CRYSTAL UNIT WITH BUILT-IN TEMPERATURE SENSOR
20250337358 ยท 2025-10-30
Assignee
Inventors
Cpc classification
H03B5/04
ELECTRICITY
International classification
Abstract
A crystal unit with a built-in temperature sensor in a single chamber structure is provided and includes: a container, a depressed portion, an AT-cut quartz-crystal vibrating piece, a temperature sensor, two adhesion pads, and a pedestal made of a crystal disposed between the two adhesion pads and the AT-cut quartz-crystal vibrating piece. Depending on whether the AT-cut quartz-crystal vibrating piece is adhered to the pedestal at the two positions along the X-axis or is adhered to the pedestal at the two positions along the Z-axis, the pedestal made of the crystal has the X-axis, or the Z-axis or a Z-axis of the crystal in a direction parallel to a plane, and is adhered to the two adhesion pads in a positional relationship in which the axis of the pedestal is parallel to the first direction.
Claims
1. A crystal unit with a built-in temperature sensor in a single chamber structure, comprising: a container, in which an AT-cut quartz-crystal vibrating piece is mounted; a depressed portion, disposed in a portion on a bottom surface side of the container, the depressed portion being for mounting a temperature sensor; the AT-cut quartz-crystal vibrating piece, being in a quadrilateral shape in plan view and mounted in the container; the temperature sensor, mounted in the depressed portion; two adhesion pads, disposed at portions corresponding to a peripheral area of the depressed portion of the container along a first direction; and a pedestal made of a crystal, disposed between the two adhesion pads and the AT-cut quartz-crystal vibrating piece, adhered to the two adhesion pads on one end side of one surface, and adhered to the AT-cut quartz-crystal vibrating piece at two positions along an X-axis of a crystal or at two positions along a Z-axis of the crystal on the other surface, wherein depending on whether the AT-cut quartz-crystal vibrating piece is adhered to the pedestal at the two positions along the X-axis or is adhered to the pedestal at the two positions along the Z-axis, the pedestal made of the crystal has the X-axis or one of the Z-axis or a Z-axis of the crystal in a direction parallel to a plane, and is adhered to the two adhesion pads in a positional relationship in which the axis of the pedestal is parallel to the first direction, where, the Z-axis is an axis displaced from a true Z-axis of the crystal derived from a cut angle of an AT-cut crystal element.
2. A crystal unit with a built-in temperature sensor in an H-shaped structure, comprising: a first chamber, in which an AT-cut quartz-crystal vibrating piece is mounted; a second chamber, in which a temperature sensor is mounted, the second chamber having a bottom surface connected to the first chamber; the AT-cut quartz-crystal vibrating piece, being in a quadrilateral shape in plan view mounted in the first chamber; the temperature sensor, mounted in the second chamber; two adhesion pads, disposed in the first chamber along a first direction; and a pedestal made of a crystal, disposed between the two adhesion pads and the AT-cut quartz-crystal vibrating piece, adhered to the two adhesion pads on one end side of one surface, and adhered to the AT-cut quartz-crystal vibrating piece at two positions along an X-axis of a crystal or at two positions along a Z-axis of the crystal on the other surface, wherein depending on whether the AT-cut quartz-crystal vibrating piece is adhered to the pedestal at the two positions along the X-axis or is adhered to the pedestal at the two positions along the Z-axis, the pedestal made of the crystal has the X-axis or one of the Z-axis or a Z-axis parallel to a plane, and is adhered to the two adhesion pads in a positional relationship in which the axis of the pedestal is parallel to the first direction, where, the Z-axis is an axis displaced from a true Z-axis of the crystal derived from a cut angle of an AT-cut crystal element.
3. The crystal unit according to claim 1, wherein when a thickness of the AT-cut quartz-crystal vibrating piece is represented as t, and a thickness of the pedestal is represented as T, the thickness T of the pedestal is 0.9tT3.1t.
4. The crystal unit according to claim 1, wherein when a thickness of the AT-cut quartz-crystal vibrating piece is represented as t, and a thickness of the pedestal is represented as T, the thickness T of the pedestal is 1.3tT2.7t.
5. The crystal unit according to claim 1, wherein the pedestal is disposed on a side of the adhesion pads with respect to an excitation electrode included in the AT-cut quartz-crystal vibrating piece.
6. The crystal unit according to claim 1, wherein when a thickness of the AT-cut quartz-crystal vibrating piece is represented as t, and a thickness of the pedestal is represented as T, the thickness T of the pedestal is 0.9tT3.1t, and the pedestal is disposed on a side of the adhesion pads with respect to an excitation electrode included in the AT-cut quartz-crystal vibrating piece.
7. The crystal unit according to claim 1, wherein the pedestal has a thickness selected from thicknesses from 30 m to 60 m.
8. The crystal unit according to claim 1, wherein the pedestal is an AT-cut crystal element and is adhered to the two adhesion pads at two points along an X-axis of a crystal of the AT-cut crystal element.
