WIRELESS POWER SYSTEM
20230110061 · 2023-04-13
Inventors
Cpc classification
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L53/122
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T90/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/7072
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A system and method for controlling output power in an LCC-series wireless power system based on one or more primary-side variables, such as a peak voltage in the LCC-series compensation circuitry.
Claims
1. A wireless power transfer (WPT) system for wirelessly providing AC power to an electric vehicle or a plug-in electric vehicle, the system comprising: an off-board module including: a primary-side inverter configured to convert, during operation of the WPT system, a DC voltage to a high-frequency AC voltage; a primary coil configured to wirelessly transmit the high-frequency AC voltage, the transmitted high-frequency AC voltage to be received by a pick-up coil of an onboard module of the WPT system when the pick-up coil is disposed adjacent to the primary coil; a primary-side compensating network configured to couple the high-frequency AC voltage between the primary-side inverter and the primary coil; sensing circuitry configured to measure a signal within the primary-side compensating network, wherein the measured signal is independent of: a coupling factor between the primary coil and the pick-up coil, and a load to which the onboard module is coupled; controller circuitry configured to: store a reference value (Pref) corresponding to a target power level to be output to the load by the onboard module, and produce a feedback signal (Vin) using the measured signal (vc) and the reference value (Pref); and driver circuitry configured to: produce a driving signal using the feedback signal (Vin), and drive the primary-side inverter using the driving signal.
2. The system of claim 1 wherein the sensing circuitry comprises peak-detection circuitry configured to track a peak of the signal measured within the primary-side compensating network.
3. The system of claim 2 wherein the peak-detection circuitry comprises an operational amplifier-based precision full-wave rectifier circuit.
4. The system of claim 1 wherein: the primary-side compensating network is configured as an LCC-series network including a compensating capacitor Cp, a series inductor L, and a series capacitor C, and the sensing circuitry is configured to measure a voltage signal vct across the series capacitor C.
5. The system of claim 4 wherein the controller circuitry is configured to produce the feedback signal (Vin) in accordance with an error signal based on the measured signal (vc) and a target value Vcref determined as
6. The system of claim 1 wherein: the target power level is in a range of 50-150 kW, a resistance of the load is in a range of 0.1-1.0Ω, and the coupling factor is in a range of 0.1-0.5.
7. The system of claim 1 wherein a frequency of the fundamental component of the high-frequency AC voltage is 85 kHz.
8. The system of claim 1 comprising the on-board module.
9. A wireless power supply for wirelessly transmitting power to a receiver of a remote device, the wireless power supply comprising: power supply circuitry operable to receive power from a power source, the power supply circuitry configured to output supply power; switching circuitry operably coupled to the power supply circuitry, the switching circuitry configured to generate an AC voltage signal based on the output supply power received from the power supply circuitry; a transmitter operably coupled to the switching circuitry, the transmitter configured to transmit power wirelessly to the receiver based on the AC voltage signal that is generated by the switching circuitry; compensation circuitry operably coupled to the switching circuitry and the transmitter, the compensation circuitry configured to condition the AC voltage signal generated by the switching circuitry; a sensor operable to provide sensor output indicative of a peak of a characteristic of power in the compensation circuitry; and a control system configured to direct operation of the switching circuitry based on the sensor output indicative of the peak of the characteristic of power in the compensation circuitry.
10. The wireless power supply of claim 9 wherein the characteristic of power is a voltage signal in the compensation circuitry.
11. The wireless power supply of claim 10 wherein the sensor is operable to detect a peak voltage of a capacitor provided in the compensation circuitry.
12. The wireless power supply of claim 9 wherein the peak of the characteristic of power is independent of a coupling factor between the transmitter and the receiver, and wherein the peak of the characteristic of power is independent of a load of the remote device.
13. The wireless power supply of claim 9 wherein: the compensation circuitry is configured as an LCC-series network including a compensating capacitor Cp, a series inductor L, and a series capacitor C, and the sensor is configured to measure a voltage signal vct across the series capacitor C.
