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 1.5 wt % Lu.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 1.0 wt % Lu.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.5 wt % Lu.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 2.0 wt % Lu.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 1.5 wt % Lu.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 1.0 wt % Lu.sub.2O.sub.3, or even greater than or equal to 0.1 wt % and less than or equal to 0.5 wt % Lu.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article does not include Lu.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article is substantially free of Lu.sub.2O.sub.3. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0121] In embodiments, the aluminosilicate glass-based article may further include Nd.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 0 wt % and less than or equal to 0.5 wt % Nd.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.4 wt % Nd.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.3 wt % Nd.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.2 wt % Nd.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.1 wt % Nd.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 0.5 wt % Nd.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 0.4 wt % Nd.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 0.3 wt % Nd.sub.2O.sub.3, or even greater than or equal to 0.1 wt % and less than or equal to 0.2 wt % Nd.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article does not include Nd.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article is substantially free of Nd.sub.2O.sub.3. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0122] In embodiments, the aluminosilicate glass-based article may further include Pr.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 0 wt % and less than or equal to 0.5 wt % Pr.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.4 wt % Pr.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.3 wt % Pr.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.2 wt % Pr.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.1 wt % Pr.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 0.5 wt % Pr.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 0.4 wt % Pr.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 0.3 wt % Pr.sub.2O.sub.3, or even greater than or equal to 0.1 wt % and less than or equal to 0.2 wt % Pr.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article does not include Pr.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article is substantially free of Pr.sub.2O.sub.3. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0123] In embodiments, the aluminosilicate glass-based article may further include Er.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 0 wt % and less than or equal to 0.5 wt % Er.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.4 wt % Er.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.3 wt % Er.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.2 wt % Er.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.1 wt % Er.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 0.5 wt % Er.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 0.4 wt % Er.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 0.3 wt % Er.sub.2O.sub.3, or even greater than or equal to 0.1 wt % and less than or equal to 0.2 wt % Er.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article does not include Er.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article is substantially free of Er.sub.2O.sub.3. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0124] In embodiments, the aluminosilicate glass-based article may further include Sm.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 0 wt % and less than or equal to 0.5 wt % Sm.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.4 wt % Sm.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.3 wt % Sm.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.2 wt % Sm.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.1 wt % Sm.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 0.5 wt % Sm.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 0.4 wt % Sm.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 0.3 wt % Sm.sub.2O.sub.3, or even greater than or equal to 0.1 wt % and less than or equal to 0.2 wt % Sm.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article does not include Sm.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article is substantially free of Sm.sub.2O.sub.3. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0125] In embodiments, the aluminosilicate glass-based article may further include Ho.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 0 wt % and less than or equal to 0.5 wt % Ho.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.4 wt % Ho.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.3 wt % Ho.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.2 wt % Ho.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.1 wt % Ho.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 0.5 wt % Ho.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 0.4 wt % Ho.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 0.3 wt % Ho.sub.2O.sub.3, or even greater than or equal to 0.1 wt % and less than or equal to 0.2 wt % Ho.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article does not include Ho.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article is substantially free of Ho.sub.2O.sub.3. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0126] In embodiments, the aluminosilicate glass-based article may further include Pm.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 0 wt % and less than or equal to 0.5 wt % Pm.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.4 wt % Pm.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.3 wt % Pm.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.2 wt % Pm.sub.2O.sub.3, greater than or equal to 0 wt % and less than or equal to 0.1 wt % Pm.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 0.5 wt % Pm.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 0.4 wt % Pm.sub.2O.sub.3, greater than or equal to 0.1 wt % and less than or equal to 0.3 wt % Pm.sub.2O.sub.3, or even greater than or equal to 0.1 wt % and less than or equal to 0.2 wt % Pm.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article does not include Pm.sub.2O.sub.3. In embodiments, the aluminosilicate glass-based article is substantially free of Pm.sub.2O.sub.3. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0127] In embodiments, the aluminosilicate glass-based article may further include Ta.sub.2O.sub.5. Without wishing to be bound by theory, it is believed that additions of Ta.sub.2O.sub.5 may increase the refractive index of the aluminosilicate glass-based article. