MODULAR FARM PICKUP, BULK TRANSPORT, AND DIRECT SHIP CABINET SYSTEM FOR PERISHABLE LIQUIDS
20230110373 · 2023-04-13
Inventors
Cpc classification
International classification
Abstract
The present invention relates a modular cabinet system for attaching to truck or truck trailer combinations involved in the loading and unloading of comestible liquid products transferred in bulk from one or more production site(s) to one or more processing center(s) or end users. The cabinet system is installed onto the rear of the transport vehicle and over the outlet valve of the transport vehicle such that the valve of the transport vehicle is enclosed within the cabinet system. The cabinet system transforms the transport vehicle such that the transport vehicle can load and unload comestible liquid products from any site regardless of the facilities and equipment provided at the site without the need to modify and reconfigure pumping and or other aspects of the cabinet system based on the site. The cabinet system includes at least a pump compartment with a dock mating surface that is enclosed by a moveable door and a separate motor compartment also enclosed by a moveable door. The cabinet system is configurable to comply with applicable regulations and requirements including 3-A standards, when necessary.
Claims
1. A cabinet system configured to affix or releasably affix to a rear surface of a transport vehicle with a rear outlet valve such that the rear outlet valve is encompassed and enclosed within a body of the cabinet system, the cabinet system comprising: a pump compartment, including: a top surface, a bottom surface, two substantially parallel opposing side surfaces, wherein one of the substantially parallel opposing side surfaces includes a side surface cutout to accommodate a pump connection to a motor in a motor compartment a back surface with a cutout to accommodate the rear outlet valve of the transport vehicle, and a front surface, including a dock mating face that is a substantially open frame providing access to an interior of the pump compartment, wherein the interior of the pump compartment is covered and sealed by a moveable pump compartment door that when open provides access to the interior of the pump compartment, further wherein the dock making face is configured to mate with a docking station; and the motor compartment, including: a top surface, a bottom surface, two substantially parallel opposing side surfaces, wherein one of the substantially parallel opposing side surfaces includes a cutout corresponding to the side surface cutout in the pump compartment to accommodate the pump connection to the motor in the motor compartment, a back surface, and a front surface, wherein the front surface of the motor compartment is substantially open to provide access to the interior of the motor compartment, further wherein the front surface of the motor compartment is covered and sealed by a moveable motor compartment door that when open provides access to the interior of the motor compartment; wherein the motor compartment is affixed to one side surface of the pump compartment with the side surface cutout.
2. The cabinet system of claim 1, further comprising: an other compartment, including: a top surface, a bottom surface, two substantially parallel opposing side surfaces, a back surface, and a front surface, wherein the front surface of the other compartment is substantially open to provide access to the interior of the motor compartment, further wherein the front surface of the other compartment is covered and sealed by a moveable other compartment door that when open provides access to the interior of the other compartment; wherein the other compartment is affixed to one for the two substantially parallel opposing side surfaces of the pump compartment.
3. The cabinet system of claim 2, wherein the other compartment is affixed to one of a top edge of one side surface of the pump compartment without the side surface cutout or the bottom surface of the motor compartment.
4. The cabinet system of claim 3, further comprising a second other compartment, wherein the second other compartment is affixed to one of a top edge of one side surface of the pump compartment without the side surface cutout, the bottom surface of the motor compartment, or the bottom surface of the other compartment.
5. The cabinet system of claim 1, wherein, when closed, the moveable pump compartment door seals the interior of the pump compartment pursuant to A-3 standards.
6. The cabinet system of claim 1, wherein the back surface of the pump compartment is configured to a shape of a back end of the transport vehicle and affixed to the back end of the transport vehicle.
7. The cabinet system of claim 1, wherein the dock mating face mates and seals with compression cushions of a shipping dock station in compliance with 3-A standards and PMO standards for docking stations.
8. The cabinet system of claim 1, further comprising a drip guard movably attached to a front edge of the top surface of the pump compartment and a front edge of the top surface of the motor compartment, wherein the drip guard overhangs the front surface of the front surface of the pump compartment and the front surface of the motor compartment when the cabinet system is not mated to a shipping dock station.