14. The wireless power supply of claim 9 wherein the control system is configured to produce a feedback signal (Vin) in accordance with an error signal based on the peak of the characteristic of power (Vc) and a target value Vcref determined as
15. The wireless power supply of claim 14 wherein the target power level is in a range of 50-150 kW.
16. A wireless power supply for wirelessly transmitting power to a receiver of a remote device, the wireless power supply comprising: power supply circuitry operable to receive power from a power source, the power supply circuitry configured to output supply power; switching circuitry operably coupled to the power supply circuitry, the switching circuitry configured to generate an AC voltage signal based on the output supply power received from the power supply circuitry; a transmitter operably coupled to the switching circuitry, the transmitter configured to transmit power wirelessly to the receiver based on the AC voltage signal that is generated by the switching circuitry; compensation circuitry operably coupled to the switching circuitry and the transmitter, the compensation circuitry configured to condition the AC voltage signal generated by the switching circuitry; a sensor operable to provide sensor output indicative a characteristic of power in the compensation circuitry that is independent of a coupling factor between the transmitter and the receiver, wherein the characteristic of power is independent of a load of the remote device; and a control system configured to direct operation of the switching circuitry based on the sensor output indicative of the characteristic of power in the compensation circuitry.
17. The wireless power supply of claim 16 wherein the characteristic of power is a peak of a voltage signal in the compensation circuitry.
18. The wireless power supply of claim 17 wherein the sensor is operable to detect a peak voltage of a capacitor (C) provided in the compensation circuitry.
19. The wireless power supply of claim 16 wherein: the compensation circuitry is configured as an LCC-series network including a compensating capacitor Cp, a series inductor L, and a series capacitor C, and the sensor is configured to measure a voltage signal vct across the series capacitor C.
20. The wireless power supply of claim 16 wherein the control system is configured to produce a feedback signal (Vin) in accordance with an error signal based on the peak of the characteristic of power (Vc) and a target value Vcref determined as
21. The wireless power supply of claim 14 wherein the target power level is in a range of 50-150 kW.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
DETAILED DESCRIPTION
[0043] A wireless power transfer (WPT) system may vary with load and coupling factor between a transmitter and receiver. For instance, the output power of the WPT system may vary with the load and coupling factor of inductively coupled coils provided respectively by the transmitter and the receiver. A method according to one embodiment of the present disclosure includes controlling the output power of a primary side LCC tuned and a secondary side series tuned system based on information pertaining to primary side variables. In one embodiment, a secondary side control system or secondary side sensors may be absent.
[0044] The power output in any WPT system depends on the load and the coupling factor of the inductively coupled coil, both of which invariably varies with the operation of the system. Both primary and secondary side control schemes may be utilized for wireless charging systems. A primary-side controlled WPT system according to one embodiment with a primary LCC and secondary series compensated configuration may include signals (e.g., voltage and/or currents) transferred from the secondary side to the primary side for control purposes. Because the transmitter and receiver are physically separated in this configuration, feedback of signals from the secondary to primary side may be conducted using a wireless communication link. For instance, wireless communications, such as Bluetooth, Wireless Fidelity (WiFi) and dedicated short range communication (DSRC) can be used to transmit signals from primary to secondary side. These wireless communication modes may introduce latencies larger than the switching period. For instance, a delay for wireless communication systems from the secondary to the primary side can be as high as 100 ms. This delay can increase further based on any datatype conversions to interface the communication devices with DSPs (or controllers) on both sides. As described herein, the WPT system utilizes primary-side control in an effort to avoid control methodologies based on secondary-side information; however, it is to be understood that the primary-side control arrangement may be utilized in conjunction with secondary-side information in alternative embodiments.
[0045] In one embodiment, one or more primary-side variables (e.g., inductor currents or capacitor voltages on the primary side) may be utilized as a basis for controlling the output power in an LCC-series WPT system. Mathematical derivations are described herein to identify one or more variables that can be used to control the output power, optionally without the need of any information from the secondary side.
[0046] A wireless power system in accordance with one embodiment is shown in
[0047] Additional examples of applications include a vehicle provided as an electric vehicle, a plug-in hybrid electric vehicle, or an electric/plug-in hybrid combat vehicle. Further example applications can relate to energy storage provided in a variety of forms, including a stationary or mobile energy storage system, a low/high voltage battery charger being a cell phone, a laptop, a tablet, a power tool, a gardening tool, a handheld vacuum cleaner, a kitchen gadget, any type of battery charger or adapter, chargers for portable electronics (including cameras, laptops, and cell phones), house-hold appliances with grid isolation requirements, air mobility vehicles (such as electric/hybrid propulsion aircraft, drones, UAVs, and satellites), laser or plasma applications, LEDs, single-phase or three-phase grid systems with medium or low grid voltage networks, fuel cell, solar, or wind turbine renewable energy conversion systems, microturbines (e.g., in grid connected applications), and High Voltage (HV) systems.
