Engine displacer with regenerator channels
12460600 ยท 2025-11-04
Assignee
Inventors
Cpc classification
F02G1/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02G1/057
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02G2243/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J1/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02G1/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02G1/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02G1/057
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A displacer for an engine includes a body extending along a displacer longitudinal axis from a displacer first end surface to a displacer second end surface. At least one channel extends between a first opening in the displacer first end surface and a second opening in the displacer second end surface and has sidewalls therebetween defining a channel flow path. The first opening is located at a first radial distance from the displacer longitudinal axis in a first radial direction and the second opening is located at a second radial distance from the displacer longitudinal axis in a second radial direction. At least a portion of the channel flow path has a component in an angular direction that is at an angle to both the first and second radial directions.
Claims
1. A displacer for an engine, the displacer comprising: a body extending along a displacer longitudinal axis from a displacer first end surface to a displacer second end surface; at least one channel extending between a first opening in the displacer first end surface and a second opening in the displacer second end surface and having sidewalls therebetween defining a channel flow path, wherein the first opening is located at a first radial distance from the displacer longitudinal axis in a first radial direction and the second opening is located at a second radial distance from the displacer longitudinal axis in a second radial direction; and wherein at least a portion of the channel flow path has a component in an angular direction that is at an angle to both the first and second radial directions.
2. The displacer of claim 1, wherein the component extends an entirety of the channel flow path.
3. The displacer of claim 1, wherein a portion of the channel flow path is parallel to the displacer longitudinal axis.
4. The displacer of claim 1, wherein the body comprises at least three channels.
5. The displacer of claim 1, wherein each of the at least one channels has a circular cross-section.
6. The displacer of claim 1, wherein the cross-section of at least one of the at least one channels is constant along the channel flow path.
7. The displacer of claim 1, wherein the cross-section of at least one of the at least one channels varies along the channel flow path.
8. The displacer of claim 7, wherein the cross-section of at least one of the at least one channels narrows towards the displacer first and second end surfaces.
9. The displacer of claim 1, further comprising a displacer shaft, the displacer shaft extending from the displacer first end surface along the displacer longitudinal axis.
10. The displacer of claim 1, wherein the first and second radial distances are different.
11. The displacer of claim 1, further comprising a regenerator contained within each of the at least one channels.
12. The displacer of claim 11, wherein the regenerator forms a portion of the sidewalls of the at least one channel.
13. The displacer of claim 11, wherein the regenerator is contained within the sidewalls of the at least one channel.
14. The displacer of claim 1, wherein the body is solid and apertures in the body provide the sidewalls for the at least one channel.
15. The displacer of claim 1, wherein the displacer is operably coupled with an external heat source.
16. The displacer of claim 1, wherein the engine is at least one of a Stirling engine and an Ericsson engine.
17. An engine assembly, the engine assembly comprising: a displacer, the displacer comprising: a body having a displacer first end surface, a displacer second end surface and a displacer longitudinal axis; and at least one channel extending between a first opening in the displacer first end surface and a second opening in the displacer second end surface and having sidewalls therebetween defining a channel flow path, wherein the first opening is located at a first radial distance from the displacer longitudinal axis in a first radial direction and the second opening is located at a second radial distance from the displacer longitudinal axis in a second radial direction; wherein at least a portion of the channel flow path has a component in an angular direction that is at an angle to both the first and second radial directions; and a displacer chamber forming an internal cavity, wherein, in the assembled position, the body of the displacer is housed within the internal cavity.
18. The engine assembly of claim 17, wherein the component extends an entirety of the channel flow path.
19. The engine assembly of claim 18, wherein the body comprises at least three channels.
20. The engine assembly of claim 17, wherein a portion of the channel flow path is parallel to the displacer longitudinal axis.
21. A displacer for moving a working fluid in a displacer chamber, the displacer comprising: a body with a displacer first end surface at one end, a displacer second end surface at another end and a displacer longitudinal axis; and at least one channel extending between the displacer first end surface and displacer second end surface, the at least one channel defining a channel flow path for the working fluid through the displacer, and wherein the at least one channel is angled in a direction that is azimuthal to a radial direction extending from the displacer longitudinal axis to the at least one channel to force the working fluid to swirl as it exits the channel, wherein the displacer chamber is operably coupled with an external heat source.