9. The cabinet system of claim 1, wherein the top surface of the pump compartment and the top surface of the motor compartment are reinforced, the reinforcement including an affixed upward extending lip around a perimeter of the top surface of the pump compartment and the top surface of the motor compartment and a plurality of attached vertical structural supports running along a length of the top surface of the pump compartment and the top surface of the motor compartment connecting to the affixed upward extending lip.
10. A cabinet system configured to affix or releasably affix to a rear surface of a transport vehicle with a rear outlet valve such that the rear outlet valve is encompassed and enclosed within a body of the cabinet system, the cabinet system comprising: a pump compartment, including: a top surface, a bottom surface, two substantially parallel opposing side surfaces, a back surface with a cutout to accommodate the rear outlet valve of the transport vehicle, and a front surface, wherein the front surface is an opening, a dock mating face attached to the front surface of the pump compartment, wherein the dock making surface forms a substantially open frame providing access to an interior of the pump compartment, further wherein the dock making face is configured to mate with a docking station; and a moveable pump compartment door attached to the dock mating face, wherein the interior of the pump compartment is covered and sealed by the moveable pump compartment door when closed and that when open provides access to the interior of the pump compartment.
11. The cabinet system of claim 10, further comprising: A motor compartment, including: a top surface, a bottom surface, two substantially parallel opposing side surfaces, a back surface, and a front surface, wherein the front surface of the motor compartment is substantially open to provide access to the interior of the motor compartment, further wherein the front surface of the motor compartment is covered and sealed by a moveable motor compartment door that when open provides access to the interior of the motor compartment; wherein the motor compartment is affixed to one of the two substantially parallel opposing side surfaces of the pump compartment.
12. The cabinet system of claim 11, wherein one of the substantially parallel opposing side surfaces of the pump compartment includes a side surface cutout to accommodate a pump connection to a motor in the motor compartment, further wherein one of the substantially parallel opposing side surfaces of the motor compartment includes a side surface cutout corresponding to the side surface cutout of the pump compartment to accommodate the pump connection to the motor in the motor compartment.
13. The cabinet system of claim 11, further comprising: an other compartment, including: a top surface, a bottom surface, two substantially parallel opposing side surfaces, a back surface, and a front surface, wherein the front surface of the other compartment is substantially open to provide access to the interior of the motor compartment, further wherein the front surface of the other compartment is covered and sealed by a moveable other compartment door that when open provides access to the interior of the other compartment; wherein the other compartment is affixed to one of the two substantially parallel opposing side surfaces of the pump compartment, further wherein the one of the two substantially parallel opposing side surfaces is the side surface which the motor compartment is not attached.
14. The cabinet system of claim 13, wherein the top surface of the pump compartment, the top surface of the motor compartment, and the top surface of the other compartment are a singular shared top surface spanning a top of the pump compartment, the motor compartment, and the other compartment.
15. The cabinet system of claim 14, further comprising a drip guard movably attached to a front edge of the singular shared top surface, wherein the drip guard overhangs the front surface of the pump compartment, the front surface of the other compartment, and the front surface of the motor compartment when the cabinet system is not mated to a shipping dock station.
16. The cabinet system of claim 14, wherein the singular shared top surface is reinforced, the reinforcement including an affixed upward extending lip around a perimeter of the singular shared top surface and a plurality of attached vertical structural supports running along a length of the singular shared top surface connecting to the affixed upward extending lip.
17. The cabinet system of claim 10, further comprising a drip guard movably attached to a front edge of the top surface of the pump compartment, wherein the drip guard overhangs the front surface of the pump compartment when the cabinet system is not mated to a shipping dock station.
18. The cabinet system of claim 10, wherein the top surface of the pump compartment reinforced, the reinforcement including an affixed upward extending lip around a perimeter of the top surface of the pump compartment and a plurality of attached vertical structural supports running along a length of the top surface of the pump compartment connecting to the affixed upward extending lip.
19. The cabinet system of claim 10, wherein when closed, the pump compartment door covers and seals both the interior of the pump compartment and the dock mating face.