[0048] A vehicle system 200 in accordance with one embodiment is depicted in
[0049] The remote device 102 or vehicle 210 in the illustrated embodiment includes a load 134, such as a battery, operable to use power received wirelessly from the wireless power supply 110. For instance, the wireless power receiver 170 may be coupled to a load 134 to provide power thereto. The load 134 in the illustrated embodiment is part of or coupled to receiver-side circuitry 174 (or secondary-side circuitry) operable to receive power from the wireless power receiver 170. The load 134 may include a battery (or a battery and a battery management system [BMS]) or any type of principle load, or a combination thereof. The wireless power receiver 170 in the illustrated embodiment includes a receiver 172 (e.g., a secondary coil or a pick-up coil).
[0050] In the illustrated embodiment of
[0051] The wireless power supply 110 may be operable to receive power from a source 50, which may be a DC source. Alternatively, the source 50 may be an AC source, and the wireless power supply 110 may receive power from an AC grid connection. In this configuration, a grid interface converter, such as an AC/DC rectifier may be used to supply power to switching circuitry 116 as described herein. In one embodiment, the AC source before such an AC/DC rectifier may be provided via grid power or utility power, and may be single phase or three-phase depending on the application as described herein.
[0052] The wireless power supply 110 in the illustrated embodiment includes a controller 140 operably coupled to drive circuitry 142. The drive circuitry 142 may include a multiplexor or signal conditioning circuitry, or both, in the form of a gate driver interface to translate output from the controller 140 to direct operation of the switching circuitry 116. Alternatively, the drive circuitry 142 may correspond to pass through conductors that provide a direct connection between switching circuitry 116 and the controller 140.
[0053] The wireless power supply 110 may optionally include a sensor 144. The sensor 144 may be configured to detect a characteristic of power of the wireless power supply 110, such as a characteristic of power in compensation circuitry 121 of the wireless power supply. The characteristic of power may pertain to a voltage or current measured or determined with respect to the wireless power supply 110. For instance, in the illustrated embodiment, the sensor 144 is a peak voltage sensor operable to generate a signal indicative of a peak voltage in the compensation circuitry 121. The output from the sensor 144 may be digital or analog and indicative of the detected characteristic of power. This output from the sensor 144 may be provided to the controller 140. The sensor 144 is shown separate from the controller 140, but may be integral therewith in one embodiment. The sensor 144 is not limited to the configuration described and shown in conjunction with
[0054] The compensation circuitry 121 may be configured in a variety of ways, and is not limited to those described in conjunction with the embodiments of
[0055] The switching circuitry 116 in the illustrated embodiment includes an H-bridge inverter configuration (e.g., a full bridge) with first, second, third, and fourth switches S1, S2, S3, S4 capable of operating in conjunction with each other to supply power to the transmitter 112. The switches S1, S2, S3, S4 may be arranged in an H-bridge configuration with a first leg 152 and a second leg 154. The switching circuitry 116 may also be a three-phase inverter with the addition of another phase-leg.
[0056] The switching circuitry 116 may be configured to receive input power 150 from the power supply 50, and to generate AC power to be supplied to the transmitter 112. The controller 140 may direct operation of the switching circuitry 116 according to a switching frequency and duty cycle (pulse width) to generate the high-frequency AC power. The switching frequency may be between 3 kHz and 10 MHz, and may optionally be about 85 kHz. In one embodiment, the controller 140 may be operable to vary a switching frequency of the switching circuitry 116. As an example, the controller 140 may obtain sensor feedback from the sensor 144, and adjust the switching frequency or the duty cycle (e.g., pulse width) based on the sensor feedback.
[0057] In an alternative embodiment, the switching circuitry 116 may be provided in a half bridge configuration with first and second switches operable to provide power to the transmitter 112. The drive circuitry in this alternative embodiment may be different from the drive circuitry 142 in order to drive first and second switches instead of four switches.
[0058] The switches S1, S2, S3, S4 may be MOSFETs or any other type of switch capable of selectively supplying power to the transmitter 112, including for example IGBTs.