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 0 wt % and less than or equal to 2.0 wt % Ta.sub.2O.sub.5, greater than or equal to 0 wt % and less than or equal to 1.5 wt % Ta.sub.2O.sub.5, greater than or equal to 0 wt % and less than or equal to 1.0 wt % Ta.sub.2O.sub.5, greater than or equal to 0 wt % and less than or equal to 0.5 wt % Ta.sub.2O.sub.5, greater than or equal to 0.1 wt % and less than or equal to 2.0 wt % Ta.sub.2O.sub.5, greater than or equal to 0.1 wt % and less than or equal to 1.5 wt % Ta.sub.2O.sub.5, greater than or equal to 0.1 wt % and less than or equal to 1.0 wt % Ta.sub.2O.sub.5, or even greater than or equal to 0.1 wt % and less than or equal to 0.5 wt % Ta.sub.2O.sub.5. In embodiments, the aluminosilicate glass-based article does not include Ta.sub.2O.sub.5. In embodiments, the aluminosilicate glass-based article is substantially free of Ta.sub.2O.sub.5. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0128] In embodiments, the aluminosilicate glass-based article may further include GeO.sub.2. Without wishing to be bound by theory, it is believed that additions of GeO.sub.2 may increase the refractive index of the aluminosilicate glass-based article. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 0 wt % and less than or equal to 5.0 wt % GeO.sub.2, greater than or equal to 0 wt % and less than or equal to 4.5 wt % GeO.sub.2, greater than or equal to 0 wt % and less than or equal to 4.0 wt % GeO.sub.2, greater than or equal to 0 wt % and less than or equal to 3.5 wt % GeO.sub.2, greater than or equal to 0 wt % and less than or equal to 3.0 wt % GeO.sub.2, greater than or equal to 0 wt % and less than or equal to 2.5 wt % GeO.sub.2, greater than or equal to 0 wt % and less than or equal to 2.0 wt % GeO.sub.2, greater than or equal to 0 wt % and less than or equal to 1.5 wt % GeO.sub.2, greater than or equal to 0 wt % and less than or equal to 1.0 wt % GeO.sub.2, greater than or equal to 0 wt % and less than or equal to 0.5 wt % GeO.sub.2, greater than or equal to 0.1 wt % and less than or equal to 5.0 wt % GeO.sub.2, greater than or equal to 0.1 wt % and less than or equal to 4.5 wt % GeO.sub.2, greater than or equal to 0.1 wt % and less than or equal to 4.0 wt % GeO.sub.2, greater than or equal to 0.1 wt % and less than or equal to 3.5 wt % GeO.sub.2, greater than or equal to 0.1 wt % and less than or equal to 3.0 wt % GeO.sub.2, greater than or equal to 0.1 wt % and less than or equal to 2.5 wt % GeO.sub.2, greater than or equal to 0.1 wt % and less than or equal to 2.0 wt % GeO.sub.2, greater than or equal to 0.1 wt % and less than or equal to 1.5 wt % GeO.sub.2, greater than or equal to 0.1 wt % and less than or equal to 1.0 wt % GeO.sub.2, or even greater than or equal to 0.1 wt % and less than or equal to 0.5 wt % GeO.sub.2. In embodiments, the aluminosilicate glass-based article does not include GeO.sub.2. In embodiments, the aluminosilicate glass-based article is substantially free of GeO.sub.2. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0129] In embodiments, the aluminosilicate glass-based article may further include TiO.sub.2. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 0 wt % and less than or equal to 2.0 wt % TiO.sub.2, greater than or equal to 0 wt % and less than or equal to 1.5 wt % TiO.sub.2, greater than or equal to 0 wt % and less than or equal to 1.0 wt % TiO.sub.2, greater than or equal to 0 wt % and less than or equal to 0.5 wt % TiO.sub.2, greater than or equal to 0.1 wt % and less than or equal to 2.0 wt % TiO.sub.2, greater than or equal to 0.1 wt % and less than or equal to 1.5 wt % TiO.sub.2, greater than or equal to 0.1 wt % and less than or equal to 1.0 wt % TiO.sub.2, or even greater than or equal to 0.1 wt % and less than or equal to 0.5 wt % TiO.sub.2. In embodiments, the aluminosilicate glass-based article does not include TiO.sub.2. In embodiments, the aluminosilicate glass-based article is substantially free of TiO.sub.2. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0130] In embodiments, the aluminosilicate glass-based article may further include a chemical fining agent. Such fining agents include, but are not limited to, SnO.sub.2, As.sub.2O.sub.3, Sb.sub.2O.sub.3, SO.sub.3 F, CI and Br. In some embodiments, the concentrations of the chemical fining agents are kept at a level of 3, 2, 1, or 0.5, >0 wt %. In embodiments, the chemical fining agent is SnO.sub.2 and the aluminosilicate glass-based article may comprise greater than or equal to 0 to less than or equal to 3 wt % SnO.sub.2. In embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 0 wt % and less than or equal to 2.5 wt % SnO.sub.2, greater than or equal to 0 wt % and less than or equal to 2.0 wt % SnO.sub.2, greater than or equal to 0 wt % and less than or equal to 1.5 wt % SnO.sub.2, greater than or equal to 0 wt % and less than or equal to 1.0 wt % SnO.sub.2, greater than or equal to 0 wt % and less than or equal to 0.5 wt % SnO.sub.2, greater than 0.01 wt % to less than or equal to 3 wt % SnO.sub.2, greater than 0.01 wt % and less than or equal to 2.5 wt % SnO.sub.2, greater than 0.01 wt % and less than or equal to 2.0 wt % SnO.sub.2, greater than 0.01 wt % and less than or equal to 1.5 wt % SnO.sub.2, greater than 0.01 wt % and less than or equal to 1.0 wt % SnO.sub.2, or even greater than 0.01 wt % and less than or equal to 0.5 wt % SnO.sub.2. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges. In embodiments, the chemical fining agent may also include CeO.sub.2, Fe.sub.2O.sub.3, and other oxides of transition metals, such as MnO.sub.2. These oxides may introduce unwanted color to the aluminosilicate glass-based article via visible absorptions in their final valence state(s) in the glass, and thus, when present, their concentration is usually kept at a level of 0.5, 0.4, 0.3, 0.2, 0.1 or >0 wt %. In embodiments, the aluminosilicate glass-based article does not include a chemical fining agent.
[0131] In some embodiments, the aluminosilicate glass-based article can be substantially free of Sb.sub.2O.sub.3, As.sub.2O.sub.3, or combinations thereof. For example, the precursor glass or glass-ceramic can comprise 0.05 weight percent or less of Sb.sub.2O.sub.3 or As.sub.2O.sub.3 or a combination thereof, the aluminosilicate glass-based article may comprise 0 wt % of Sb.sub.2O.sub.3 or As.sub.2O.sub.3 or a combination thereof, or the aluminosilicate glass-based article may be, for example, free of any intentionally added Sb.sub.2O.sub.3, As.sub.2O.sub.3, or combinations thereof.
[0132] Additional details on aluminosilicate glass-based articles suitable for use in various embodiments may be found in, for example, U.S. Patent Application Publication No. 2016/0102010 entitled High Strength Glass-Ceramics Having Petalite and Lithium Silicate Structures, filed Oct. 8, 2015, which is incorporated by reference herein in its entirety.