20. The cabinet system of claim 13, further comprising a second other compartment, wherein the second other compartment is affixed to one of the bottom surface of the motor compartment or the bottom surface of the other compartment.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0031] In some aspects, the devices and techniques described herein relate to a cabinet system and device for use in procuring and offloading liquid comestibles into and out of a liquid comestible truck or truck trailer (transport vehicle). Embodiments of the cabinet system are illustrated in the figures. It should be understood that dimensions and description in the figures are merely exemplary and are to aid in the understanding of the system. Dimensions and description included in the figures should not be considered limiting in any way. It should be understood that while the cabinet system is described herein with specific reference to milk, the cabinet system may be incorporated for use with other liquid comestible products and other liquid non-comestible products. The depictions of the exemplary embodiments of the cabinet system should not be in any way considered limited to milk products or to any single particular configuration.
[0032] The modular cabinet system will allow for a single transport vehicle to load and unload perishable liquids from all sites regardless of the equipment and facilities provided at the sites while still complying with all applicable standards and regulations for the loading and unloading of said liquids. Further the modular cabinet system will not require any pumping or structural reconfiguration or modification to function at any site.
[0033] The modular cabinet system can be configured with insulation for temperature sensitive operations on a compartment-by-compartment basis as needed. Further, the optional double sealed pump compartment doors aid in temperature control and sterility requirements.
[0034] Referring to
[0035] Referring to
Pump Compartment 104:
[0036] Referring to
[0037] As shown in
[0038] Referring to
[0039] The inward facing surface 128 includes a hole 132 bore in the panel sized to fit over the outlet valve 114 of the transport vehicle (shown in
[0040] It should be understood that the side surfaces 124 and 126 will be shaped and structured to join with the shape of the inward facing surface 128 (as show in
[0041] Referring to
[0042] The dock mating surface 134 is configured to mate with and releasably seal with the compression cushions of standard docking stations for liquid comestibles (not shown), which are known in the art. The dock mating surface may be constructed out of the same material as the rest of the pump compartment 104 or may be constructed out of any steel, aluminum alloy or plastic material capable of withstanding the forces exerted during the docking process. In an embodiment, the dock mating surface 134 measures approximately 42″ wide by 51″ tall along the exterior frame edges 142 and approximately 29″ wide by 36″ tall along the interior frame edges 140. It should be understood that the above sizes are exemplary, and standard based on the current standard for docking stations. It should be understood that the size of the dock mating surface 134 can be adapted to accommodate different docking station standards that may arise. The dock mating surface 134 is permanently attached to the top surface 120, bottom surface 122, and side surfaces 124 and 126 of the pump compartment 104. As shown in
[0043] The dock mating surface 134 is manufactured and configured to comply with 3-A standards as described above for the pump compartment 104 and with PMO standards for docking stations including, but not limited to, being capable of mating with a receiving/shipping dock cushion that seals at a minimum on the top and sides of the interior of the pump compartment 104 from the outside environment. The dock mating surface 134 should be smooth and free of snag points; and be of sufficient strength to prevent damage to the trailer under compression of the docking cushion.
[0044] Referring to
[0045] As shown in
[0046] As shown in
[0047] The top surface 120 of the pump compartment 104 will have a drip guard 156 movably attached (shown in
[0048] Because the cabinet system 100 is affixed to the rear surface of the transport vehicle 102 and not built into or partially built into the body of the transport vehicle 102 (like most pump cabinets in the industry), the cabinet system 100 must be manufactured to independently support the weight of the equipment to be contained within the cabinet system 100 and have sufficient structure and rigidity to maintain the sanitary requirements of the 3-A standards discussed above and to withstand the forces exerted onto the cabinet system during the docking process. While actual loads on the cabinet system 100 and forces exerted during the docking process may vary, in an embodiment, the cabinet system 100 is capable of handling up to 1500 pounds of equipment, the top surface 120 of the pump compartment 104 is capable of withstanding up to 500 pounds of equipment load, and the pump compartment 104 (including the dock mating surface) is capable of withstanding forces in excess of 5,000 pounds of force. Accordingly, the pump compartment 104 and pump compartment doors 144 must be manufactured to have sufficient rigidity and structure to comply with the pump compartment sealing requirements of 3-A standards and to not be damaged by the compression cushions when the dock mating surface 134 mates with a docking station.