[0059] In the illustrated embodiment, the wireless power supply 110 includes power conditioning circuitry 118 capable of conditioning the power received from the power source 50. The power conditioning circuitry 118 in the illustrated embodiment corresponds to a pass-through configuration between the power supply 50 and the switching circuitry 116. However, the present disclosure is not so limited. As an example, the power conditioning circuitry 118 may correspond to rectification circuitry operable to rectify AC power received from an AC power source into DC power as the input power 150 is provided to the switching circuitry 116. Additionally, or alternatively, the power conditioning circuitry may include filter or compensation circuitry, such as a choke inductor, a parallel capacitor, or a combination of an inductor and capacitor to form a filter at the point of grid connection. If the power conditioning circuitry 118 is utilized for a grid interface, then the source 50 may be a single or three-phase AC source. If a grid interface is not used or bypassed, then the source 50 is a DC source.
[0060] The controller 140 may be coupled to one or more components of the wireless power systems to achieve operation in accordance with the described functionality and methodology.
[0061] The controller 140 may include electrical circuitry and components to carry out the functions and algorithms described herein. Generally speaking, the controller 140 may include one or more microcontrollers, microprocessors, digital signal processors (DSP), and/or other programmable electronics that are programmed to carry out the functions described herein. The controller 140 may additionally or alternatively include other electronic components that are programmed to carry out the functions described herein, or that support the microcontrollers, microprocessors, and/or other electronics. The other electronic components include, but are not limited to, one or more field programmable gate arrays (FPGAs), systems on a chip, volatile or nonvolatile memory, discrete circuitry, integrated circuits, application specific integrated circuits (ASICs) and/or other hardware, software, or firmware. Such components can be physically configured in any suitable manner, such as by mounting them to one or more circuit boards, or arranging them in other manners, whether combined into a single unit or distributed across multiple units. Such components may be physically distributed in different positions in the system or aspects thereof, or they may reside in a common location within the system or an aspect thereof. When physically distributed, the components may communicate using any suitable serial or parallel communication protocol, such as, but not limited to, CAN, LIN, Vehicle Area Network (VAN), FireWire, I2C, RS-232, RS-485, Ethernet, LAN, WiFi, and Universal Serial Bus (USB).
[0062] In the illustrated embodiment of
[0063] In the illustrated embodiment
[0064] The wireless power system 100, in the illustrated embodiment, is configured to receive power from the source 50 in the form of an AC power source, and includes power conditioning circuitry 118 configured to rectify the AC power received from the source 50 into DC power for the switching circuitry 116. The first compensation circuitry 121 may be provided, as described herein, between the switching circuitry 116 and the transmitter 112. By selective control of the switching circuitry 116, power may be supplied to the transmitter 112 via the first compensation circuitry 121 in order to transfer power wirelessly to the receiver 172.
[0065] Power transmitted wirelessly from the transmitter 112 to the receiver 172 may be provided to receiver-side circuitry 174, which may rectify AC power output from the receiver 172 into DC power supplied to the load 134 (e.g., a battery).
[0066] Optionally, the wireless power system 100 may include remote device compensation circuitry, which may be configured in a manner similar to the first compensation circuitry 121.
[0067] For a wireless power system 100 in accordance with one embodiment, the primary coil, also described as a transmitter coil or the transmitter 112 or transmitter inductance, may vary from application to application depending on construction, a primary coil current, or a power level, or a combination thereof.
[0068] A control architecture in accordance with one embodiment is based on primary-side control of the wireless power system 100 described in conjunction with
v.sub.ocp.sup.1=jZ.sub.Mi.sub.sec.sup.1 (1)
v.sub.osc.sup.1=jZ.sub.Mi.sub.pri.sup.1 (2)
[0069] In (1) and (2), Z.sub.M (Z.sub.M=2πf.sub.rk√{square root over (L.sub.PL.sub.S)}) is the mutual reactance at resonance. The dependent voltage source v.sub.ocp, for WPT with series compensated secondary, can be modeled as an equivalent resistance at resonance. The value is given as
[0070] Using (3), the primary side equivalent circuit can be represented as in
[0071] Using (4), the primary coil current i.sub.pri, is given as
[0072] Substituting i.sub.pri from (5) in (2), v.sub.ocs as obtained as
[0073] Observing the secondary side equivalent circuit as in
[0074] Using the information of v.sub.o from (7), the power across the equivalent resistor R.sub.e is given as
[0075] while the output power P.sub.out at the load is related to P.sub.ac as P.sub.ac=2P.sub.out. Using this relation in (8)
[0076] The current through the primary side parallel capacitor is also derived. From the equivalent circuit in
[0077] Using (3) and (4) in (10)
[0078] A method of controlling operation in accordance with one embodiment is depicted in
[0079] In one embodiment, for a given input voltage, primary coil current, i.sub.pri, may be constant (as in (5)) and hence cannot be used to control the output power. The input current, may be dependent on the load and mutual impedance (as in (4)) and can be represented as a function of the output power (as in (9)). It is noted, however, that the equations derived based on an FHA equivalent circuit may yield different results than in an actual scenario in which i.sub.in has significant third and fifth harmonic components for an LCC-series WPT system. As a result, i.sub.in may not be used as a basis for controlling the output power—although it is to be understood that the present disclosure is not so limited, such that i.sub.in may be used as a basis for controlling the output power in one or more alternative embodiments.