9. The crystal unit according to claim 1, wherein the pedestal is an AT-cut crystal element and is adhered to the two adhesion pads at two points along a Z-axis of a crystal of the AT-cut crystal element.
10. The crystal unit according to claim 1, wherein the pedestal is a Z-cut crystal element and is adhered to the two adhesion pads at two points along an X-axis of a crystal of the Z-cut crystal element.
11. The crystal unit according to claim 3, wherein the pedestal is an AT-cut crystal element and is adhered to the two adhesion pads at two points along an X-axis of a crystal of the AT-cut crystal element.
12. The crystal unit according to claim 3, wherein the pedestal is an AT-cut crystal element and is adhered to the two adhesion pads at two points along a Z-axis of a crystal of the AT-cut crystal element.
13. The crystal unit according to claim 3, wherein the pedestal is a Z-cut crystal element and is adhered to the two adhesion pads at two points along an X-axis of a crystal of the Z-cut crystal element.
14. The crystal unit according to claim 1, wherein the AT-cut quartz-crystal vibrating piece has an oscillation frequency in 76 MHz band including 76.8 MHz, and the pedestal has a thickness selected from thicknesses of 30 m to 60 m.
15. The crystal unit according to claim 5, wherein the AT-cut quartz-crystal vibrating piece has an oscillation frequency in 76 MHz band including 76.8 MHz, and the pedestal has a thickness selected from thicknesses of 30 m to 60 m.
16. The crystal unit according to claim 1, wherein when a depth of the depressed portion is represented as d, a height of the temperature sensor is represented as hs, and a thickness of the pedestal is represented as tx, d<hs and (d+tx)>hs, and a dimension in a direction perpendicular to the first direction of the pedestal is a dimension that avoids a contact with the temperature sensor.
17. The crystal unit according to claim 1, wherein when a depth of the depressed portion is represented as d, a height of the temperature sensor is represented as hs, and a thickness of the pedestal is represented as tx, d<hs and (d+tx)>hs, a dimension in a direction perpendicular to the first direction of the pedestal is a dimension that avoids a contact with the temperature sensor, the AT-cut quartz-crystal vibrating piece has an oscillation frequency in 76 MHz band including 76.8 MHz, and the pedestal has a thickness selected from thicknesses of 30 m to 60 m.
18. The crystal unit according to claim 1, wherein when a depth of the depressed portion is represented as d, a height of the temperature sensor is represented as hs, and a thickness of the pedestal is represented as tx, d<hs and (d+tx)>hs, a dimension in a direction perpendicular to the first direction of the pedestal is a dimension that avoids a contact with the temperature sensor, the AT-cut quartz-crystal vibrating piece has an oscillation frequency in 76 MHz band including 76.8 MHz, the pedestal has a thickness selected from thicknesses of 30 m to 60 m, and the pedestal is an AT-cut crystal element or a Z-cut crystal element.
19. The crystal unit according to claim 1, wherein when a depth of the depressed portion is represented as d, and a height of the temperature sensor is represented as hs, d>hs, the pedestal has a thickness selected from thicknesses of 30 m to 60 m, and the pedestal is an AT-cut crystal element or a Z-cut crystal element.
20. The crystal unit according to claim 1, wherein when a depth of the depressed portion is represented as d, and a height of the temperature sensor is represented as hs, d>hs, the AT-cut quartz-crystal vibrating piece has an oscillation frequency in 76 MHz band including 76.8 MHz, the pedestal has a thickness selected from thicknesses of 30 m to 60 m, and the pedestal is an AT-cut crystal element or a Z-cut crystal element.
21. The crystal unit according to claim 1, wherein the container includes: a main body portion made of a ceramic, having a second depressed portion as the depressed portion for mounting the temperature sensor; and a ring-shaped member made of a metal, the ring-shaped member is connected to the main body portion and serves as a side wall forming a first depressed portion for housing the AT-cut quartz-crystal vibrating piece, and the first depressed portion has a planar shape in a quadrilateral shape and a size wider than a size of the second depressed portion, wherein the two adhesion pads are disposed on a portion of the main body portion on a side of a first side wall corresponding to a first side of the ring-shaped member.
22. The crystal unit according to claim 2, wherein the first chamber includes a ring-shaped member that is made of a metal for housing the AT-cut quartz-crystal vibrating piece and serves as a side wall forming a depressed portion having a planar shape in a quadrilateral shape, and the two adhesion pads are disposed on a portion of the first chamber on a side of a first side wall corresponding to a first side of the ring-shaped member.
