MONITORING APPARATUS AND METHOD FOR A SPRINKLER PUMP TEST RUN
20250334113 · 2025-10-30
Inventors
Cpc classification
G01M3/26
PHYSICS
F04B51/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/182
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B51/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A monitoring apparatus for a pump test run of a sprinkler pump. The sprinkler includes at least one pump housing surrounding a wet chamber, a drive shaft arranged sealed against the pump housing by a gland packing, and a drive mechanically coupled to the drive shaft, the gland packing being configured and adapted for the passage of leakage fluid from the pump housing into a dry chamber. The monitoring apparatus includes a measuring unit adapted to detect the leakage fluid passing through the gland packing from the pump housing into the dry chamber during the pump test run, and is configured to generate a stop signal to switch off the sprinkler pump and/or an alarm signal if the flow rate falls below a predefined minimum.
Claims
1. A monitoring apparatus for a pump test run of a sprinkler pump, the sprinkler pump comprises: at least one pump housing surrounding a wet chamber, a drive shaft arranged sealed against the pump housing by a gland packing, and a drive mechanically coupled to the drive shaft, the gland packing being configured for the passage of leakage fluid from the pump housing into a dry chamber, the monitoring apparatus comprises a measuring unit adapted to detect the leakage fluid passing through the gland packing from the pump housing into the dry chamber during the pump test run, and the measuring unit is configured to generate a stop signal to switch off the sprinkler pump and/or an alarm signal when the flow rate falls below a predefined minimum.
2. The monitoring apparatus according to claim 1, wherein the monitoring apparatus also has a control unit, the control unit being connected to the measuring unit and the drive in a signal-conducting manner, the control unit or the measuring unit being configured to generate the alarm signal and/or the stop signal to switch off the sprinkler pump.
3. The monitoring apparatus according to claim 2, wherein the measuring unit comprises a collecting vessel configured to detect the leakage fluid and the measuring unit is configured to detect the leakage fluid in the collecting vessel based on at least one fill level.
4. The monitoring apparatus according to claim 3, wherein the measuring unit or the control unit is adapted to generate the alarm signal and/or the stop signal to switch off the sprinkler pump when, during an initial filling of the collecting vessel, the at least one fill level of the leakage fluid in the collecting vessel is not reached within a predefined initial filling time t.sub.0.
5. The monitoring apparatus according to claim 4, wherein the measuring unit or the control unit is configured to check whether, during the initial filling of the collecting vessel, an initial filling time t.sub.S0 until the at least one fill level is reached satisfies a first inequality t.sub.S0<t.sub.0 and is also configured to detect, when the first inequality is satisfied, filling times t.sub.S until the at least one fill level is reached in further filling cycles.
6. The monitoring apparatus according to claim 5, wherein a shut-off element is arranged on the collecting vessel, and the measuring unit or the control unit is configured to open the shut-off element to drain the accumulate leakage fluid and then to close the shut-off element when the at least one fill level is reached, and configured to detect a filling cycle time t.sub.Z between two successive fillings of the collecting vessel until the at least one fill level is reached again, and to generate the alarm signal and/or the stop signal to switch off the sprinkler pump when t.sub.Z satisfies a second inequality t.sub.Z>t.sub.1 where t.sub.1 is a predefined filling cycle time t.sub.1.
7. The monitoring apparatus according to claim 6, wherein the filling cycle time t.sub.Z satisfies the equation t.sub.Z=t.sub.S+t.sub.A, where t.sub.A is a predefined drain time between opening and closing the shut-off element to drain the accumulated leakage fluid.
8. The monitoring apparatus according to claim 7, wherein a float configured to detect the leakage fluid is movably arranged in the collecting vessel and the measuring unit is configured to detect the at least one fill level based on the position of the float.
9. The monitoring apparatus according to claim 8, wherein the measuring unit comprises a position determination device configured to determine at least one position of the float.
10. The monitoring apparatus according to claim 9, wherein the position determination device comprises at least one reed contact arranged on the collecting vessel and at least one magnetic element connected to the float or the float formed from a magnetic material.
11. The monitoring apparatus according to claim 10, wherein the control unit is connected to the at least one reed contact in a signal-conducting manner, and the measuring unit or the control unit is also configured to detect the initial filling time t.sub.S0 and the filling cycle times t.sub.Z when the switching state of the at least one reed contact is changed by the magnetic element of the float or by the float made of the magnetic material, when the at least one fill level is reached.
12. The monitoring apparatus according to claim 10, wherein the float is configured with an interior enclosed on all sides, in which the at least one magnetic element is arranged.