[0080] In one embodiment, the capacitor voltage, v.sub.c, of the capacitor C may be utilized as a basis for controlling the output power. The capacitor C also acts as an inherent low pass filter eliminating higher order harmonics from v.sub.c. As a result, in this case, v.sub.c from the FHA circuit is considered to be an accurate approximation of the actual capacitor voltage. Using (9) in (11)
[0081] Representing Xc as the capacitive reactance at resonance, capacitor voltage v.sub.c is given as
[0082] The peak value of the capacitor voltage v.sub.c can be found as
[0083] In (14), V.sub.in represents the peak value of the v.sub.in, which is the voltage across nodes a and b of the switching circuitry 116. The voltage V.sub.in is depicted in the illustrated embodiment of
[0084] Equation (14) gives a nonlinear relationship relating the peak value of the capacitor voltage v.sub.c to the output power. The equation is independent of the load and the coupling factor of the coils and is dependent on Z.sub.1, X.sub.C and V.sub.in. The relation as given in (14) can be used to generate a reference for V.sub.c, e.g., reference value V.sub.cref, to obtain a target load power. Substituting P.sub.out in (14) with a reference 146 corresponding to a target output power, P.sub.ref, the target value of V.sub.c is given as
[0085] The target value of V.sub.c determined according to (15) may be provided as an input V.sub.cref to a feedback aspect of the closed loop control methodology depicted in
[0086] The closed loop control function may be integrated into the controller 140 and is designated G.sub.c for the controller 140 in the illustrated embodiment of
[0087] The closed loop control function G.sub.c may be operable to generate an output V.sub.in based on the difference between V.sub.cref and V.sub.in. Step 1012. This output V.sub.in may be translated by adapter 143, as described herein, to facilitate generation of drive signals for the switching circuitry 116 to operate in accordance with the target output V.sub.in. Step 1014. The target output V.sub.in provided from the closed loop control function G, may be provided as feedback in the next cycle for determining the target output V.sub.in. For instance, method 1000 may be repeated according to a loop interval time that may vary depending on the application in order to iteratively generate the target output V.sub.in.
[0088] The control methodology according to
[0089] In one embodiment, the output of the controller 140 may serve as the desired input voltage V.sub.in and is used to modulate the switches S1-S4 accordingly, such as based on the output from the adapter 143.
[0090] Optionally, a method according to one embodiment may include controlling the output power according without any communication from the secondary side.
[0091] Directional terms, such as “vertical,” “horizontal,” “top,” “bottom,” “upper,” “lower,” “inner,” “inwardly,” “outer” and “outwardly,” are used to assist in describing the invention based on the orientation of the embodiments shown in the illustrations. The use of directional terms should not be interpreted to limit the invention to any specific orientation(s).
[0092] The above description is that of current embodiments of the invention. Various alterations and changes can be made without departing from the spirit and broader aspects of the invention as defined in the appended claims, which are to be interpreted in accordance with the principles of patent law including the doctrine of equivalents. This disclosure is presented for illustrative purposes and should not be interpreted as an exhaustive description of all embodiments of the invention or to limit the scope of the claims to the specific elements illustrated or described in connection with these embodiments. For example, and without limitation, any individual element(s) of the described invention may be replaced by alternative elements that provide substantially similar functionality or otherwise provide adequate operation. This includes, for example, presently known alternative elements, such as those that might be currently known to one skilled in the art, and alternative elements that may be developed in the future, such as those that one skilled in the art might, upon development, recognize as an alternative. Further, the disclosed embodiments include a plurality of features that are described in concert and that might cooperatively provide a collection of benefits. The present invention is not limited to only those embodiments that include all of these features or that provide all of the stated benefits, except to the extent otherwise expressly set forth in the issued claims. Any reference to claim elements in the singular, for example, using the articles “a,” “an,” “the” or “said,” is not to be construed as limiting the element to the singular.