[0133] By way of example and not limitation, in various embodiments, the aluminosilicate glass-based article may comprise greater than or equal to 55 wt % and less than or equal to 80 wt % SiO.sub.2, greater than or equal to 2 wt % and less than or equal to 12 wt % Al.sub.2O.sub.3, greater than or equal to 8 wt % and less than or equal to 17 wt % Li.sub.2O, greater than or equal to 0.10 wt % and less than or equal to 5 wt % P.sub.2O.sub.5, greater than or equal to 2 and less than or equal to 15 wt % ZrO.sub.2, and greater than or equal to 0.05 wt % and less than or equal to 4 wt % CaO.
[0134] The etchant used in the methods disclosed herein comprises KOH. In embodiments, the etchant may comprise KOH in an amount of greater than or equal to 30 wt % and less than or equal to 100 wt %, greater than or equal to 40 wt % and less than or equal to 100 wt %, greater than or equal to 50 wt % and less than or equal to 100 wt %, greater than or equal to 60 wt % and less than or equal to 100 wt %, greater than or equal to 65 wt % and less than or equal to 100 wt %, greater than or equal to 30 wt % and less than or equal to 90 wt %, greater than or equal to 40 wt % and less than or equal to 90 wt %, greater than or equal to 50 wt % and less than or equal to 90 wt %, greater than or equal to 60 wt % and less than or equal to 90 wt %, greater than or equal to 65 wt % and less than or equal to 90 wt %, greater than or equal to 30 wt % and less than or equal to 80 wt %, greater than or equal to 40 wt % and less than or equal to 80 wt %, greater than or equal to 50 wt % and less than or equal to 80 wt %, greater than or equal to 60 wt % and less than or equal to 80 wt %, greater than or equal to 65 wt % and less than or equal to 80 wt %, greater than or equal to 30 wt % and less than or equal to 75 wt %, greater than or equal to 40 wt % and less than or equal to 75 wt %, greater than or equal to 50 wt % and less than or equal to 75 wt %, greater than or equal to 60 wt % and less than or equal to 75 wt %, greater than or equal to 65 wt % and less than or equal to 75 wt %, greater than or equal to 30 wt % and less than or equal to 70 wt %, greater than or equal to 40 wt % and less than or equal to 70 wt %, greater than or equal to 50 wt % and less than or equal to 70 wt %, greater than or equal to 60 wt % and less than or equal to 70 wt %, or greater than or equal to 65 wt % and less than or equal to 70 wt %. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0135] In embodiments, the etchant used in the methods disclosed herein may comprise NaOH in an amount less than or equal to 10 wt %, less than or equal to 8 wt %, less than or equal to 6 wt %, less than or equal to 4 wt %, less than or equal to 2 wt %, less than or equal to 1 wt %, less than or equal to 0.5 wt %, or less than or equal to 0.1 wt %. In embodiments, the aluminosilicate glass-based article may not include NaOH. In embodiments, the aluminosilicate glass-based article may be substantially free of NaOH. Without intending to be bound by any particular theory, it is believed that some crystal phases, such as lithium disilicate (LS2), may preferentially etch faster than other crystal phases when etched with NaOH, resulting in increased surface roughness (Sq) of the treated glass-based article. It is believed that the exchange of lithium ions in the aluminosilicate glass-based article with sodium ions in an etchant comprising NaOH may accelerate the crystal dissolution. This phenomenon is depicted in
[0136] In
[0137] In
[0138] It is believed that the reduction of NaOH in the etchant, such as in the embodiments described herein, may decrease the surface roughness (Sq) of the surface of the aluminosilicate glass-based article.
[0139] In embodiments, the etchant used in the methods disclosed herein may comprise sodium ions in an amount less than or equal to 10 wt %, less than or equal to 8 wt %, less than or equal to 6 wt %, less than or equal to 4 wt %, less than or equal to 2 wt %, less than or equal to 1 wt %, less than or equal to 0.5 wt %, or less than or equal to 0.1 wt %. In embodiments, the aluminosilicate glass-based article may not include sodium ions. In embodiments, the aluminosilicate glass-based article may be substantially free of sodium ions.
[0140] In embodiments, the etchant may comprise a secondary salt. The secondary salt may not comprise sodium. The secondary salt may be a non-reactive component or a reactive component. As used herein, non-reactive component refers to a component etches the aluminosilicate glass-based article, and reactive component refers to a component that does not etch the aluminosilicate glass-based article. Non-limiting examples of the non-reactive components may include KNO.sub.3, K.sub.2SO.sub.4, K.sub.2CO.sub.3, or K.sub.3PO.sub.4. Non-limiting examples of the reactive components may include Ca(OH).sub.2 or other hydroxide salts that do not include sodium. Without intending to be bound by any particular, it is believed that the addition of a secondary salt may reduce a melting temperature of the etchant, which may allow for etching the aluminosilicate glass-based article in an etchant comprising KOH, such as a molten and/or submolten mixture comprising KOH and a secondary salt. In embodiments, the secondary salt may comprise comprises potassium nitrate, potassium sulphate, potassium carbonate, potassium phosphate, calcium hydroxide, or combinations thereof.
[0141] The secondary salt may be present in the etchant in an amount greater than or equal to 0 wt % to less than or equal to 70 wt %, greater than or equal to 10 wt % to less than or equal to 70 wt %, greater than or equal to 20 wt % to less than or equal to 70 wt %, greater than or equal to 30 wt % to less than or equal to 70 wt %, greater than or equal to 40 wt % to less than or equal to 70 wt %, greater than or equal to 0 wt % to less than or equal to 60 wt %, greater than or equal to 10 wt % to less than or equal to 60 wt %, greater than or equal to 20 wt % to less than or equal to 60 wt %, greater than or equal to 30 wt % to less than or equal to 60 wt %, greater than or equal to 40 wt % to less than or equal to 60 wt %, greater than or equal to 0 wt % to less than or equal to 50 wt %, greater than or equal to 10 wt % to less than or equal to 50 wt %, greater than or equal to 20 wt % to less than or equal to 50 wt %, greater than or equal to 30 wt % to less than or equal to 50 wt %, or greater than or equal to 40 wt % to less than or equal to 50 wt %. It should be understood that the above ranges include all subranges within the explicitly disclosed ranges.
