Steel Reinforced Trench Fill for Ground Stabilization
20250320683 ยท 2025-10-16
Inventors
Cpc classification
International classification
Abstract
This design is for wall and slope stabilization where the soil is stabilized by modified rebar placed in trenches excavated into the soil. The soil mass is supported by a series of grouted trenches. By excavating a series of trenches at designed locations and elevations in a soil mass where a slope and/or retaining wall is planned. The discontinuous trenches subdivide the mass into small segments thus reducing the anticipated load on the wall face or improve the stability of the soil slope. Discontinuous trenches filled with angular debris around modified steel rebar which will function as horizontal anchors for improved stability. The final step is to grout the trench fill. This will accomplish three things. First it will solidify the trench fill into a solid steel reinforced mass. Secondly, the rebars can be attached to the wall face as tie back anchors. Solid discontinuous trenches improve slope stability.
Claims
1. I claim that the system of casting concrete on steel rebar and allowing it time to cure will allow for the steel reinforcement of fill material placed within a trench excavation for ground stabilization improvement and exposed portions of said rebar can be incorporated into external structures such as retaining walls, structural foundations, or ground anchor system, along with the concrete covered steel rebar the trenches can be filled with a variety of solid inert material such as pieces of concrete that comes from other sources such as demolition of existing structures, waste concrete that is broken to sizes less than 30 centimeters, rock that is cobble size or small boulders, gravel and coarse sand, such that the trench fill will be sufficiently porous for injected grout to fully penetrate ultimately to form a solid steel reinforced mass within the initial trench excavation to improve the overall stability of the ground.
2. I claim that the above referenced claim 1 steel reinforced trench can take any shape that will be compatible with the limitations or needs of any given site.
3. I claim that the above referenced claim 1 steel reinforced trench can be used for the stabilization of new compacted fill soil and the trenches can be constructed at locations and intervals to function as tieback anchors for a wall face.
4. I claim that the above referenced claim 1 steel reinforced trench can be used for the stabilization of existing fill soil or naturally occurring soil deposit and could be used for stabilization of new or existing retaining walls by acting as a tie back or providing additional stability where needed.
5. I claim that the above referenced claim 1 steel reinforced trench can be used for both long term and temporary improvement of the stability of any soil or rock formation.
6. Steel reinforced grouted trenches can be constructed in any shape desired to satisfy the needs for a given project.
7. Steel reinforced trenches can be grouted using a manifold system to distribute the grout or a series of tubes for the length of the trench.
8. I claim priority for the shapes and design of the concrete cover over the steel rebars presented in this patent application.
9. The shape of the concrete cover over the steel rebars can vary from one project to another or even within a given project.
Description
LIST OF FIGURES WITH SHORT DESCRIPTION
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[0050]
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[0054] wall with fill compacted up to the elevation of the lower wall segment. The wall is supported by a trench that was excavated into the partially completed fill. perspective view of a retaining wall with a series of T and L shaped trenches that are discontinuous and staggered throughout the fill.
[0055]
[0056]
DESCRIPTION OF THE CONSTRUCTION PROCESS
[0057] First the trench size and locations need to be determined during the design phase of a project. This will vary from project to project and must be designed site specific. What will be the same for any project is the basic ground improvement system of installing steel reinforced trenches within a soil mass to improve the overall strength of the mass,
[0058] Second, the plans need to identify specific locations, elevation, shapes of the trenches, and the material to be used in the trench backfill. The findings of the design analyses and engineering requirements need to be incorporated into the plans.
[0059] Third, because this is not a typical compacted fill the inspection and verification of the process will need to be very through. In addition, the engineer of record will need to be kept abreast of the project continuously. Because this system uses discontinuous trenches it will be easy to modify the design during construction by adding additional trenches on short notice when necessary.
[0060] Fourth, along with a higher level of inspection this system will need more testing and verification systems during and shortly after construction. Typical settlement monuments should be included in the fill to track the movement of the fill as more fill soil is placed and compacted. It should be noted that movement of fill soil during the placement of additional fill is normal. What needs to be tracked is making sure the movement is within the anticipated range of movement. Another test should be made to track the air pressure inside the trench when the trench is grouted. This along with the volume of grout injected would provide confidence that the grouting operation was complete and successful.