[0049] Examples of sufficiently constructed pump compartment door(s) 144 are shown in
[0050] In addition, as shown in
[0051] Referring to
[0052] Referring to
[0053] Referring to
Motor Compartment 106:
[0054] Referring to
[0055] In general, the motor compartment 106 includes a top surface 170, a bottom surface 171 substantially parallel to the top surface, two substantially parallel side surfaces: a pump side surface 172 and an outside side surface 173 substantially perpendicular to the top surface 170 and bottom surface 171, an inward facing surface 174, and an outward facing surface 175 forming a rectilinear shaped cabinet. The top surface 170, bottom surface 171, inward facing surface 174, pump side surface 172 and outside side surface 173 are primarily solid panels or sheets of material permanently joined together to form the shape of a substantially rectangular box in compliance with the A-3 standards. Each surface may be an individual panel joined to the other panels or may be a one or more panels bent and joined at seams to form the prescribed shape.
[0056] As shown in
[0057] The inward facing surface 174 may be flat, bent or curved to mimic and accommodate for the shape of the rear surface of the transport vehicle 102 or to mimic the shape of the inward facing surface 128 of the pump compartment. The inward facing surface 174 of the motor compartment 106 may be attached to the inward facing surface 128 of the pump compartment 104 on the edge that the two surfaces share. In an embodiment, the inward facing surface 174 of the motor compartment 106 and the inward facing surface 128 of the pump compartment 104 may be a singular surface that spans both the pump compartment 104 and the motor compartment 106. The inward facing surface 174 of the motor compartment 106 may be attached and affixed to the rear surface of the transport vehicle 102 in a permanent or semi-permanent manner.
[0058] The outside side surface 173 will be shaped and structured to join with the shape of the inward facing surface 174 of the motor compartment 106. The pump side surface 172 will be shaped and structured to join with the shape of the inward facing surface 174. The pump side surface 172 may have a hole bore in it for attaching the motor 138 (which is contained in the motor compartment 106) to the pump 136 (which is contained in the pump compartment 104). The hole in the pump side inward facing surface 174 aligns with the hold in the side surface (124 or 126) of the pump compartment 104. Further, the pump side surface 172 may include a pulley shroud 178 (or other protective shroud) inside the motor compartment 106 to protect the operator from moving parts of the motor 138. The pulley shroud 178 is parallel to the pump side surface 172 and may be removable. The pump compartment 104 and motor compartment 106 are sealed around the motor 138 and pump 136 connection point. The pump side surface 172 is affixed and attached to the side surface (124 or 126) of the pump compartment 104 on the same side where the pump 136 is situated. The pump side surface 172 may be releasably or permanently attached. In an embodiment the pump side surface 172 is not panel of material, but instead uses the side surface (124 or 126) of the pump compartment 104 as the pump side surface 172 of the motor compartment 106.
[0059] The outward facing surface 175 of the motor compartment 106 is substantially open for access to the interior of the motor compartment 106 and includes motor compartment door(s) 177. The outward facing surface 175 of the motor compartment 106 may include a panel that frames the interior of the motor compartment 106 such that the surface is substantially open to the interior of the motor compartment 106. In another embodiment, the outward facing surface 175 of the motor compartment 106 is completely open and only includes motor compartment door(s) 177 covering the outward facing surface 175. The outward facing surface 175 of the motor compartment 106 is positioned a distance between the outward facing surface 130 of the pump compartment 104 and the rear surface of the transport vehicle 102 such that the outward facing surface 175 of the motor compartment 106 does not interfere with the full opening of the pump compartment door(s) 144 and does not interfere with the docking process. This distance may vary based on cabinet system 100 configurations as discussed above.
[0060] The motor compartment door(s) 176 is/are primarily rectangular in shape and, when in the closed position, completely cover and seal the interior of the motor compartment 106 to meet 3-A standards as stated above. When in the open position, the motor compartment door(s) 176 provide access to the interior of the motor compartment 106. The motor compartment door(s) 176 is/are attached to the motor compartment 106 in any manner commonly known.
[0061] The top surface 170 of the motor compartment 106 may or may not have a drip guard 156 movably attached. The drip guard 156 (if included with the motor compartment 106) may be separate from the drip guard 156 for the pump compartment 104 or may be a continuation of the drip guard 156 for the pump compartment 104. The drip guard 156 for the motor compartment will be attached to the top surface 170 of the motor compartment 106 and operate in the same manner as the drip guard 156 for the pump compartment 104. The top surface 170 of the motor compartment 106 may be a separate panel from the top surface 120 of the pump compartment. In an embodiment, the top surface 170 of the motor compartment may be the same panel as the top surface 120 of the pump compartment 104 such that the top surface 170 of the motor compartment 106 is an extension of the top surface 120 of the pump compartment 104.