[0142] In embodiments, the etchant may comprise a solvent. In embodiments, the solvent, if present, is water. In embodiments, the etchant may comprise the solvent in an amount greater than or equal to 0 wt % and less than or equal to 70 wt %, greater than or equal to 10 wt % and less than or equal to 70 wt %, greater than or equal to 20 wt % and less than or equal to 70 wt %, greater than or equal to 30 wt % and less than or equal to 70 wt %, greater than or equal to 40 wt % and less than or equal to 70 wt %, greater than or equal to 50 wt % and less than or equal to 70 wt %, greater than or equal to 0 wt % and less than or equal to 60 wt %, greater than or equal to 10 wt % and less than or equal to 60 wt %, greater than or equal to 20 wt % and less than or equal to 60 wt %, greater than or equal to 30 wt % and less than or equal to 60 wt %, greater than or equal to 40 wt % and less than or equal to 60 wt %, greater than or equal to 50 wt % and less than or equal to 60 wt %, greater than or equal to 0 wt % and less than or equal to 50 wt %, greater than or equal to 10 wt % and less than or equal to 50 wt %, greater than or equal to 20 wt % and less than or equal to 50 wt %, greater than or equal to 30 wt % and less than or equal to 50 wt %, greater than or equal to 40 wt % and less than or equal to 50 wt %, equal to 0 wt % and less than or equal to 40 wt %, greater than or equal to 10 wt % and less than or equal to 40 wt %, greater than or equal to 20 wt % and less than or equal to 40 wt %, greater than or equal to 30 wt % and less than or equal to 40 wt %, or any and all sub-ranges formed from any of these endpoints. Without intending to be bound by any particular theory, it is believed that an etchant comprising a solvent, such as water, may dissolve the KOH in the etchant, thereby etching the aluminosilicate glass-based article in an aqueous solution in the methods described here. In embodiments, the etchant may comprise less than or equal to 15 wt. % water, less than or equal to 10 wt. % water, less than or equal to 5 wt. % water, or less than or equal to 1 wt. % water. In embodiments, the etchant may not include water or may be substantially free of water. In embodiments, the etchant may not include, or may be substantial free of, water not present in one or more salts used to form the etchant. For instance, in embodiments, the etchant may not include water intentionally added to the etchant, but may include water present in the salt used to form the etchant. Without intending to be bound by any particular theory, it is believed that water in the etchant may increase crystal dissolution of the aluminosilicate glass-based article, which may increase a surface roughness (Sq) of the surface of the treated glass-based article. In embodiments, the etchant may comprise an amount of water present in one or more salts used to form etchant.
[0143] The methods disclosed herein may include contacting the aluminosilicate glass-based article with the etchant under various etching conditions.
[0144] In embodiments, a temperature of the etchant during the contacting may be greater than or equal to 130 C., greater than or equal to 150 C., greater than or equal to 175 C., greater than or equal to 200 C., or even greater than or equal to 225 C. In embodiments, a temperature of the etchant during the contacting may be less than or equal to 300 C., less than or equal to 275 C., less than or equal to 250 C., less than or equal to 275 C., or less than or equal to 200 C. Without intending to be bound by any particular theory, it is believed that in embodiments where the etchant does not include a solvent, the temperature of the etchant should be greater than a melting temperature of the etchant.
[0145] In embodiments, the contacting may comprise submerging the aluminosilicate glass-based article in the etchant for a duration of time. In embodiments, the duration of time may greater than or equal to 5 minutes and less than or equal to 10 hours, less than or equal to 8 hours, less than or equal to 6 hours, less than or equal to 4 hours, or even less than or equal to 2 hours.
[0146] In particular embodiments, the etchant may comprise greater than or equal to 40 wt % and less than or equal to 80 wt % potassium hydroxide, greater than or equal to 20 wt % and less than or equal to 60 wt % of a secondary salt comprising potassium nitrate, potassium sulphate, potassium carbonate, potassium phosphate, or combinations thereof, and a temperature of the etchant during the contacting may be greater than or equal 200 C. and less than or equal to 300 C. In such embodiments, the etchant may be considered to be a molten and/or submolten etchant. As used herein, the term submolten may refer to a mixture of a molten salt and water present in the salt prior to heating.
[0147] In particular embodiments, the etchant may comprise greater than or equal to 60 wt % and less than or equal to 80 wt % potassium hydroxide, greater than or equal to 20 wt % and less than or equal to 40 wt % of water, and a temperature of the etchant may be greater than or equal 150 C. and less than or equal to 200 C. In such embodiments. The etchant may be considered an aqueous hydroxide etchant.
[0148] In embodiments, the contacting of the aluminosilicate glass-based article with the etchant reduces a thickness of the aluminosilicate glass-based article, thereby forming the treated glass-based article. In embodiments, the contacting may reduce the thickness of the aluminosilicate glass-based article by at least 1 m, at least 3 m, at least 5 m, at least 10 m, or even at least at least 20 m at an average rate of greater than or equal to 1 m per hour and less than or equal to 50 m per hour, greater than or equal to 1 m per hour and less than or equal to 25 m per hour, greater than or equal to 1 m per hour and less than or equal to 15 m per hour, greater than or equal to 1 m per hour and less than or equal to 10 m per hour, greater than or equal to 5 m per hour and less than or equal to 50 m per hour, greater than or equal to 5 m per hour and less than or equal to 25 m per hour, greater than or equal to 5 m per hour and less than or equal to 15 m per hour, greater than or equal to 5 m per hour and less than or equal to 10 m per hour, greater than or equal to 10 m per hour and less than or equal to 50 m per hour, greater than or equal to 10 m per hour and less than or equal to 25 m per hour, greater than or equal to 10 m per hour and less than or equal to 15 m per hour, or any and all sub-ranges formed from any of these endpoints.