23. The crystal unit according to claim 1, wherein the container includes: a main body portion made of a ceramic, having a second depressed portion as the depressed portion for mounting the temperature sensor; and a ring-shaped member made of a metal that is connected to the main body portion and serves as a side wall forming a first depressed portion for housing the AT-cut quartz-crystal vibrating piece, and the first depressed portion has a planar shape in a quadrilateral shape and a size wider than a size of the second depressed portion, wherein the two adhesion pads are disposed on a portion of the main body portion on a side of a first side wall corresponding to a first side of the ring-shaped member, and wherein the pedestal includes: a first wiring pattern for connection with the AT-cut quartz-crystal vibrating piece on a first surface; a second wiring pattern for connection with the container on a second surface opposite of the first surface; and a third wiring pattern that connects the first wiring pattern and the second wiring pattern to a side wall, and the third wiring pattern is disposed on a side wall of the pedestal positioned on an opposite side of a side wall opposed to the first side wall.
24. The crystal unit according to claim 2, wherein the first chamber includes a ring-shaped member that is made of a metal for housing the AT-cut quartz-crystal vibrating piece and serves as a side wall forming a depressed portion having a planar shape in a quadrilateral shape, wherein the two adhesion pads are disposed on a portion of the first chamber on a side of a first side wall corresponding to a first side of the ring-shaped member, and wherein the pedestal includes: a first wiring pattern for connection with the AT-cut quartz-crystal vibrating piece on a first surface; a second wiring pattern for connection with the container on a second surface opposite of the first surface; and a third wiring pattern that connects the first wiring pattern and the second wiring pattern to a side wall, and the third wiring pattern is disposed on a side wall of the pedestal positioned on an opposite side of a side wall opposed to the first side wall.
25. The crystal unit according to claim 23, further comprising: cut-out portions, being disposed at two ends of the side wall of the pedestal opposed to the first side wall.
26. The crystal unit according to claim 23, wherein the first wiring pattern and the second wiring pattern each include a retreat portion that retreats to a center side from an edge of the pedestal at least on a side of the first side wall of the pedestal.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] The foregoing and additional features and characteristics of this disclosure will become more apparent from the following detailed description considered with reference to the accompanying drawings, wherein:
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
DETAILED DESCRIPTION
[0022] The following describes respective embodiments according to a first disclosure and a second disclosure of the application with reference to the drawings. Each drawing used in the description is merely illustrated schematically for understanding these disclosures. In each drawing used in the description, the same reference numeral is attached to the similar component, and its description is omitted in some cases. Structural examples, used members, and the like described in the following explanations are merely preferable examples within the scope of this disclosure. Therefore, this disclosure is not limited to only the following embodiments.
1. Embodiment of First Disclosure
1-1. First Embodiment
[0023]
[0024] This crystal unit 10 includes a container 13 in which the AT-cut quartz-crystal vibrating piece 11 is mounted, a depressed portion 17 that is provided in a portion in a bottom surface side of the container 13 and is for mounting a temperature sensor 15, the quartz-crystal vibrating piece 11 mounted in the container 13, and the temperature sensor 15 mounted in the depressed portion 17.
[0025] Furthermore, the crystal unit 10 includes two adhesion pads 13a, 13b provided with a predetermined interval therebetween along a first direction a (see
[0026] The depressed portion 17 is formed in a state of being unevenly distributed in one side in a longitudinal direction of the container with respect to the container 13, this uneven distribution widens a part of the peripheral area of the depressed portion 17 of the container 13, and the adhesion pads 13a, 13b are provided in this widened portion.
[0027] Furthermore, the crystal unit 10 includes the pedestal 23 made of a crystal. This pedestal 23 made of the crystal is disposed between the two adhesion pads 13a, 13b and the quartz-crystal vibrating piece 11, is adhered to the two adhesion pads 13a, 13b on one end side on one surface via a first conductive adhesive 21, and the quartz-crystal vibrating piece 11 is adhered on the other surface at two positions along the X-axis of the crystal or two positions along the Z-axis of the crystal via a second conductive adhesive 25.
[0028] Moreover, depending on whether the quartz-crystal vibrating piece 11 is adhered to the pedestal at the two positions along the X-axis of the crystal or is adhered to the pedestal at the two positions along the Z-axis of the crystal, this pedestal 23 made of the crystal has this axis (the X-axis of the crystal or one of the Z-axis or a Z-axis of the crystal) in a direction parallel to a plane of the pedestal, and is adhered to the two adhesion pads 13a, 13b in a positional relationship where this axis is parallel to the first direction a. This will be described in detail with reference to
[0029] The quartz-crystal vibrating piece 11 is adhered in a predetermined relationship to this pedestal 23 via the second conductive adhesive 25. The quartz-crystal vibrating piece 11 and the temperature sensor 15 are airtightly sealed, for example, vacuum-sealed with the lid member 19. The following specifically describes respective components.
[0030] In particular, as illustrated in
[0031] The quartz-crystal vibrating piece 11 is selected from one that is so-called X-long with a long side parallel to the X-axis, which is the crystallographic axis of the crystal, and a short side parallel to the Z-axis, which is the crystallographic axis of the crystal, or one that is so-called Z-long with the long side parallel to the Z-axis of the crystal and the short side parallel to the X-axis of the crystal, or one that has a planar shape in square and has one side parallel to the X-axis of the crystal or parallel to the Z-axis so as to correspond to the design of the crystal unit.