13. The monitoring apparatus according to claim 12, wherein the float is solid or hollow and has a cylindrical, spherical, cube or cuboid shape.
14. The monitoring apparatus according to claim 12, wherein the float is formed of at least two parts and comprises a lid element and a base element, the lid element and the base element being configured in such a way that they form the interior when joined together.
15. The monitoring apparatus according to claim 14, wherein the interior is formed by a recess which extends at least partially in the lid element and/or in the base element.
16. The monitoring apparatus according to claim 15, wherein the lid element has a fluid-draining surface topology on the side facing away from the base element.
17. The monitoring apparatus according to claim 14, wherein the base element has at least one spacer element on a side facing away from the lid element, which ensures the flow of the leakage fluid between a support element of the collecting vessel and the base element.
18. The monitoring apparatus according to claim 14, wherein the float has a through-recess which extends from the lid element to the base element.
19. The monitoring apparatus according to claim 8, wherein a cross-sectional geometry of the collecting vessel is at least substantially similar to a cross-sectional geometry of outer walls of the float, so that the outer walls of the float are spaced on all sides from inner walls of the collecting vessel, while maintaining a minimum distance from one another.
20. A method for monitoring a pump test run of a sprinkler pump, the sprinkler pump comprises: at least one pump housing surrounding a wet chamber, a drive shaft arranged sealed against the pump housing by a gland packing, and a drive mechanically coupled to the drive shaft, the gland packing being configured for the passage of leakage fluid from the pump housing into a dry chamber, the method comprising the steps of: detecting the leakage fluid passing from the pump housing via the gland packing into the dry chamber during the pump test run by a measuring unit of a monitoring apparatus; and generating an alarm signal and/or a stop signal to switch off the sprinkler pump when the flow rate falls below a predefined minimum.
21. The method according to claim 20, wherein the monitoring apparatus includes a control unit being connected to the measuring unit and the drive in a signal-conducting manner, and wherein the generation of the alarm signal and/or the stop signal to switch off the sprinkler pump taking place by the control unit or the measuring unit.
22. The method according to claim 21 further comprising: detecting the leakage fluid in a collecting vessel based on at least one fill level of the leakage fluid in the collecting vessel by the measuring unit.
23. The method according to claim 22 further comprising: generating the alarm signal and/or the stop signal to switch off the sprinkler pump by the control unit or the measuring unit when, during an initial filling of the collecting vessel, the at least one fill level of the leakage fluid in the collecting vessel is not reached within a predefined initial filling time t.sub.0.
24. The method according to claim 23, wherein during the initial filling of the collecting vessel the method further comprises: checking by the measuring unit or the control unit whether an initial filling time t.sub.S0 until the at least one fill level is reached satisfies a first inequality t.sub.S0<t.sub.0; and detecting filling times t.sub.S until the at least one fill level is reached in further filling cycles when the first inequality is satisfied, by the measuring unit or the control unit.
25. The method according to any of claim 24 further comprising: opening, by the measuring unit or the control unit, a shut-off element arranged on the collecting vessel in order to drain the accumulated leakage fluid when the at least one fill level is reached; closing, by the measuring unit or the control unit, the shut-off element; detecting, by the measuring unit or the control unit, a filling cycle time t.sub.Z between two successive fillings of the collecting vessel until the at least one fill level is reached again; and generating, by the measuring unit or the control unit, the alarm signal and/or the stop signal to switch off the sprinkler pump when t.sub.Z satisfies a second inequality t.sub.Z>t.sub.1 where t.sub.1 is a predefined filling cycle time t.sub.1.
26. The method according to claim 25, wherein the filling cycle time t.sub.Z satisfies the equation t.sub.Z=t.sub.S+t.sub.A, where t.sub.A is a predefined drain time between opening and closing the shut-off element to drain the accumulated leakage fluid.
27. The method according to claim 26 further: detecting the leakage fluid with a float movably arranged in the collecting vessel; detecting the at least one fill level based on the position of the float by the measuring unit; and determining at least one position of the float by a position determination device.
28. The method according to claim 27 further comprising: detection of the initial filling time t.sub.S0 and the filling cycle time t.sub.Z when a switching state of at least one reed contact changes, the position determination device being formed by the at least one reed contact arranged on the collecting vessel and at least one magnetic element connected to the float, or by the at least one reed contact arranged on the collecting vessel, and the float made of a magnetic material.