[0149] In embodiments, the aluminosilicate glass-based article may be treated by methods known in the art prior to the contacting. For instance, in embodiments, the method may comprise ion-exchanging the aluminosilicate glass-based article prior to the contacting.
[0150] In embodiments, the method may comprise ion-exchanging the treated glass-based article subsequent to the contacting. In such embodiments, the method may comprise contacting the treated glass-based article subsequent to the ion-exchanging with the etchant in a second contacting step.
[0151] In embodiments, the etchant may be in a vessel prior to the contacting, during the contacting, and/or subsequent the contacting. Referring now to
[0152] The method of forming the treated glass-based article may further comprise, after contacting the aluminosilicate glass-based article with the etchant, contacting the aluminosilicate glass-based article with an acid mixture. In embodiments, the acid mixture may comprise greater than or equal to 1 wt % and less than or equal to 20 wt % of one or more acids. Without intending to be bound by any particular theory, it is believed that a residue may form on the aluminosilicate glass-based article after contacting the aluminosilicate glass-based article with the etchant. Standard glass cleaning detergents may be less effective in removing the residue. It is believed that contacting the aluminosilicate glass-based article with the acid mixture may provide efficient processing and/or cleaning of the aluminosilicate glass-based article. In embodiments, the acid mixture may comprise greater than or equal to 1 wt. % of one or more acids, and less than or equal to 20 wt. %, less than or equal to 15 wt. %, less than or equal to 10 wt. %, less than or equal to 9 wt. %, less than or equal to 8 wt. %, less than or equal to 7 wt. %, or less than or equal to 6 wt. % of the one or more acids.
[0153] In embodiments, the acid mixture may comprise, consist of, or consist essentially of citric acid, hydrochloric acid, nitric acid, sulfuric acid, or combinations thereof. Contacting the aluminosilicate glass-based article with the acid mixture may comprise submerging the aluminosilicate glass-based article in the acid mixture. In embodiments, the aluminosilicate glass-based article may be submerged in the acid mixture for a duration of at least one minute, such as a duration of greater than or equal to 1 minute and less than or equal to 20 minutes. In embodiments, a temperature of the acid mixture during the contacting may be at least room temperature, such as greater than or equal to 18 C. In embodiments, the temperature of the acid mixture during the contacting may be greater than or equal to 18 C. and less than or equal to 80 C., less than or equal to 70 C., less than or equal to 60 C., or less than or equal to 50 C.
[0154] In embodiments, contacting the aluminosilicate glass-based article with the acid mixture may comprise stirring the acid mixture and/or ultrasonic agitation of the acid mixture.
[0155] The treated glass-based articles formed by the methods described herein may be characterized.
[0156] In embodiments, the treated glass-based article may comprise a surface, wherein a surface roughness (Sq) of the surface is less than or equal to 10 nm, less than or equal to 9 nm, less than or equal to 8 nm, less than or equal to 7 nm, less than or equal to 6 nm, or even less than or equal to 5 nm.
[0157] In embodiments, the treated glass-based article may be transparent, having an opacity of greater than or equal to 0% and less than or equal to 15%. In embodiments, the treated glass-based article may be translucent, having an opacity of greater than or equal to 15% and less than 80%. In embodiments, the treated glass-based article may be opaque, having an opacity of greater than 30% and less than 80%. In embodiments, the treated glass-based article may be opaque, having an opacity of greater than or equal to 80% and less than or equal to 100%.
[0158] In embodiments where the treated glass-based article is transparent, a transmittance haze of the surface of the treated glass-based article may be less than or equal to 1%, less than or equal to 0.9%, less than or equal to 0.8%, less than or equal to 0.7%, less than or equal to 0.6%, or even less than or equal to 0.5%. Transmittance haze may be measured according to ASTM D1003.
[0159] In particular embodiments, the surface of the treated glass-based article may comprise a transmittance haze less than or equal to 1% and an opacity less than or equal to 20%.
[0160] In particular embodiments, the surface may comprise a gloss of greater than or equal to 80% and an opacity of greater than or equal to 80%.
[0161] In embodiments, a gloss of the surface of the treated glass-based article may be greater than or equal to 80%.
[0162] In embodiments, the surface of the treated glass-based article may be a first major surface and the treated glass-based article further a second major surface, the first major surface opposite the second major surface. In embodiments, at least a portion of the first major surface may be textured. Without limitation, suitable techniques for texturing glass-based articles described herein are disclosed in U.S. patent application Ser. No. 18/443,962 and U.S. Provisional Patent Application No. 63/613,150, both of which are incorporated by reference in their entireties. In other embodiments, the surface of the treated glass-based article may not be textured. The treated glass-based article may comprise a plurality of surface features extending to a first depth from the first major surface towards the second major surface. In embodiments, the first depth is greater than or equal to 4 nm and less than or equal to 40 nm.
[0163] The treated glass-based article may comprise any combination oxide compositions disclosed in reference to the aluminosilicate glass-based articles described herein.
Examples
[0164] In order that various embodiments be more readily understood, reference is made to the following examples, which illustrate various embodiments of the methods of forming the treated glass-based articles and the etchants described herein.