[0032] The container 13 is constituted of a ceramic package having a planar shape in a quadrilateral shape, specifically, a rectangular shape in this case. The container 13 includes a dike 13c along an edge thereof, and the quartz-crystal vibrating piece 11 and the temperature sensor 15 are mounted using a space surrounded by the dike 13c. In detail, the container 13 includes the depressed portion 17 (also referred to as a second depressed portion in descriptions of a preferable container and the like in the section seven later) in the quadrilateral shape in plan view in which the temperature sensor 15 is mounted at a portion on the bottom surface side, and includes the two adhesion pads 13a, 13b in the peripheral area of the depressed portion 17. Furthermore, there are provided connecting terminals 17a, 17b on which the temperature sensor 15 is mounted on the plane of the container 13 corresponding to the bottom surface of the depressed portion 17. The pedestal 23 is mounted on the adhesion pads 13a, 13b, and the temperature sensor 15 is mounted on the connecting terminals 17a, 17b. The temperature sensor 15 in the case of this example is in a configuration of being mounted in the depressed portion 17 such that a longitudinal direction is perpendicular to the first direction a, and therefore, the connecting terminals 17a, 17b are disposed to be arranged along the direction perpendicular to the first direction a.
[0033] The container 13 has four corners on an outer bottom surface where external connecting terminals 13d, 13e, 13f, 13g for connecting the crystal unit 10 to any electronic equipment, for example, an electronic substrate for a mobile phone are provided (see
[0034] The dike 13c of the container 13 has a top surface treated as appropriate for the sealing method. In this case, since seam sealing is used for the sealing, a seam ring (not illustrated) is disposed on the top surface of the dike 13c. The sealing method may be a sealing method by a brazing material such as gold tin. In the case, a metallizing pattern for sealing with gold tin may be disposed on the top surface of the dike 13c. The dike 13c is made of a ceramic. Also, as illustrated in
[0035] The container 13 including the depressed portion 17, the adhesion pads 13a, 13b, the dike 13c, the conductor 13m, the connecting terminals 17a, 17b, the external connecting terminals 13d, 13e, 13f, 13g can be manufactured by, for example, a ceramic package manufacturing technology.
[0036] The temperature sensor 15 is preferred to be constituted of a thermistor. However, it is not limited to the thermistor, and another thing, such as a diode, may be used for the temperature sensor 15. This is because the temperature sensor is achievable by using temperature dependence of a PN junction portion of the diode.
[0037] The lid member 19 can be any member corresponding to the sealing method. When the seam sealing is used for the sealing method, the lid member 19 can be constituted of, for example, a nickel-plated kovar material member.
[0038] While the first conductive adhesive 21 and the second conductive adhesive 25 are not limited thereto, it is preferred to use a silicone-based conductive adhesive. For the first conductive adhesive 21 and the second conductive adhesive 25, the same adhesives may be used or the different adhesives may be used, but it is preferred to use the same adhesives.
[0039] While the pedestal 23 is not limited thereto, it is preferred to use one in a quadrilateral shape in plan view. This is because machining of the pedestal is easy. However, the planar shape of the pedestal 23 may be any shape including, for example, a triangle, a trapezoidal shape tapered toward the distal end side in width, and the like.
[0040] The size of the pedestal 23 is not limited thereto, but in the example of, for example,
[0041] For the pedestal 23, respective appropriate ones are used depending on whether the quartz-crystal vibrating piece 11 is connected to the pedestal at the two positions along the X-axis of the crystal or the quartz-crystal vibrating piece is connected to the pedestal at the two positions along the Z-axis of the crystal. This will be specifically described with reference to
[0042]
[0043] The pedestal is adhered to the adhesion pads and the quartz-crystal vibrating piece 11 is adhered to the pedestal such that the quartz-crystal vibrating piece 11 and the pedestal 23a or 23b have the X-axes of the respective crystals in a positional relationship parallel to the first direction a (see
[0044]
[0045] The pedestal is adhered to the adhesion pads and the quartz-crystal vibrating piece 11 is adhered to the pedestal such that the quartz-crystal vibrating piece 11 and the pedestal 23c have the Z-axes of the respective crystals in a positional relationship parallel to the first direction a (see
[0046] Note that, on the respective pedestals 23a, 23b, 23c described above, the X-axis and the Z-axis of the pedestal are not necessarily truly the same as the X-axis and the Z-axis of the quartz-crystal vibrating piece. Within the scope of the object of the disclosure, the case where the respective axes of the two have slight angle deviations and the case where parallelism between the two are deviated are allowed.