22. The displacer of claim 21, wherein the at least one channel has a first cross-section at a first point along the channel flow path and a second cross-section at a second point along the channel flow path, and wherein the first cross-section is smaller than the second cross-section.
23. The displacer of claim 21, wherein, in operation, when the displacer is caused to pause at an end of the displacer chamber, the working fluid is caused to swirl while the displacer is paused due to a shape and position of the at least one channel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a better understanding of the various embodiments described herein, and to show more clearly how these various embodiments may be carried into effect, reference will be made, by way of example, to the accompanying drawings which show at least one example embodiment, and which are now described. The drawings are not intended to limit the scope of the teachings described herein.
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(15) Further aspects and features of the example embodiments described herein will appear from the following description taken together with the accompanying drawings.
DETAILED DESCRIPTION OF THE EMBODIMENTS
(16) Various embodiments in accordance with the teachings herein will be described below to provide an example of at least one embodiment of the claimed subject matter. No embodiment described herein limits any claimed subject matter. The claimed subject matter is not limited to devices or methods having all of the features of any one of the devices or methods described below or to features common to multiple or all of the devices and or methods described herein. It is possible that there may be a device or method described herein that is not an embodiment of any claimed subject matter. Any subject matter that is described herein that is not claimed in this document may be the subject matter of another protective instrument, for example, a continuing patent application, and the applicants, inventors or owners do not intend to abandon, disclaim or dedicate to the public any such subject matter by its disclosure in this document.
(17) It will be appreciated that for simplicity and clarity of illustration, where considered appropriate, reference numerals may be repeated among the figures to indicate corresponding or analogous elements or steps. In addition, numerous specific details are set forth in order to provide a thorough understanding of the embodiments described herein. However, it will be understood by those of ordinary skill in the art that the embodiments described herein may be practiced without these specific details. In other instances, well-known methods, procedures and components have not been described in detail so as not to obscure the embodiments described herein. Also, the description is not to be considered as limiting the scope of the embodiments described herein.
(18) It should also be noted that the terms coupled or coupling as used herein can have several different meanings depending in the context in which these terms are used. For example, the terms coupled or coupling can have a mechanical, fluidic or electrical connotation. For example, as used herein, the terms coupled or coupling can indicate that two elements or devices can be directly connected to one another or connected to one another through one or more intermediate elements or devices via an electric signal, an electrical connection, a mechanical element, a fluid or a fluid transport pathway, for example, depending on the particular context.
(19) It should also be noted that, as used herein, the wording and/or is intended to represent an inclusive-or. That is, X and/or Y is intended to mean X or Y or both, for example. As a further example, X, Y, and/or Z is intended to mean X or Y or Z or any combination thereof. As another example, the phrases A, B, C or any operable combination thereof or any combination of A, B and C are meant to cover any combination of elements A, B and C that provides utility which may, for example, include A, B, C, A and B, A and C, B and C, or A, B and C.
(20) It should be noted that terms of degree such as substantially, about and approximately as used herein mean a reasonable amount of deviation of the modified term such that the end result is not significantly changed. These terms of degree may also be construed as including a deviation of the modified term such as, but not limited to, 1%, 2%, 5% or 10%, if this deviation would not negate the meaning of the term it modifies.
(21) Furthermore, the recitation of numerical ranges by endpoints herein includes all numbers and fractions subsumed within that range (e.g., 1 to 5 includes 1, 1.5, 2, 2.75, 3, 3.90, 4, and 5). It is also to be understood that all numbers and fractions thereof are presumed to be modified by the term about which means a variation of up to a certain amount of the number to which reference is being made if the end result is not significantly changed, such as, but not limited to, 1%, 2%, 5% or 10%, for example.
(22) Some elements herein may be identified by a part number, which is composed of a base number followed by an alphabetical or subscript-numerical suffix (e.g., 112a, or 112.sub.1). Multiple elements herein may be identified by part numbers that share a base number in common and that differ by their suffixes (e.g., 112.sub.1, 112.sub.2, and 112.sub.3). All elements with a common base number may be referred to collectively or generically using the base number without a suffix (e.g., 112).
