BARREL COOLER
20250321067 ยท 2025-10-16
Assignee
Inventors
Cpc classification
International classification
Abstract
A barrel cooler includes a first shroud having a first sidewall and an aperture through a portion of the first sidewall. A second shroud includes a second sidewall and is configured to connect to the first shroud. The second shroud includes a plurality of openings through the second sidewall. A fan assembly is mounted to a bottom of the first shroud at the aperture. The fan assembly includes a fan and is configured to direct air through the aperture in the first shroud. A baffle plate is secured within the first shroud to a side of the aperture opposite the second shroud.
Claims
1. A gun barrel cooler comprising: a first shroud comprising a first sidewall and an aperture through a portion of the first sidewall; a second shroud comprising a second sidewall and configured to connect to the first shroud, the second shroud comprising a plurality of openings through the second sidewall at an end of the second shroud opposite the first shroud; a fan assembly mounted to the first shroud about the aperture, the fan assembly comprising a fan and configured to direct air through the aperture into the first shroud; and a baffle plate secured within the first shroud at a side of the aperture opposite the second shroud.
2. The gun barrel cooler of claim 1, wherein the fan is configured to create a flow of air from the fan assembly, through the first and second shrouds and out the plurality of openings in the second shroud.
3. The gun barrel cooler of claims 1, further comprising a barrel nut configured to secure the baffle plate and the first shroud to a receiver upper of a gun, wherein the baffle plate blocks air flow from the fan through the barrel nut.
4. The barrel cooler of claim 1, further comprising an end cap connected to the second shroud and configured to block air flow past the end cap.
5. The barrel cooler of claim 4, further comprising a gasket connected to the end cap.
6. The barrel cooler of claim 5, wherein the end cap comprises an annular groove, wherein the gasket is received within the annular groove.
7. The barrel cooler of claim 6, wherein the gasket has an outer diameter smaller than an outer diameter of the annular groove so as to define an annular gap between an outer surface of the gasket and an interior surface annular groove.
8. The barrel cooler of claim 5, further comprising a barrel cap configured to be threadingly received on a barrel of a gun, wherein the barrel cap comprises an annular groove, and the gasket is received within the annular groove.
9. The barrel cooler of claim 8, wherein the gasket has an interior diameter that is larger and an exterior diameter of the annular groove so as to define an annular gap between an interior surface of the gasket and an exterior surface of the annular groove.
10. The barrel cooler of claim 1, further comprising a battery assembly comprising a pair of battery tubes oriented parallel to the first shroud and electrically connected to the fan assembly.
11. The barrel cooler of claim 10, further comprising a first winged flange, the first winged flange comprising a first cradle configured to receive a portion of the first sidewall of the first shroud, the first winged flange comprising a pair of apertures, each aperture of the pair of apertures configured to receive a battery tube of the pair of battery tubes.
12. The barrel cooler of claim 11, further comprising a pair of retention knobs, each configured to secure to an aperture of the pair of apertures at a side of winged flange opposite the battery tubes.
13. The barrel cooler of claim 11 wherein the fan assembly comprises a housing and the battery tubes are connected to and extend away from the housing, and wherein the battery assembly is secured to the bottom of the first shroud with a lower portion of the first sidewall of the first shroud received within the first cradle.
14. The barrel cooler of claim 11, further comprising a second winged flange, the second winged flange comprising a second cradle configured to receive an upper portion of the first sidewall of the first shroud, the second winged flange comprising a pair of apertures, each aperture of the pair of apertures configured to receive a battery tube of the pair of battery tubes.
15. The barrel cooler of claim 11, wherein the fan assembly comprises a housing, the housing having a third cradle configured to receive a lower portion of the first sidewall of the first shroud, wherein the second winged flange is secured to the first shroud at a position above the fan assembly and on an opposite side of the first shroud from the fan assembly.
16. The barrel cooler of claim 1, further comprising a transition cone positioned within the second shroud, the transition cone configured to coaxially receive an end of a barrel and comprising a conical surface angled away from the barrel.
17. The barrel cooler of claim 16, wherein the transition cone configured to abut a suppressor connected to the end of the barrel.
18. The barrel cooler of claim 17, wherein the transition cone is connected to a washer, the washer configured to fit over a threaded end of a barrel and configured to engage a shoulder at the threaded end of the barrel.