[0047] In the crystal unit 10 of this embodiment, as can be seen from the exploded view of the crystal unit 10 illustrated in
1-2. Second Embodiment
[0048] Next, a crystal unit 30, which is a second embodiment of the first disclosure, will be described. This will be described with reference to
[0049] The crystal unit 10 in the first embodiment has, as illustrated in
2. Embodiments of Second Disclosure
[0050] Next, embodiments of a second disclosure (a crystal unit with a built-in temperature sensor having an H-shaped structure) will be described with reference to
[0051]
[0052] A difference between the second disclosure and the first disclosure is that a chamber 13x is configured as the chamber 13x having a cross-sectional surface taken in a thickness direction looking like an H shape made by stacking a first chamber 13x1 in which the AT-cut quartz-crystal vibrating piece is mounted and a second chamber 13x2 having a bottom surface connected to this first chamber and in which the temperature sensor 15 is mounted, and the quartz-crystal vibrating piece 11 and the temperature sensor 15 are mounted in the corresponding chambers. Accordingly, the configuration other than that is substantially the same as the configuration of the first embodiment described with reference to
[0053]
[0054] The effects of this application is obtainable also with those having the H-shaped structure illustrated in
3. Experimental Results and Analysis Results of Finite Element Method for Describing Features of the Present Disclosure
3-1. Regarding Pedestal
[0055] One of the features of the disclosure is that a predetermined pedestal made of a crystal is used as the pedestal, and the examination result that has led to this feature will be described below.
3-1-1. Frequency Hysteresis Depending on Presence/Absence of Pedestal
[0056] The inventors of the application manufactured a plurality of the crystal units 10 (Example) described with reference to
[0057] Next, hysteresis characteristics of respective frequency versus temperature characteristics of the samples of these Example and Comparative Example were measured. While the illustration is omitted, the measurement was performed using a temperature control device including a substrate with a Peltier element and a temperature controller that controls a temperature of the Peltier element, a frequency measurement device, and a temperature measurement device.
[0058] Specifically, the samples of Example and Comparative Example are connected to the substrate having the Peltier element. The frequency measurement device is connected to the terminals 13e, 13g connected to the quartz-crystal vibrating piece 11 among the external connecting terminals (13d to 13g in
[0059] Next, the temperature of the Peltier element is raised to t1 degrees to tn (tn>t1) degrees at a predetermined temperature interval and in a predetermined temperature rising condition using the temperature control device, and then immediately is decreased to t1 degrees in the same temperature changing condition as the temperature increase. Actual temperatures of the respective crystal units 10 at these temperature rise and temperature decrease were measured using the temperature sensor 15 and the temperature measurement device, and the frequency of the quartz-crystal vibrating piece 11 was measured using the frequency measurement device. On the basis of these measurement results, frequency versus temperature characteristics at temperature rise and frequency versus temperature characteristics at temperature decrease were extracted.
[0060] Next, respective frequency differences at the same temperature, that is, frequency hysteresis information of the frequency versus temperature characteristics at temperature rise and the frequency versus temperature characteristics at temperature decrease were obtained, and a mean value of the frequency difference were calculated for each evaluation sample.
[0061] Using these mean values, a mean value, the maximum value, the minimum value of the above-described frequency differences of the sample group of Example and a mean value, the maximum value, the minimum value of the above-described frequency differences of the sample group of Comparative Example were obtained. These results are shown in Table 1. The frequency difference is shown in a unit of ppm, which is a ratio obtained by dividing the frequency difference by the oscillation frequency. From Table 1, it is seen that the frequency difference between the temperature rise and the temperature decrease defined above of Example with respect to that of Comparative Example is 0.06/0.0260.23, and is as small as approximately one-fifth when compared in the mean values. It is seen that the maximum value of Example with respect to that of Comparative Example is 0.09/0.960.09, and is as small as approximately one-eleventh as well.
TABLE-US-00001 TABLE 1 Frequency difference between temperature rise and temperature decrease Mean Maximum Minimum value value value Example (AT-cut crystal element pedestal) 0.06 0.09 0.02 Comparative Example (no pedestal) 0.26 0.96 0.01 Unit: ppm
3-1-2. Material of Pedestal and Crystallographic Axis of Pedestal
[0062] The following evaluations by the finite element method were performed as another evaluation. Four types of analytical models, which are models of the finite element method imitating the crystal unit 10 described using
TABLE-US-00002 TABLE 2 Quartz-crystal Axis connecting two Material of Crystallographic axis of pedestal Stress vibrating piece bonding points pedestal adjusted for quartz-crystal vibrating piece (kPa) Analytical Model 1 X-long Z-axis of crystal Ceramic Amorphous, therefore no applicable axis 365.9 Analytical Model 2 X-long Z-axis of crystal Crystal Z-cut plate Z-axis being perpendicular to plate surface 385.7 of pedestal, therefore no applicable axis Analytical Model 3 Z-long X-axis of crystal Crystal Z-cut plate X-axis of Z-cut plate 11.7 Analytical Model 4 X-long Z-axis of crystal Crystal AT-cut plate Z-axis of AT-cut plate 9.8
[0063] From Table 2, it is seen that the stresses generated at the centers of the quartz-crystal vibrating pieces due to the above-described temperature change are approximately 366 to 386 kPa in Analytical Model 1 and Analytical Model 2, on the other hand, are approximately 10 kPa in Analytical Model 3 and Analytical Model 4, which are as small as approximately one-thirty seventh. It is seen that with respect to the crystallographic axis equivalent to a line segment connecting the two bonding points of the quartz-crystal vibrating piece, using the pedestal made of the crystal having the crystallographic axis that matches this crystallographic axis in an appropriate axis relationship enables reduction of the stress.