(23) Reference is now made to
(24) The body 104 may be any suitable shape. In the example embodiments shown herein, the body 104 is cylindrical and the displacer longitudinal axis 108 extends in the axial direction (e.g., along the longitudinal direction of the displacer). The body 104 has a displacer axial length 109 and displacer diameter 111 (e.g., see
(25) Referring back to
(26) In some embodiments, the displacer second end surface 112b and lip 116b are made of steel, and the barrel portion 110, displacer first end surface 112a and lip 116a are made of aluminum. Aluminum may be used as it is a relatively lighter material than steel. However, steel may be preferably used on portions of the displacer that are exposed to more heat since steel can withstand higher temperatures and expands less when exposed to heat compared to aluminum. In some examples, portions of the displacer 100 may be stainless steel, titanium, Inconel, Monel, or any other suitable material.
(27) The displacer 100 also includes a displacer shaft 118. The displacer shaft 118 extends from the displacer first end surface 112a along the displacer longitudinal axis 108. The displacer shaft 118 connects the displacer 100 to a main engine shaft (not shown).
(28) The displacer 100 has at least one channel 120. In some embodiments, the displacer 100 has three channels 120 (
(29) The sidewalls of the channels 120 define a channel flow path 124 (i.e., a flow path for the working fluid through a channel 120). Under different operating conditions, the working fluid may flow through the channels 120 in either direction (i.e., from the displacer first end surface 112a towards the displacer second end surface 112b, or from the displacer second end surface 112b towards the displacer first end surface 112a), as described further below.
(30) Referring to
(31) The channels 120 may have different cross-sections in different embodiments. As can be seen in
(32) In the embodiments described herein, at least a portion of the channels 120 are angled relative to the radial direction. In particular, at least a portion of the channel 120 (and therefore also a portion of the channel flow path 124) has a component (i.e., segment) in a direction that is generally at an angle to the radial direction in the azimuthal (i.e., angular) direction (i.e., in a generally azimuthal direction 132). In other words, the channel 120 has at least a portion with a component in a direction that is at an angle 133 to the radial direction (
(33) In particular, the portions of the channels 120 that are near the channel openings 121 may have a component in a direction that is generally in the azimuthal direction. Having the channels 120 be angled near the channel openings 121 allows for the working fluid exiting the channel openings 121 to swirl, as described further below. Providing channels 120 with sharper angles near the channel openings 121 may also cause the working fluid to swirl more vigorously as it exits the channel openings 121 (see, for example,
(34) In some embodiments, for example in
(35) In some embodiments, a regenerator 136 is contained within each of the channels 120. In other embodiments, the walls (e.g., sidewalls 122) of the channels 120 may act as regenerators. The regenerator 136 can be any material that stores heat and is usually a porous material, for example, steel mesh, steel wool, or any metal (e.g., copper) fibrous materials. In the example shown in
(36) Reference is now made to
(37) The displacer chamber 200 has an aperture 216 in the chamber first face 204a. When the displacer 100 is inside the displacer chamber 200, the shaft 118 passes through the aperture 216, as shown in
(38) When the displacer 100 is inside the displacer chamber 200, the body 104 fits within the internal cavity 212. The cavity length 214 is greater than the displacer axial length 109, such that the displacer 100 may move axially within the internal cavity 212. The cavity diameter 215 is slightly larger than the displacer diameter 111, such that the displacer 100 has a close sliding fit with the chamber barrel portion 210 and does not move radially within the displacer chamber 200. In some embodiments, a wear ring 144 (e.g., see
(39) In operation, an external heat source (not shown) is placed proximally to the chamber second face 204b, and an external heat sink (not shown) is placed proximally to the chamber first face 204a. Accordingly, the end of the displacer chamber 200 containing the chamber second face 204b may be referred to as the hot end containing the hot face, and the end of the displacer chamber 200 containing the chamber first face 204a may be referred to as the cold end containing the cold face.
(40) Reference is now made to
(41) The method 300 may start at step 304. At step 304, the displacer (e.g., displacer 100) is at the cold end of the internal cavity (e.g., near chamber first face 204a in internal cavity 212) and pauses. The internal cavity 212 also holds a working fluid, such as air. When the displacer 100 is at the cold end of the internal cavity 212, a majority of the working fluid is at the hot end (e.g., near chamber second face 204b) and being warmed by the external heat source.