[0061] The following is a list of the numbers for the Figures and what each number represents. [0062] 1. Steel Rebar [0063] 2. Concrete for modifying the rebar to improve their load transfer capacity. [0064] 3. Concrete for all structures except rebar modification. [0065] 4. Existing Soil prior to construction of the retaining wall or remaining undisturbed beyond the limits of the construction. [0066] 5. Fill Soil placed and compacted in lifts. [0067] 6. Sand Fill. [0068] 7. Gravel fill. [0069] 8. Rock or inert debris fill such as demolition concrete. [0070] 9. Grout distribution pipe within a protective system. [0071] 10. Geotechnical textile. [0072] 11. Grout delivery pipe. [0073] 12. Temporary false slope. [0074] 13. Weep holes for drainage. [0075] 14. Prefabricated wall segments [0076] 15. Concrete footing. [0077] 16. Folded metal with holes to increase the load transfer to or from steel rebar. [0078] 17. Cylinder shaped concrete formed around steel rebar. [0079] 18. Initial distance between slots where the false slope is a stabilizing element. [0080] 19. Grout. [0081] 20. Void space between rock or inert debris. [0082] 21. Trench for wall or ground stabilization. [0083] 22. Pocket in wall Segment for rebar tie back to anchor to the wall segment. [0084] 23. Slot Cuts. [0085] 24. Alignment of proposed retaining wall. [0086] 25. Top of trench to be backfilled prior to resuming compaction of fill soil. [0087] 26. Not used [0088] 27. Potential failure surface passing under and behind steel reinforced trench. [0089] 28. Not used [0090] 29. Not used [0091] 30. Notch in the top of wall segment to tie the upper segment to the lower segment. [0092] 31. Toung in the bottom of the upper wall segment to fit into lower segment notch. [0093] 32. Potential failure surface passing through some of the steel reinforced trenches. [0094] 33. Not used [0095] 34. Tension crack. [0096] 35. Top of fill [0097] 36. Vector diagram to determine the load on the retaining wall. [0098] 121. Completed trench for soil and wall stabilization. [0099] 124. Completed retaining wall
FIGURES WITH DETAILED DESCRIPTION
FIG. 1
[0100] Presents a perspective view of the initial stage of the construction of a fill that will be supported by a retaining wall. This view is prior to any of the prefabricated wall segments being installed. Fill 5 is initially constructed beyond the location of the proposed wall segments to form the temporary slope 12. The temporary fill section beyond the wall is typically sloped and is known as a false slope 12 because it will be removed as the work progresses. The figure shows two slot cuts with a distance between the slots. The distance 18 between the two slots 23 is shown as distance Z. This distance varies from one project to the next. This distance Z is determined based upon the parameters of a given project, analyses and recommendation of the Engineer of Record. In addition to the excavated slots 23 in the false slope each slot is shown with a narrow trench 21 behind the proposed location of the wall. These slots are for the construction of stabilization trenches that will include modified rebars that will be attached to each of the wall segments.
FIG. 1A
[0101] This figure shows a typical cross section of the new fill 5 placed upon the existing soil 4. This section shows the fill placed against an existing soil slope 4. This is only an example and not a limit to the use of this design. With two or more walls this same design could be used to rase the grade a significant distance one row of wall segments at a time. Fill 5 has a slope that extends beyond the alignment 24 of the proposed retaining wall to ensure temporary stability.
FIG. 1B
[0102] This figure is drawn through one of the slot cuts 23 the trench 21 that will extend beyond and behind the proposed wall face alignment 24. Because the slot has been cut into fill 5 the slot has removed the false slope 12 which is now shown as a dashed line. The existing ground 4 below and beyond the fill is shown.
FIG. 2
[0103] Presents a perspective view of a completed retaining wall showing several wall segments 14 with each connected and to a completed trench 121. Each trench 121 has a grout injection tube 11 that extends down into the trench 121 fill. One of the segments is presented in a cut away view which is enlarged in
FIG. 3
[0104]
[0105]
FIG. 4A
[0106] This shows a partially filled trench where a bed of rock 8 and gravel 7 has been placed in the bottom of the trench 21 up to the elevation of the lower modified rebar 2. A zone of sand 6 has been compacted in the front of the trench 21 between the rock 8 and where the back side of the wall segment 14 will be placed on top of concrete footing. Above the footing 15 is the rebar 1 which is the same rebar shown as a dashed rebar within the concrete cover 2. The modified concrete covered rebar 2 has been placed on top of rock 8 and gravel 7 fill that has been placed at that time. At the back of the trench 21 is the vertical cut that was made into the initial compacted fill 5.