[0062] The motor 138 may be mounted to the top surface 170 of the motor compartment 106. To support the weight of the motor 138, the top surface 170 of the motor compartment 106 may be reinforced in a similar manner as the top surface 120 of the pump compartment 104. This can be achieved whether the surfaces are separate surfaces or a joint surface.
Other Compartments 108:
[0063] Referring to
[0064] In general, the other compartment 108 includes a top surface 180, a bottom surface 181 substantially parallel to the top surface, two substantially parallel side surfaces 182 and 183 substantially perpendicular to the top surface 180 and bottom surface 181, an inward facing surface 184, and an outward facing surface 185 forming a rectilinear shaped cabinet. The top surface 180, bottom surface 181, inward facing surface 184, and side surfaces 182 and 183 are primarily solid panels or sheets of material permanently joined together to form the shape of a substantially rectangular box. Each surface may be an individual panel joined to the other panels or may be a one or more panels bent and joined at seams to form the prescribed shape.
[0065] As shown in
[0066] The inward facing surface 184 may be flat, bent or curved to mimic and accommodate for the shape of the rear surface of the transport vehicle 102 or to mimic the shape of the inward facing surface 128 of the pump compartment 104. The inward facing surface 184 of the other compartment 108 may be attached to the inward facing surface 128 of the pump compartment 104 on the edge that the two surfaces share in embodiments where they share a surface. In an embodiment, the inward facing surface 184 of the other compartment 108 and the inward facing surface 128 of the pump compartment 104 may be a singular surface that spans both the pump compartment 104 and the other compartment 108 (and optionally the motor compartment 106). The inward facing surface 184 of the other compartment 108 may be attached and affixed to the rear surface of the transport vehicle 102 in a permanent or semi-permanent manner.
[0067] It should be understood that the side surfaces 182 and 183 of the other compartment 108 will be shaped and structured to join with the shape of the inward facing surface 184. The side surfaces 182 and 183 may be attached to any adjacent surfaces or may incorporate any adjacent surfaces as the side surface 182 or 183 of the other compartment 108.
[0068] The outward facing surface 185 of the other compartment 108 is substantially open for access to the interior of the other compartment 108 and may or may not include other compartment door(s) 186.
[0069] The outward facing surface 185 of the other compartment 108 is substantially open for access to the interior of the other compartment 108 and may or may not include other compartment door(s) 186. The outward facing surface 185 of the other compartment 108 may include a panel that frames the interior of the other compartment 108 such that the surface is substantially open to the interior of the other compartment 108. In another embodiment, the outward facing surface 185 of the other compartment 108 may be completely open and may or may not include other compartment door(s) 186 covering the outward facing surface 185. The outward facing surface 185 of the other compartment 108 is positioned a distance between the outward facing surface 130 of the pump compartment 104 and the rear surface of the transport vehicle 102 such that the outward facing surface 185 of the other compartment 108 does not interfere with the full opening of the pump compartment doors 144 and does not interfere with the docking process. This distance may vary based on cabinet system 100 configurations as discussed above.
[0070] In embodiments with other compartment door(s) 186, the other compartment door(s) 186 is/are primarily rectangular in shape and, when in the closed position, completely cover and seal the interior of the other compartment 108. When in the open position, the other compartment door(s) 186 provide access to the interior of the other compartment 108. The other compartment door(s) 186 is/are attached to the other compartment 108 in any manner commonly known.
[0071] In embodiments where the other compartment 108 is positioned at the top of the cabinet system, the top surface 180 of the other compartment 108 may or may not have a drip guard 156 movably attached. The drip guard 156 (if included with the other compartment 108) may be separate from the drip guard 156 for the pump compartment 104 or may be a continuation of the drip guard 156 for the pump compartment 104 (and optionally for the motor compartment 106). The drip guard 156 for the motor compartment will be attached to the top surface 180 of the other compartment 108 and operate in the same manner as the drip guard 156 for the pump compartment 104. The top surface 180 of the other compartment 108 may be a separate panel from the top surface 120 of the pump compartment. In an embodiment, the top surface 180 of the other compartment 108 may be the same panel as the top surface 120 of the pump compartment 104 such that the top surface 180 of the other compartment 108 is an extension of the top surface 120 of the pump compartment 104 (and optionally of the motor compartment 106).