[0064] Accordingly, from the results in Table 1 and the results in Table 2, it is seen that appropriately selecting and using the pedestal made of the AT-cut crystal or the pedestal made of the Z-cut crystal as the pedestal taking the adhesion direction of the two points of the AT-cut quartz-crystal vibrating piece into account is effective in reducing the heat stress at the adhesion structure part of the crystal unit.
3-1-3. Pedestal Thickness and Stress in Quartz-Crystal Vibrating Piece
[0065] As yet another evaluation by the finite element method, how the thickness of the pedestal made of the crystal affects the stress in the quartz-crystal vibrating piece was examined. Specifically, eight types of analytical models, which are Analytical Model 4 in Table 2, with different thicknesses T of the pedestal made of the AT-cut crystal differing from one another by 10 m increments from 10 m to 80 m were prepared. Von Mises stresses generated at center points of the quartz-crystal vibrating pieces in the models when the respective analytical models were changed in temperature from 25 C. to 105 C. were obtained.
[0066]
[0067] Accordingly, it is possible to say that the thicker the thickness T of the pedestal is, the better it is, but there is a limit as if it is too thick, the pedestal fails to fit within the container of the crystal unit. By examining the proper value of the thickness of the pedestal on the basis of these, the following is concluded.
[0068] In the case of this analytical model, the thickness of the quartz-crystal vibrating piece is approximately 22 m (resulting from oscillation frequency of 76.8 MHz), and therefore, the thickness of the quartz-crystal vibrating piece of 22 m is set as a reference. Then, the thickness T of the pedestal is preferably 20 mT or a thickness equal to or more than the thickness of the quartz-crystal vibrating piece, and by considering it to be housed in the container, the thickness T of the pedestal is preferably 20 mT70 m or the thickness of the quartz-crystal vibrating pieceT70 m. When the thickness T of the pedestal is in a range from approximately 20 am, which is slightly thinner than the thickness of the quartz-crystal vibrating piece, to 60 m, the stress is smaller than the other cases, and therefore, the thickness T of the pedestal is preferably 20 mT60 m, and is more preferably 30 mT60 m. It is also possible to conclude as follows by generalizing the above-described examination results.
[0069] When the thickness of the quartz-crystal vibrating piece is t, and the thickness of the pedestal is T, T0.9t is preferred. It is preferably 0.9tT3.1t or tT3.1t, more preferably 0.9tT2.7t or tT2.7t, and further more preferably 1.3tT2.7t. Here, the numerical value of 0.9 is based on 20/220.9 in the above-described numerical value. The numerical value of 3.1 is based on 70/223.18. The numerical value of 2.7 is based on 60/222.7. The numerical value of 1.3 is based on 30/221.36.
3-1-4. Distance Between Quartz-Crystal Vibrating Piece and Pedestal, and Angle Formed by them
[0070] The following evaluation was performed as another evaluation.
[0071]
[0072] In the case of this example, it is said that the distance h should be set to an appropriate value that is equal to or more than 20 m and takes the limitation of the container in the height direction and the like into account from
[0073]
[0074] It is considered that the conductive adhesive 25 is less likely to flow to the center side of the quartz-crystal vibrating piece 11 if the distance h or the angle is set to be large to some extent, thereby being considered to successfully reduce the effect of the conductive adhesive to the vibrator to allow suppression of degraded CI.
[0075] When the distance h is small, a negative effect of stray capacitance from the pedestal to the excitation electrode occurs in some cases, and therefore, the distance h should be large to some extent by taking the countermeasure thereof into account.
3-1-5. Size and Shape of Pedestal
[0076] The embodiments described above have described the examples in which the pedestal is larger than the quartz-crystal vibrating piece. However, it is considered that the pedestal does not have to be that large as long as it is in the range where the effect of the heat stress to the quartz-crystal vibrating piece can be reduced and there is no problem in adhesive strength, and from the reason of, for example, avoiding the contact between the quartz-crystal vibrating piece and the pedestal. The pedestal does not have to be that large even when the effects of the distance h and the angle described above are taken into account. Accordingly, the consideration relating to the size of the pedestal will be described below with reference to
[0077]
[0078] That is,
[0079] A first example has a long side dimension La1 of the pedestal with which the distal end position of the pedestal 23 is positioned between the distal end position of the quartz-crystal vibrating piece and the distal end position of the excitation electrode.
[0080] A second example has a long side dimension Lx of the pedestal with which the distal end position of the pedestal 23 is positioned between the distal end position of the excitation electrode and the center position of the excitation electrode.