(42) At step 308, the displacer 100 begins moving quickly in the internal cavity 212 towards the hot end. This movement is caused by the movement of the displacer shaft 118. The displacer shaft 118 moves linearly due to its connection to the main engine shaft. The displacer shaft 118 may be connected to the main engine shaft via a crankshaft, grooved cam, or other device that generates linear motion from the rotation of the main engine shaft.
(43) At step 312, as the displacer 100 moves towards the hot end, the hot working fluid is forced into the channels (e.g., channels 120) of the displacer 100. The hot working fluid moves quickly through the channels 120 (e.g., along channel flow path 124) and through regenerators (e.g., regenerators 136 or sidewalls 122 acting as regenerators, as described above) within at least one of the channels. As the hot working fluid moves over the regenerators, the regenerators absorb and store some of the heat from the working fluid. As previously described, the displacer 100 has a close sliding fit with the chamber barrel portion 210. Due to this design, most of the working fluid moves through the channels 120 rather than moving between the displacer 100 and the chamber barrel portion 210.
(44) At step 316, the hot working fluid exits the channels 120. Since the channels 120 have a component (i.e., segment) in the generally azimuthal direction, the exiting fluid swirls along the cold face of the internal cavity (e.g., first face 204a).
(45) Referring back to
(46) At step 324, the working fluid continues exiting the openings of the channels 120. The exiting hot fluid displaces the fluid swirling along the cold face (e.g., chamber first face 204a) of the internal cavity 212 (i.e., fluid that is cooling) away from the cold face and back towards the displacer 100 (i.e., back towards displacer first end surface 112a). In doing so, the exiting hot fluid can then swirl along the cool face of the cavity. In other words, as the hot fluid exits the channels 120, layers of swirling fluid are created on the cold side of the chamber 200.
(47) At step 328, the displacer 100 reaches near to the chamber hot end of the displacer chamber 200 and pauses. During this pause, the swirling fluid can continue to swirl and transfer heat.
(48) At step 332, the movement of the displacer shaft 118 causes the displacer to begin moving back towards the cold end (e.g., towards chamber first face 204a) of the displacer chamber 200.
(49) At step 336, as the displacer 100 moves towards the cold end of the displacer chamber 200, the cold working fluid is forced into the channels 120 of the displacer. The cold working fluid moves quickly through the channels 120 and through the regenerators 136 within each of the channels 120. As the cold working fluid moves over the regenerators 136, the regenerators 136 release the stored heat back to the cold working fluid.
(50) At step 340, the cold working fluid exits the channels 120. Since the exit portions of the channels 120 adjacent the openings of the channels 120 have a component in the azimuthal direction, the exiting fluid swirls along the hot face (e.g., chamber second face 204b) of the internal cavity 212. As the cold working fluid swirls against the hot surface, heat is transferred to the cold working fluid from the heat source.
(51) At step 344, the displacer 100 continues moving towards the cold end of the displacer chamber 200.
(52) At step 348, the working fluid continues exiting the channels 120. The exiting cold fluid displaces the fluid swirling along the hot face (e.g., chamber second face 204b) of the cavity (i.e., fluid that is heating) away from the face and back towards the displacer 100 (i.e., back towards displacer second end surface 112b). In doing so, the exiting cold fluid can then swirl along the hot face of the cavity. Similarly to step 324, as the cold fluid exits the channels, layers of swirling fluid are created on the hot side of the chamber.
(53) The method 300 then returns to step 304. Since the method 300 is cyclical, the method may begin at a different step other than step 304 (e.g., step 328).
(54) It will be understood that although the displacer 100 may be used as part of a Stirling engine, the displacer 100 may also be used with other types of engines, such as but not limited to Ericsson engines.
(55) While the applicant's teachings described herein are in conjunction with various embodiments for illustrative purposes, it is not intended that the applicant's teachings be limited to such embodiments. On the contrary, the applicant's teachings described and illustrated herein encompass various alternatives, modifications, and equivalents, without generally departing from the embodiments described herein. For example, while the teachings described and shown herein may comprise certain elements/components and steps, modifications may be made as is known to those skilled in the art. For example, selected features from one or more of the example embodiments described herein in accordance with the teachings herein may be combined to create alternative embodiments that are not explicitly described. All values and sub-ranges within disclosed ranges are also disclosed. The subject matter described herein intends to cover and embrace all suitable changes in technology.