19. The barrel cooler of claim 1, wherein the first shroud is threadedly connected to the second shroud, wherein a gasket is positioned between the first shroud and the second shroud and at least one rail is secured to an exterior of the first side wall of the first shroud and an exterior of the second side wall of the second shroud.
20. The barrel cooler of claim 19, wherein the fan is configured to create a flow of air from the fan assembly, through the first and second shrouds and out the plurality of openings in the second shroud, and further comprising: a barrel nut configured to secure the baffle plate and the first shroud to a receiver upper of a gun, wherein the baffle plate blocks air flow from the fan through the barrel nut; an end cap connected to the second shroud and configured to block air flow past the end cap; a gasket connected to the end cap; a battery assembly comprising a pair of battery tubes oriented parallel to the first shroud and electrically connected to the fan assembly; and a first winged flange, the first winged flange comprising a first cradle configured to receive a portion of the first sidewall of the first shroud, the first winged flange comprising a pair of apertures, each aperture of the pair of apertures configured to receive a battery tube of the pair of battery tubes.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Examples are described with reference to the following drawing figures. The same numbers are used throughout to reference like features and components.
[0010] The drawings illustrate embodiments for carrying out the disclosure. The same numbers are used throughout the drawings to reference like features and like components. In the drawings:
[0011]
[0012]
[0013]
[0014]
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[0016]
[0017]
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[0027]
DETAILED DISCLOSURE
[0028]
[0029]
[0030] Examples include one or both of baffle plate 32 and a gasket 33 secured to the barrel nut 22, at a position forward of the barrel nut 22 and interior of the rear shroud 18. The rear shroud 18 includes an interior shoulder 31 and the baffle plate 32 and/or the gasket 33 are fitted radially about the barrel 14 and between the interior shoulder 31 and the barrel nut 22.
[0031] The fan assembly 16 is secured to the rear shroud 18 at a position below the rear shroud 18. The fan assembly 16 includes a fan housing 36 surrounding a fan 38. The fan housing 36 is exemplarily constructed of a material that has high strength, heat resistance, and dielectric properties, for example, but not limited to Noryl PPE resin available from SABIC. This provides a protective and thermally-isolated location for the electronics and fan as described herein. The fan assembly 16 further includes battery tubes 40 and a power cord 42 electrically connecting the battery tubes 40 to the fan 38. The fan housing 36 defines an open interior in which the fan 38 is located. The fan housing 36 includes an intake aperture 44 at the bottom of the fan housing 36 and which is covered by a grate 46. The fan housing 36 includes an outlet aperture 48 which is configured to align with an aperture 50 in the rear shroud 18. The fan assembly 16 is exemplarily secured by one or more bolts 52 through the housing 36 into the rear shroud 18.
[0032]
[0033] The remote mounted battery pack assembly provides DC voltage to the fan though a cable and power jack assembly consisting of conical springs screwed into a recessed pocket of the rear isolation end cap that is then terminalized and soldered to a power cable. The anodized aluminum tubes are threaded over the springs and into the rear isolation end cap. The anodizing provides an additional level of electrical insulation in securing the batteries. Both front and rear isolation end cap assemblies are composed of a high strength, high heat, high dielectric strength material, for example NORYL resins. The front isolation end cap is press fit over the other end of the tubes. With the tubes secured, the batteries are then loaded into the aluminum tubes through a threaded opening set positive+up the other positive+down and secured by the threading the conductive battery knobs down till they engage with the conductive washer assembly. Each battery knob utilizes a screwed in conductive fastener and a raw aluminum surface to provide a self-wiping self-cleaning action each time they are installed engaging the conductive washer assembly that sits in a pocket supported by a washer which is exemplarily a resilient, wave, Belleville, or spring washer and is retained by a screw. The retaining screw is affixed to a conductive shaft. The shaft is sandwiched between the front and rear isolation end caps. Providing returning voltage to the rear of the unit where it is connected to a terminalized connection and soldered to the power cable assembly.
[0034] In an example, the rear shroud 18 is dimensioned to accommodate the mounting of the fan assembly 16 and the battery assembly 54 thereof to the rear shroud. However, it will be recognized that various barrels 14 used with the receiver upper 12 may be provided in a variety of lengths. Moreover, as discussed herein further accessories, including but not limited to suppressors may be secured the end of a barrel, thereby increasing the effective length of the barrel. The presently disclosed system contemplates this variety by providing the shroud in a modular form with the rear shroud 18 as discussed above, and which is combined with a front shroud 20, selected based upon the length dimension of the barrel and/or the barrel in combination with any barrel accessories. The rear shroud 18 and the front shroud 20 are configured for a threaded engagement to secure the two shroud components together. The user selects a front shroud 20 having a length so as to extend for the remaining length of the barrel, with accounting for the shroud endcap 70 and the barrel endcap 72.