[0165] The composition of the aluminosilicate glass-based article treated as described below is shown in Table 1. Note that reference to Glass-based Article A refers to a glass-based article that has the respective composition shown in Table 1 prior to any treatment with the various etchants.
TABLE-US-00001 TABLE 1 Glass-Based Article A wt. % SiO.sub.2 72.3 Al.sub.2O.sub.3 7.2 P.sub.2O.sub.5 2.5 Li.sub.2O 11.6 Na.sub.2O 0.07 K.sub.2O 0.12 ZrO.sub.2 5.97 Fe.sub.2CO.sub.3 0.06 CaO 0.7
[0166] Table 2 shows the composition of Example Etchants A-H and Comparative Etchants I-K (in wt %).
TABLE-US-00002 TABLE 2 Etchant KOH KNO.sub.3 Water NaOH K.sub.3PO.sub.4 K.sub.2CO.sub.3 Ca(OH).sub.2 Example 63.75 25 11.25 Etchant A Example 51 40 9 Etchant B Example 42.5 50 7.5 Etchant C Example 59.5 40.5 Etchant D Example 59.5 40.5 2 Etchant E Example 59.5 40.5 2 Etchant F Example 59.5 40.5 2 Etchant G Example 59.5 40.5 5 Etchant H Comparative 50 50 Etchant I Comparative 30 70 Etchant J Comparative 48.45 8.55 43 Etchant K
[0167] In the Examples that follow, Glass-based Article A was treated under various conditions. Unless stated otherwise, the Glass-based Article A of each Example was treated as follows prior to the etching as described in the Examples. Glass-based Article A was cut to 50 mm50 mm size. Thereafter Glass-based Article A was cleaned in an aqueous solution, followed by rinsing and drying. In the Examples that follow, the Glass-based Article A was subsequently treated by submerging the Glass-based Article A in each of the etchants described. The Glass-based Article A of each Example was submerged for a duration sufficient to remove 20 m from a side of the Glass-based Article A. The etching conditions, single side etch rate, and estimated etch time of each Example are reported in Table 3. The treated glass-based articles were cleaned in an aqueous solution, rinsed, and dried prior to further characterization. Properties of the treated glass-based article, including the root mean square height (Sq) roughness, arithmetical mean height (Sa) roughness, transmittance haze, and haze reduction relative to Comparative Example 1 (Comparable Article I formed from Comparative Etchant I) are also reported in Table 3.
TABLE-US-00003 TABLE 3 Single Side Haze etch Reduction Etch rate Approximate compared to Temp. (m/ etch time Sq Sa Comparative Article ( C.) hour) (min) (m) (m) Haze Example 1 A-1 230 13 92.3 0.0048 0.0038 0.681 78% A-2 240 22.2 54 0.0045 0.0036 0.79 75% A-3 250 27 44.4 0.0055 0.0043 0.935 70% B-1 230 11.2 107.1 0.0037 0.0029 0.61 81% B-2 240 14.4 8.3 0.0037 0.0029 0.5 84% B-3 250 25.8 46.5 0.0041 0.0032 0.51 84% C-1 230 11.6 103.4 0.0032 0.0025 0.391 88% C-2 240 17.5 68.6 0.0031 0.0024 0.396 87% C-3 250 63.2 0.0032 0.0032 0.0025 0.396 87% D-1 165 2.2 545.5 0.004 0.003 0.47 85% D-2 180 3 400 0.005 0.004 0.85 73% D-3 195 6.2 193.5 0.006 0.0046 1.05 67% E 165 2.5 480 0.007 0.005 1.33 58% F 165 2.2 545.5 0.006 0.005 1.32 58% G 165 1.9 631.6 0.011 0.009 2.44 23% H 185 6.8 177.5 0.0054 0.0039 0.64 79% I 130 3.6 333.3 0.014 0.012 3.15 J 165 16.3 73.6 0.011 0.009 2.30 27% K 220 50.24 23.9 0.010 0.008 2.23 29%
Example 1Example Article A (Etchant A)
[0168] To obtain Etchant A, potassium hydroxide (KOH), 85% purity, and potassium nitrate (KNO.sub.3) were mixed at a weight ratio of 3:1, heated to a temperature of at least 230 C., and stirred to form a submolten mixture. In the etchants described herein, the calculated compositions assume that the KOH salt used included 85% KOH and 15% water. For instance, as shown in Table 2, Etchant A includes 63.75 wt. % KOH and 11.25 wt. % water (from the KOH salt). The etchant was maintained at 230 C., 240 C., or 250 C. according to the Examples that follow.
[0169] Glass-based Article A was submerged in Etchant A at a temperature of 230 C., 240 C., 250 C., respectively, thereby forming Example Articles A-1, A-2, and A-3.
Example 2Example Article B (Etchant B)
[0170] Etchant B was obtained according to the procedure of forming Etchant A, with the exception that KOH (85% purity) and KNO.sub.3 were mixed at a weight ratio of 3:2.
[0171] Glass-based Article A was submerged in Etchant B at a temperature of 230 C., 240 C., 250 C., respectively, thereby forming Example Articles B-1, B-2, and B-3.
Example 3Example Article C (Etchant C)
[0172] Etchant C was obtained according to the procedure of forming Etchant A, with the exception that KOH (85% purity) and KNO.sub.3 were mixed at a weight ratio of 1:1.
[0173] Glass-based Article A was submerged in Etchant C at a temperature of 230 C., 240 C., 250 C., respectively, thereby forming Example Article C-1, C-2, and C-3.
Example 4Example Article D (Etchant D)
[0174] To obtain Etchant D, KOH (85% purity) and water were mixed at a weight ratio of 7:3. The mixture was heated and stirred to dissolve the KOH. As discussed here in in reference to the purity of the KOH salt, the KOH salt is assumed to include 85% KOH and 15% water. Thus, Etchant D includes both water present in the KOH salt (10.5 wt %) and additional water added (30 wt %).