[0072] The top surface 180 of the other compartment 108 may be reinforced in a similar manner as the top surface 120 of the pump compartment 104. This can be achieved whether the surfaces are separate surfaces or a joint surface.
[0073] It should be understood that there may be more than one other compartment 108 configured and affixed to the cabinet system 100 and the other compartments 108 may be of different configurations and sizes or there may be no other compartments 108. It should further be understood that the other compartments 108 will be attached to the cabinet system 100 by shared adjacent surfaces to the pump compartment 104, the motor compartment 106, and any additional other compartments 108. Further the other compartments 108 may share adjacent surfaces with the pump compartment 104, the motor compartment 106, and any additional other compartments 108 such that there is only one panel between the shared adjacent surfaces. For example, an other compartment 108 may be configured and attached to the bottom surface 171 of the motor compartment 106, or the bottom surface 181 of the first other compartment 108, or both.
[0074] It should also be understood that the 3-A standards apply to the pickup, transport, and delivery of milk. The cabinet system 100 may not be configured to be in full compliance with the 3-A standards when being used for purposes that do not require the compliance with 3-A standards, for example, juice, sugar syrups, oils, etc. However, regardless of the use and necessary standards, at minimum the cabinet system 100 will include a pump compartment 104 with a dock mating surface 134 covered by moveable pump compartment door(s) 144.
[0075] Directional terms, such as “top,” “upper,” “bottom,” “lower,” “outward,” “inward,” “end,” etc., are used for convenience in referring to the accompanying pictures. In general, the directional terms refer to a direction on the invention in relation to position and placement on the invention.
[0076] Any version of any component or method step of the invention may be used with any other component or method step of the invention. The elements described herein can be used in any combination whether explicitly described or not.
[0077] All combinations of method steps as used herein can be performed in any order, unless otherwise specified or clearly implied to the contrary by the context in which the referenced combination is made.
[0078] As used herein, the singular forms “a,” “an,” and “the” include plural referents unless the content clearly dictates otherwise.
[0079] Numerical ranges as used herein are intended to include every number and subset of numbers contained within that range, whether specifically disclosed or not. Further, these numerical ranges should be construed as providing support for a claim directed to any number or subset of numbers in that range. For example, a disclosure of from 1 to 10 should be construed as supporting a range of from 2 to 8, from 3 to 7, from 5 to 6, from 1 to 9, from 3.6 to 4.6, from 3.5 to 9.9, and so forth.
[0080] All patents, patent publications, and peer-reviewed publications (i.e., “references”) cited herein are expressly incorporated by reference in their entirety to the same extent as if each individual reference were specifically and individually indicated as being incorporated by reference. In case of conflict between the present disclosure and the incorporated references, the present disclosure controls.
[0081] The devices, methods, compounds and compositions of the present invention can comprise, consist of, or consist essentially of the essential elements and limitations described herein, as well as any additional or optional steps, ingredients, components, or limitations described herein or otherwise useful in the art.
[0082] While this invention may be embodied in many forms, what is described in detail herein is a specific preferred embodiment of the invention. The present disclosure is an exemplification of the principles of the invention, and it is not intended to limit the invention to the particular embodiments illustrated. It is to be understood that this invention is not limited to the particular examples, process steps, and materials disclosed herein as such process steps and materials may vary somewhat. It is also understood that the terminology used herein is used for the purpose of describing particular embodiments only and is not intended to be limiting, since the scope of the present invention will be limited to only the appended claims and equivalents thereof.
[0083] It is to be understood that the following claims are exemplary in nature only, and do not and should not be interpreted to place any limitations on any claims in any subsequent applications whatsoever.
[0084] This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to make anew the invention. Any dimensions or other size descriptions are provided for purposes of illustration and are not intended to limit the scope of the claimed invention. Additional aspects can include slight variations, as well as greater variations in dimensions as required for use in the industry. The patentable scope of the invention may include other examples that occur to those skilled in the art.