[0081] A third example has a long side dimension Ly of the pedestal with which the distal end position of the pedestal 23 is positioned between the center position of the excitation electrode and a position at an end of the excitation electrode on a side of the conductive adhesive 25.
[0082] A fourth example has a long side dimension Lz of the pedestal with which the distal end position of the pedestal 23 is positioned between the position at the end of the excitation electrode on the side of the conductive adhesive 25 and the conductive adhesive 25.
[0083] Selecting any one of La1, Lx, Ly, or Lz for the long side dimension of the pedestal may be determined corresponding to the design of the crystal unit 10. However, it is considered that the long side dimension of the pedestal should be Lz described above when considering that the pedestal is only necessary to be in the range where the reduction of effect of the heat stress to the quartz-crystal vibrating piece and the like are achieved and there is no problem in adhesive strength. That is, it is considered that the distal end position of the pedestal should be positioned between the position at the end of the excitation electrode on the side of the conductive adhesive 25 and the conductive adhesive 25 so as to avoid the pedestal 23 from being opposed to the excitation electrode 11a.
[0084] For the three-dimensional structure of the pedestal, as illustrated in
4. Relationship Between Depth of Depressed Portion in which Temperature Sensor is Mounted and Thickness of Pedestal Made of Crystal
[0085] Next, a preferable example relating to a relationship between a depth of the depressed portion for mounting the temperature sensor (also sometimes referred to as the depressed portion in short) and a thickness of the pedestal made of the crystal (also sometimes referred to as the pedestal in short) will be described. This is described with reference to
[0086] When a depth of the depressed portion for mounting the temperature sensor is d1 and a height of the temperature sensor is represented as hs, the crystal unit 10x illustrated in
[0087] In the case of this crystal unit 10x, d1>hs, and therefore, the temperature sensor 15 has a space in an upper side compared with the otherwise case. Accordingly, there is even a case where the pedestal 23 reaches between the quartz-crystal vibrating piece 11 and the temperature sensor 15 (the case like Ly in
[0088] When the depth of the depressed portion for mounting the temperature sensor is represented as d, the height of the temperature sensor is represented as hs, and the thickness of the pedestal 23 is represented as tx, the crystal unit 10y illustrated in
[0089] In the case of this crystal unit 10y, the depth of the depressed portion 17 can be made shallow compared with the crystal unit 10x in
[0090] A crystal unit 10z illustrated in
5. Regarding Depressed Portion for Temperature Sensor
[0091] Next, a specific example of the depressed portion 17 for the temperature sensor will be described. This will be described with reference to
[0092] One example of the depressed portion 17 referred in this disclosure is the depressed portion that is planarly obstructed and has a predetermined depth (the depth d1 and the depth d illustrated in
6. Regarding Quartz-Crystal Vibrating Piece
[0093] While the quartz-crystal vibrating piece 11 described with reference to
[0094] For example, as illustrated in
[0095] While the above-described embodiment has described the example in which the oscillation frequency is 76.8 MHz, the present disclosure is applicable even in the case of another frequency. For example, the present disclosure is effective to those with 50 MHz band proven as a crystal unit with a built-in temperature sensor. Furthermore, the present disclosure is more and more effective to those with further high frequency, which will be utilized in the future, for example, those with 153 MHz band, 306 MHz band, and the like.
[0096] While the above-described embodiments exemplarily described those having the outside dimension of the package in a 1612 size, the present disclosure is applicable to those in other sizes. The present disclosure is applicable to those having the outside dimension of the package in a 1210 size, in a 1008 size, in a further smaller size, and in a size larger than the 1612 size. In the case of those in a small size in particular, the effect of the heat stress further increases as the quartz-crystal vibrating piece is smaller, and therefore, it is considered that the application of the present disclosure facilitates achieving reduction of the heat stress.
[0097] While in the embodiment described above, the temperature sensor is mounted in the depressed portion such that the longitudinal direction of the temperature sensor is parallel to the longitudinal direction of the container, the arrangement direction of the temperature sensor is not limited thereto, and the temperature sensor may be mounted in the depressed portion such that, for example, the longitudinal direction of the temperature sensor is parallel to a short side direction of the container.