29. Water extinguishing system with the monitoring apparatus according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0191] Further useful and/or aspects features and embodiments of the present disclosure are described in the dependent claims and the description. Embodiments are explained in more detail with reference to the attached drawing. Both the monitoring unit according to the present disclosure and the method according to the present disclosure are explained with reference to the drawings. These show the following:
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DETAILED DESCRIPTION OF THE EMBODIMENTS
[0209] In the following figures, the reference number 2 is used both for a sprinkler pump 2 and, according to a third aspect of the present disclosure, for a pump 2. Consequently, the pump test run corresponds to the pump run according to the third aspect of the present disclosure.
[0210]
[0211] In all other figures, the described features of the sprinkler pump 2 are also the features of the pump 2.
[0212] The sprinkler pump 2 or the pump 2 comprises at least one pump housing 3.1 surrounding a wet chamber (not shown in the drawing), a drive shaft 4 arranged sealed against the pump housing 3.1 by a gland packing 5, and a drive A mechanically coupled to the drive shaft 4. The gland packing 5 is configured and adapted for the passage of leakage fluid LF from the pump housing 3.1, in particular from the wet chamber, into a dry chamber.
[0213] The monitoring apparatus 1 comprises a measuring unit 6 which is adapted to detect the leakage fluid LF passing from the pump housing 3.1 via the gland packing 5 into a dry chambernot shown in the drawingduring the pump test run or during the pump run. The monitoring apparatus 1 is configured to generate a stop signal S.sub.stop to switch off the sprinkler pump 2 or the pump 2 and/or an alarm signal if the flow rate falls below a predefined minimum.
[0214] The drive shaft 4 of the sprinkler pump 2 or pump 2 in
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[0216] In a not shown embodiment of the monitoring apparatus 1, the measuring unit 6 is configured to generate the alarm signal and/or the stop signal S.sub.stop to switch off the sprinkler pump 2 or the pump 2.
[0217] A schematic representation of the monitoring apparatus 1 according to the present disclosure in an embodiment with a collecting vessel 8 of the measuring unit 6 is shown in
[0218] In some embodiments, the alarm signal and/or the stop signal S.sub.stop to switch off the sprinkler pump 2 or the pump 2 is generated by the measuring unit 6 or the control unit 7 if, during an initial filling of the collecting vessel 8, the at least one fill level H.sub.R of the leakage fluid LF in the collecting vessel 8 is not reached within a predefined initial filling time t.sub.0.
[0219] In some embodiments, the measuring unit 6 or the control unit 7 is configured and adapted to check whether, during the initial filling of the collecting vessel 8, an initial filling time t.sub.S0 until the at least one fill level H.sub.R is reached satisfies a first inequality t.sub.S0<t.sub.0. The measuring unit 6 or the control unit 7 are further configured and adapted, if the first inequality is satisfied, to detect filling times t.sub.S until the at least one fill level H.sub.R is reached in further filling cycles. This predefined initial filling time t.sub.0 takes into account the above-mentioned dead period after the pump test is started or after the pump 2 is started in order to detect when the flow rate falls below the predefined minimum flow rate. The pump test run or the pump 2 can continue if the measuring unit 6 or the control unit 7 has checked that the first inequality t.sub.S0<t.sub.0 is satisfied, and therefore the flow rate is not below the predefined minimum flow rate. In this case, the filling times t.sub.S until the at least one fill level H.sub.R is reached are detected in further filling cycles.
[0220]
[0221] In some embodiments, the measuring unit 6 or the control unit 7 is configured and adapted to generate the alarm signal and/or the stop signal S.sub.stop to switch off the sprinkler pump 2 or the pump 2 if t.sub.Z satisfies a second inequality t.sub.Z>t.sub.1 where t.sub.1 is a predefined filling cycle time t.sub.1. In some embodiments, the values for the predefined filling cycle time t.sub.1 are obtained from empirical values for the corresponding sprinkler pump type or from test series during commissioning of the sprinkler pump 2 or pump 2 and are stored in the measuring unit 6 or in the control unit 7.
[0222] In some embodiments, the filling cycle time t.sub.Z satisfies the equation t.sub.Z=t.sub.S+t.sub.A, where t.sub.A is a predefined drain time between opening and closing the shut-off element 9 to drain the accumulated leakage fluid LF.
[0223] In some embodiments, the values for the predefined filling cycle time t.sub.1 are in the range of 5 to 180 seconds, in the range of 30 to 90 seconds, or in the range of 15 to 40 seconds.