[0035] As detailed in
[0036] The front shroud 20 includes an exhaust window 86, exemplarily provided by a series of slots, proximate the end of the barrel 14, the size, dimension, and orientation of which may be selected for particular use conditions and dynamics. The slots of the exhaust window 86 are directed out the sides of the front shroud 20, and provide a tunable restriction that maintains a pressure constant allowing the escaping hot pressurized air to be vectored away from the barrel 14 at maximum velocity and direction. The angle and cross-sectional area of the exhaust window 86 provided by the slots is selected to maximize airflow velocity out of the exhaust window. The design may be considered in view of the fan strength and output, cross section and length of the shroud, and the barrel shape and/or presence and shape of a suppressor. As detailed in
[0037]
[0038] The fan assembly 16 creates a positive pressure interior of the shrouds 18, 20 from the fan assembly 16 through the aperture 50 and out of the exhaust window 86. Air flow rearward from the aperture 50 towards the receiver is blocked by the baffle plate 32 and air flow past the end of the barrel 14 is blocked by the gasket 88. This maintains a constant positive pressure and air flow within the shrouds 18, 20 that directs a flow of air along the length of the barrel, cooling the barrel and dissipating the heat radially outwards from the barrel at about 90 angles from the line of sight above the barrel 14.
[0039]
[0040] The undermount configuration of the battery assembly 94 includes the battery tubes 40 connected directly to the fan housing 36. This exemplarily locates the battery tubes 40 closer to the midline of the system 10. Because the battery assembly 94 is located below the rear shroud 18 in this configuration, the battery assembly 94 need not laterally spread the battery tubes 40 so as to leave the line of sight open above the shroud 18 for any optics. Instead, this configuration centralizes the battery tubes 40 and places the weight of the battery assembly 94 closer to the midline which may improve stability and balance of the system 10. Additionally, the battery assembly 94 in this position may provide a hand grip or placement for the user. Given that the battery assembly 94 is closer to the center line of the system 10 in this configuration, the winged flange 98 is similarly centrally configured and in examples, the apertures 58 are adjacent, rather than separated as in the winged flange 56 previously described.
[0041] The suppressor 96 and accommodation thereof is depicted with reference to
[0042] It will be recognized that other examples of the transition cone may be used within the scope of the present disclosure, particularly examples that do not use the cylinder base or the screw as described above. In another example, the transition cone may include internal threads such that the transition cone may be threaded onto the end of the barrel. A locking nut may retain the transition cone to the barrel and then the suppressor is subsequently threaded onto the barrel in contact with the transition cone as described above.
[0043]
[0044]
[0045] Most barrel cooling devices work upon the barrel chamber and bore to remove heat from the barrel. Such solutions work upon a very small surface area they are not very efficient and only can be operated while the firearm is not in use. The presently disclosed barrel cooler works on the outer surface area of the barrel and suppressor, if present. This larger effective area for cooling of the barrel more effectively removes unwanted heat signature, optic mirage, and dust, while not impeding the user's ability to use the firearm at any time and greatly reduces the rate of heat saturation.
[0046] The modularity of the barrel cooler enables user-selected combinations of the front and rear shroud to accommodate different barrel lengths, calibers, and suppressor combinations. The battery assembly provides additional modularity with more than one location for mounting to the shroud, either of which leaves the optic path above the barrel clear so that the user's line of sight is unobstructed. The various locations of the battery assembly further gives the user flexibility of firearm balance, hold, and accessories. The transition cone used with a suppressor helps air flow over the outer diameter of the suppressor, which reduces vortices within the shroud. The tunable exhaust window allows for the customization of the exhaust window for maximum velocity and direction.
[0047] In the above description, certain terms have been used for brevity, clarity, and understanding. No unnecessary limitations are to be inferred therefrom beyond the requirement of the prior art because such terms are used for descriptive purposes and are intended to be broadly construed. The different systems and method steps described herein may be used alone or in combination with other systems and methods. It is to be expected that various equivalents, alternatives, and modifications are possible within the scope of the appended claims.
[0048] This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to make and use the invention. The patentable scope of the invention is defined by the claims and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.