[0175] Glass-based Article A was submerged in Etchant D at a temperature of 165 C., 180 C., and 195 C., respectively, thereby forming Example Article D-1, D-2, and D-3.
Example 5Example Article E (Etchant E)
[0176] To obtain Etchant E, KOH (85% purity), tripotassium phosphate (K.sub.3PO.sub.4), and water were mixed at a weight ratio of 70:2:28. The mixture was heated and stirred to dissolve the KOH and K.sub.3PO.sub.4.
[0177] Glass-based Article A was submerged in Etchant E at a temperature of 165 C., thereby forming Example Article E.
Example 6Example Article F (Etchant F)
[0178] To obtain Etchant F, KOH (85% purity), potassium carbonate (K.sub.2CO.sub.3), and water were mixed at a weight ratio of 70:2:28. The mixture was heated and stirred to dissolve the KOH and K.sub.2CO.sub.3.
[0179] Glass-based Article A was submerged in Etchant F at a temperature of 165 C., thereby forming Example Article F.
Example 7Example Article G (Etchant G)
[0180] To obtain Etchant G, KOH (85% purity), calcium hydroxide (Ca(OH).sub.2), and water were mixed at a weight ratio of 70:2:28. The mixture was heated and stirred to dissolve the KOH and Ca(OH).sub.2.
[0181] Glass-based Article A was submerged in Etchant G at a temperature of 165 C., thereby forming Example Article G.
Example 8Example Article H (Etchant H)
[0182] Etchant H was obtained according to the procedure of forming Etchant G, with the exception that KOH (85% purity), Ca(OH).sub.2, and water were mixed at a weight ratio of 70:5:25.
[0183] Glass-based Article A was submerged in Etchant H at a temperature of 185 C., thereby forming Example Article H.
Comparative Example 1Comparative Article I (Etchant I)
[0184] To obtain Etchant I, sodium hydroxide (NaOH) and water were mixed at a weight ratio of 1:1. The mixture was heated and stirred to dissolve the NaOH.
[0185] Glass-based Article A was submerged in Etchant I at a temperature of 130 C., thereby forming Comparative Example Article I.
Comparative Example 2Comparative Article J (Etchant J)
[0186] Etchant J was obtained according to the procedure of forming Etchant I, with the exception that NaOH and water were mixed at a weight ratio of 7:3.
[0187] Glass-based Article A was submerged in Etchant J at a temperature of 165 C., thereby forming Comparative Example Article J.
Comparative Example 3Comparative Article K (Etchant K)
[0188] To obtain Etchant K, KOH (85% purity) and NaOH were mixed at a weight ratio of 57:43, heated to a temperature of at least 190 C., and stirred to form a submolten mixture.
[0189] Glass-based Article A was submerged in Etchant K at a temperature of 220 C., thereby forming Comparative Example Article K.
Example 9Analysis of Example Articles and Comparative Articles of Examples 1-8
[0190] As shown in Table 3, methods using an etchant comprising greater than 30 wt % KOH and in the absence of NaOH resulted in forming treated glass-based articles having a reduced surface roughness (Sq) compared to the comparative etchants comprising greater than 10 wt % NaOH. Further, the haze of treated aluminosilicate glass-based articles according to the methods described herein was significantly reduced compared to the conventional etchant comprising 50 wt. % NaOH. A plot of the haze (y-axis) as a function of Sq (x-axis) of a selection of Examples Articles and Comparative Articles is shown in
[0191] The surfaces of Comparative Article J (70 wt. % NaOH at 130 C.) and Example Articles D-3 (59.5 wt % KOH in water at 195 C.), D-2 (59.5 wt % KOH in water at 180 C.), and A-1 (submolten 63.75 wt % KOH/25% KNO.sub.3 at 230 C.) were analyzed using scanning electron microscopy (SEM), as shown in
[0192] Surface strengths of Comparative Article J (70 wt. % NaOH at 130 C.) and Example Article D-1 (59.5 wt % KOH in water at 165 C.) were evaluated using ring-on-ring testing according to ASTM C1499. A surface strength of a control (aluminosilicate glass-based article prior to etching) was also measured. A plot of the ring-on-ring test is shown in
Example 10Repolishing of Glass-Based Articles Using Etchant D
[0193] In Example 10, the Glass-based Article A was ion exchanged in a molten bath comprising 19.9 wt. % KNO.sub.3, 79.9 wt. % NaNO.sub.3, and 0.2 wt. % LiNO.sub.3, preloaded with 0.3% trisodium phosphate at 530 C. for 3.5 hours. The ion-exchanged Glass-based Article A was then subsequently treated with Etchant of Example 4. The ion-exchanged Glass-based Article A was submerged in Etchant D at a temperature of 165 C. a for a duration sufficient to remove 1 m, 3 m, and 5 m from a side of the ion-exchanged Glass-based Article A, thereby forming Example Articles 10-1, 10-2, and 10-3, respectively. The Sq, Sa, and haze of the Example Articles 10-1, 10-2, 10-3, and the ion-exchanged Glass-based Article A prior to treatment (labeled Control) are reported in Table 4.