[0224] Furthermore,
[0225] In some embodiments, the measuring unit 6 shown in
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[0228] As
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[0230] The illustrated embodiments of the float 11 show a float 11 with a cylindrical design. In particular, it is configured as a hollow cylinder. A spherical, cubic or cuboid design or other geometric designs of float 11 is not shown.
[0231] As shown in
[0232] As shown in
[0233] In the embodiment shown in
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[0235] In the embodiment of the float 11 shown in
[0236] As shown in
[0237] Furthermore,
[0238] As shown in
[0239] In some embodiments, the lid element 17 and the base element 18 are joined together with a form-fitting, force-fitting and/or materially bonded connection. For example, they are glued together in a form-fitting manner or configured with a sealing element, thus preventing the ingress of fluid, in particular leakage fluid LF, when the collecting vessel 8 is being filled. This prevents corrosion of the at least one magnetic element 12 or of all magnetic elements 12 arranged in the interior 23.
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[0241] In some embodiments, the tube has an inner diameter that is approximately two to four millimetres larger than the outer diameter of the float 11, which is configured as a hollow cylinder.
[0242] The float 11 is illustrated in the sectional drawing 6b, which shows a section through the axis A-A. The measuring unit 6 has the position determination devicenot shown in the drawingwhich is adapted to determine at least one position of the float 11. In some embodiments, the position determination device comprises the shown collecting vessel 8 with the reed contact 10 arranged thereon and a magnetic element 12 connected to the float 11.
[0243] In some embodiments, the measuring unit 6 further has a connection element 20 for attaching the measuring unit 6, for example to the bearing housing 3.2. This creates a fluid-conducting connection between the leakage fluid outlet opening 14 (see
[0244] This switching signal is used during initial filling to determine the initial filling time t.sub.S0 after the pump test run or pump run has started and also in the subsequent filling cycles to determine the filling cycle time t.sub.Z from the time difference between two successive switching signals or filling switching signals.
[0245] In some embodiments, the shut-off element 9 is in the form of a solenoid valve, is arranged on the collecting vessel 8. The measuring unit 6 or the control unit 7 is configured to open the shut-off element 9 when the at least one fill level H.sub.R is reached and after the switching signal has been generated by the reed contact 10, to drain the accumulated leakage fluid LF and then to close the shut-off element 9 again. In some embodiments, the leakage fluid LF is drained via the drain 15.
[0246] In the illustrated variant of the measuring unit 6 in
[0247] The embodiment of the monitoring apparatus 1 according to the present disclosure with the measuring unit 6, as shown in
[0248] In particular, the monitoring apparatus 1 is configured to open the shut-off element 9 for the drain time t.sub.A before the initial filling of the collecting vessel 8 after the pump test run or pump run is started. This makes it possible to create defined starting conditions for detecting the leakage fluid LF passing into the dry chamber. For example, an absent idle state signal within the predefined warning time is detected if the shut-off element 9 or the reed contact 10 is defective or the float 11 has become jammed in the collecting vessel 8. This is a cost-effective way of monitoring the functionality of the monitoring apparatus 1, as no further resources are required in addition to those already available.
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[0250] The previous remarks on the design of the apparatus according to the present disclosure also apply analogously to the details described below in connection with the method according to the present disclosure.
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[0254] The method is further characterised in that the monitoring apparatus 1 has a control unit 7, the control unit 7 being connected to the measuring unit 6 and the drive A in a signal-conducting manner, the generation 102 of the alarm signal and/or the stop signal S.sub.stop to switch off the sprinkler pump 2 or the pump 2 taking place by the control unit 7 or the measuring unit 6.
[0255] In some embodiments of the method, the following method steps are optionally carried out after the pump test run or the pump run is started, and in some embodiments, before a regular, non-test run start of the drive A: [0256] Checking 103 whether an idle state signal is present within a predefined warning time and [0257] Generation 104 of a warning signal if the predefined warning time is exceeded without the idle state signal being detected, the idle state signal representing a state of operational readiness of the measuring unit 6.
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[0260] The steps of detection 101 and generation 102 shown in
[0261] In a further embodiment of the method, as shown in
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[0269] In some embodiments, the filling cycle time t.sub.Z satisfies the equation t.sub.Z=t.sub.S+t.sub.A, where t.sub.A is a predefined drain time between opening and closing the shut-off element 9 to drain the accumulated leakage fluid LF.
[0270] Further method steps are shown schematically in
[0274] A further optional method step is also shown: [0275] Detection 604 of the initial filling time t.sub.S0, the filling time t.sub.S or the filling cycle time t.sub.Z by the position determination device.
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