FIG. 4B
[0107] The trench 21 has now been filled to become trench 121 as it now matches the top of the existing grade of the initial compacted fill 5. This design shows two modified rebar 2, however what is claimed is that each project will require an individual design which may require more or fewer modified rebar, or wall segments 14 supported by more than one supporting trench 121. The upper modified rebar 2 is shown angling down to be anchored deeper into the rock 8 fill, and closer to the grout distribution pipe 9. Between the two modified rebars 2 is the grout distribution pipe 9 surrounded by the sand 6 and the geotechnical cloth 10 wrapped around to protect the pipe 9 from damage during construction. The grout injection pipe 11 rises out of the trench fill starting from a T connection with the distribution pipe 9. The rock 8 fill is capped with the same compacted fill soil 5 used for the initial compacted soil 5 fill. At the front of the rock 8 fill is a zone of sand 6 behind the wall segment 14. The wall segment 14 which is supported by the concrete footing 15 and held in place by the two rebars 1 inserted into the back of the wall segment 14. With the weight of the rock 8 on and around the two modified rebar 2 it is possible that the wall segment 14 is temporarily stable and although it is ready for grout 19 to be injected into the trench the injection of the grout 19 could wait until all, or a large number of segments 14 are ready for grouting. This flexibility in timing of injecting grout 19 could improve the economy of the overall project.
FIG. 5A
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FIG. 5B
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FIG. 6
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FIG. 7
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FIG. 8
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FIG. 9
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FIG. 10A
[0114] This view shows an alternative cross section of the washer shaped enlarged section described and shown on
FIG. 10B
[0115]
FIG. 11
[0116] This view provides a cutaway view showing the stabilizing trench 121 behind a retaining wall 124 and under the sloping compacted fill 5 behind the wall. The trench directly behind the wall has modified rebars 2 that are attached to the wall at slot 22. Inside slot 22 is the rebar 1. This trench acts as a tie back for stabilizing the wall 124. Above and behind the wall are two T shaped stabilizing trenches 121 that have sufficient space between them to allow for drainage. It should be noted that the trenches 121 in this view only show the outline of the trench and the modified rebar 2. The completed trenches would include the rock and gravel fill that has been grouted in place and surrounding the modified steel rebar 2. The scale of this Figure does not allow for these details to be shown but they would be the same as presented on
FIG. 12
[0117] Presents a section through a partially completed wall 124 with soil 5 fill compacted up to the elevation of the lower wall 124 segment. The lower section of wall 124 is supported horizontally by a trench that was excavated into the partially completed fill soil 5. The section is drawn through the middle of the trench exposing the modified rebar 2 and the grout system. The grouting system consists of the grout injection pipe 11 going into the geotechnical filter cloth 10 to the grout distribution pipe 9 surrounded by sand 6 wrapped in geotechnical filter cloth 10. Along with the stabilizing system the section cuts through the subdrain system including the sand 6 pocket and the drainpipe 13. Also shown is the pocket 22 in the back of the wall along with rebar 1. The wall segment 124 is supported by footing 15 founded in the existing soil 4. The top of wall segment 124 has a slot 30 for the next segment to fit into.
FIG. 13
[0118] This shows the same view as
FIG. 14
[0119] This perspective view is looking down on a completed wall 124 and several rows of discontinuous T shaped trenches 121. At this scale it is not possible to show all of the detail parts of each trench so only the modified rebars 2 are shown. The intent of the figure is to show how a retaining wall 124 can be stabilized using the modified rebar 2 and the trench 121 system as described in this patent application. There is no distinction on the ground type as this system will work with either new fill soil or existing ground.
FIG. 15
[0120]
SUMMARY OF INVENTION
[0121] The basic design is to use modified rebar prefabricated to have a relatively large undulating surface of cured concrete. This undulating surface compared to the small ribs found on typical steel reinforcing bars allows the rebar to accept load from significantly weaker material such as grouted loose granular fill. Following the method outlined herein the modified rebar in a matrix of large rocks or demolition concrete and gravel can be grouted into a solid steel reinforced mass. When this mass is formed in a trench behind a wall it becomes a buried anchor that is tied to the surrounding soil by passive pressure depending on the shape of the trench. In addition to passive pressure it is also possible to develop friction between the trench and the soil if the grout is placed under pressure or expanding grout is used. Where trenches are constructed parallel to each other the result is that the soil behind the wall is stabilized and subdivided into individual sections that are supported on each side by the grouted trench fill which reduces the active pressure on the wall. Thus, these sections of the fill are now large individual stable masses that will stabilize the remainder of the fill. This is similar to a MSE gravity wall with the advantage of working with a wider range of soil types, including existing soil.
[0122] As shown the system can be included in a high fill by staggering the trenches and using a geometric shape that is appropriate for that particular project. As noted above the design process should use a computer model to determine size, shape, location, and minimum steel reinforcement.