TABLE-US-00004 TABLE 4 Etch Single Side Temp. etch amount Sq Sa Article ( C.) (m) (m) (m) Haze 10-1 165 1 0.0018 0.0014 0.35 10-2 165 3 0.0019 0.0015 0.267 10-3 165 5 0.0026 0.0017 0.289 Control 0.0009 0.0007 0.152
[0194] As shown in Table 4, subsequent to ion-exchanging the aluminosilicate glass-based article, a thickness of the resulting substrate was reduced while maintaining a low surface roughness (Sq) of the treated glass-based articles. Further, the surface of the control and Example Article 10-2 were analyzed using electron microscopy. SEM images of the ion-exchanged aluminosilicate glass-based article prior to etching (a) and the treated glass-based article (b) are shown in
[0195] Surface strengths of Example Articles 10-1, 10-2, and 10-2 were evaluated using ring-on-ring testing according to ASTM C1499. A surface strength of a control (aluminosilicate glass-based article prior to etching) was also measured. A plot of the ring-on-ring test is shown in
Example 11Acid Washing the Aluminosilicate Glass-Based Article after Contacting with Etchant
[0196] In Example 11, the aluminosilicate-based glass article was washed in an acid solution after being submerged in Etchant A according to Example 1. Specifically, after submerging the the aluminosilicate-based glass article in the etchant, the aluminosilicate-based glass article was suspended in a solution of either 5 wt. % citric acid, or 5 wt. % HCl for a duration of 2 to 15 minutes. The aluminosilicate-based glass article was then removed from the acid solution, dipped in deionized water, and then dried with compressed air. This procedure resulted in complete removal of all visible residue on the aluminosilicate-based glass article. The haze of the aluminosilicate-based glass article before and after the acid washing, and the surface roughness (Sq and Sa) are reported below in Table 5. As a control for comparison, one sample of the aluminosilicate-based glass article was not washed with the acid solution but was washed manually with a cloth and isopropanol.
TABLE-US-00005 TABLE 5 Surface Acid roughness solution Acid Wash Haze Haze after wash temperature solution time before after (Sq, Sa) Example ( C.) composition (min) wash Wash [nm] 11-1 30 5 wt % 2 6.73 0.37 2.8, 2.2 Citric Acid 11-2 30 5 wt % HCl 2 8.58 0.36 2.9, 2.3 11-3 30 5 wt % 15 9.35 0.35 2.9, 2.3 Citric Acid 11-4 30 5 wt % HCl 15 6.92 0.34 2.8, 2.2 Control 0.396 3.2, 2.5
[0197] Successive washing of 8 samples of the aluminosilicate-based glass article were washed in the same 100 mL 5 wt % citric acid solution. The acid solution did no show a reduction in efficacy of the acid solution. A 5 mL aliquot of the acid solution at 4 separate intervals was measured using dynamic light scattering. The mass of the aluminosilicate-based glass article before and after the acid wash, calculated mass loss, and calculated cumulative residue concentration (mg/mL) are reported in Table 6. The acid solution did not show signs of having dissolved particles present according to the dynamic light scattering measurements.
TABLE-US-00006 TABLE 6 Mass Mass Acid Cumulative before after solution residue Measurement Sample wash wash Mass volume concentration # # (g) (g) loss (g) (mL) (mg/mL) 1 0 0 0 0 100 0 2 1 3.4669 3.4658 0.0011 95 0.0168 2 3.4734 3.4729 0.0005 95 3 3 3.468 3.4674 0.0006 90 0.0357 4 3.4631 3.462 0.0011 90 4 5 3.4664 3.466 0.0004 85 0.0604 6 3.4621 3.4614 0.0007 85 7 3.4639 3.4633 0.0006 85 8 3.4651 3.4647 0.0004 85
Example 12Nickel Containing Etchant Vessel
[0198] In Example 12, the effects of contacting Etchant C on various materials was evaluated. Specifically, nickel alloys of Ni201 alloy (greater than or equal to 99 wt. % nickel) and Ni400 alloy (63-70% nickel) were evaluated and compared to stainless steel alloys SS301 (7% nickel) and SS904L (23-28% nickel). The various alloys were contacted with Etchant C at a temperature of 250 C. for a duration of 72 hours or 168 hours. The initial weight of the alloy, final weight of the alloy, weight loss (g), surface area (without edge sidewall), weight loss (g/m.sup.2), and corrosion rate (mm/year) are reported in Table 7.
TABLE-US-00007 TABLE 7 Etch Initial Final Surface Weight Corrosion Metal time weight weight area Loss Rate Example Alloy (hr) (g) (g) (m.sup.2) (g; g/m.sup.2) (mm/year) 12-1 Ni201 72 8.9198 8.9104 0.0013 0.0094; 0.10 7.22 12-2 Ni201 168 8.9051 8.8889 0.0013 0.0164; 0.08 12.54 12-3 Ni400 72 9.1305 9.1174 0.0013 0.0131; 0.14 10.07
[0199] Stainless steel alloys SS301 (7% nickel) and SS904L (23-28% nickel) were contacted with Etchant C at a temperature of 250 C. for a duration of 72 hours, and are referred to as Examples 12-4 and 12-5. Images of the alloy of Example 12-1, 12-3, 12-4, and 12-5 before and after contacting the etchant for 72 hours are shown in
[0200] The surface of Examples 12-1, 12-3, 12-4, and 12-5 were also evaluated using scanning electron microscopy (SEM) to image the alloy before and after contacting the etchant for 72 hours, as shown in
[0201] The surface of Example 12-4 was further evaluated using scanning electron microscopy-energy dispersive X-ray analysis (SEM-EDX), which is shown in
[0202] The surface of Example 12-1 was further evaluated using SEM-EDX, which is shown in
[0203] The corrosion rate of the alloys of Examples 12-1, 12-4, and 12-5 were estimated by measuring the change in concentration of nickel and/or chromium in the etchant after contacting the alloy in the etchant for 72 hours, normalized according to the amount of nickel and chromium in each alloy. The results of the calculated corrosion rates are shown in
[0204] It will be apparent to those skilled in the art that various modifications and variations may be made to the embodiments described herein without departing from the spirit and scope of the claimed subject matter. Thus, it is intended that the specification cover the modifications and variations of the various embodiments described herein provided such modification and variations come within the scope of the appended claims and their equivalents.