7. Another Preferable Container and Another Preferable Pedestal
[0098] The above-described embodiments have exemplarily described the container 13 described with reference to
[0099] However, when further characteristic improvement and size reduction of the piezoelectric device are attempted, for example, the container and the pedestal having the following structures are preferred. The following describes those with reference to
[0100] The preferred container 70 includes a main body portion 70a made of a ceramic having the depressed portion 17 (also referred to as the second depressed portion 17) for mounting the temperature sensor 15, and a ring-shaped member 70c made of a metal that is connected to the main body portion 70a and serves as a side wall that forms a first depressed portion 70b for housing the quartz-crystal vibrating piece 11. The first depressed portion 70b has a planar shape in a quadrilateral shape and a size wider than a size of the second depressed portion 17. In detail, the main body portion 70a has a planar shape in a quadrilateral shape, specifically a rectangular shape, and includes the second depressed portion 17 at a position slightly eccentric from the center in the longitudinal direction. The ring-shaped member 70c made of the metal is connected to the main body portion 70a with, for example, a brazing material along an edge of a surface of the main body portion 70a on a side of the second depressed portion 17. Accordingly, the ring-shaped member 70c made of the metal constitutes the side wall of the first depressed portion 70b. Therefore, a planar shape of the ring-shaped member 70c made of the metal has a shape similar to the dike 13c as illustrated in
[0101] The two adhesion pads 13a, 13b (see
[0102] In the case of this preferred container 70, the depressed portion 70b in which the quartz-crystal vibrating piece 11 is mounted, that is, the first depressed portion 70b is surrounded by the ring-shaped member 70c made of the metal, and thus, in combination with the metallic lid as the lid member 19, advantages of a stronger electromagnetic shield and the like are obtainable. Accordingly, electromagnetic shield resistance of the crystal unit can be enhanced. The depressed portion 70b (cavity) region in which the quartz-crystal vibrating piece 11 is mounted can be defined by the metallic ring, and therefore, a desired depressed portion can be easily formed. Furthermore, while the crystal unit 10 according to the embodiment, as illustrated in
[0103] On the other hand, the preferred pedestal 80 includes first wiring patterns 80a for connection with the quartz-crystal vibrating piece on a first surface, second wiring patterns 80b for connection with the container, specifically for connection with the two adhesion pads 13a, 13b on a second surface opposite of the first surface, and third wiring patterns 80c that connect the first wiring patterns 80a and the second wiring patterns 80b to the side wall, and the third wiring patterns 80c are provided on a side wall of the pedestal 80 positioned on the opposite side of a side wall opposed to the first side wall 70ca.
[0104] The preferred pedestal 80 further includes cut-out portions 80x at two ends of the side wall opposed to the first side wall 70ca. The cut-out portion 80x is preferably constituted of a C-chamfered portion. The size of the cut-out portion 80x is not limited thereto, for example, is 20 m to 70 m in C-dimension, and is preferably approximately 30 m to 50 m.
[0105] Each of the first wiring pattern 80a and the second wiring pattern 80b includes a retreat portion 80d that retreats from an edge of the pedestal 80 to the center side on at least the first side wall 70ca side of the pedestal 80. The retreat portion 80d has a retreat dimension S1 that is only necessary to be a dimension enough for avoiding the first wiring pattern 80a from contacting (short-circuiting) the metallic ring-shaped member 70c even when the pedestal 80 contacts the metallic ring-shaped member 70c. If the retreat dimension S1 is too large, the areas of the wiring patterns are reduced, which is unpreferable. The dimension is not limited thereto, and the retreat dimension S1 is preferably, for example, approximately 30 m to 50 m.
[0106] Each of the first wiring pattern 80a and the second wiring pattern 80b further includes a retreat portion 80e on the pedestal 80 on a side of two side walls intersecting with the side wall opposed to the first side wall 70ca of the container. The retreat portion 80e has a retreat dimension S2 that may be determined similarly to the above-described dimension S1. S1 and S2 may have the same dimension or may have different dimensions. In addition to the retreat portion 80d, the second wiring pattern 80b has a retreat portion 80f having a retreat dimension S3 larger than the retreat dimension of the retreat portion 80d in a center side of the pedestal 80 from the edge of the pedestal 80 near the center of the side where the retreat portion 80d of the pedestal 80 is provided. This retreat portion 80f is a retreat portion for avoiding the second wiring pattern 80b from being damaged by a snapping tool used when each pedestal is snapped off from a wafer after a large number of the pedestals 80 are manufactured in a wafer form. The width and the retreat dimension S3 of this retreat portion 80f are determined by taking the size of the snapping tool into account. However, if the width and the retreat dimension S3 of the retreat portion 80f are too large, the area of the second wiring pattern 80b becomes narrow, which is unpreferable in terms of conductivity, and therefore, this should also be considered for these dimensions.
[0107] With the above-described preferred pedestal 80, the pedestal 80 can be arranged close to the edge of the wall of the container 70 even when the container 70 having the side wall of the first depressed portion 70b constituted of the metallic ring-shaped member 70c is used. This is because the preferred pedestal 80 includes the above-described predetermined retreat portion 80d and the like and/or the cut-out portion 80x, even though the pedestal is arranged close to the edge of the wall of the container 70, the first wiring pattern 80a, the second wiring pattern 80b, and the third wiring pattern 80c of the pedestal 80 are not short-circuited with the metallic ring-shaped member 70c. Accordingly, the pedestal 80 can be easily mounted even if the mounting margin onto the container 70 is reduced due to the increasingly reduced size of the crystal unit.
[0108] The preferred container 70 and the preferred pedestal 80 may be used instead of the first chamber 13x1 and the pedestal 23 of the crystal unit 50 with a built-in temperature sensor in the H-shaped structure described with reference to
[0109] With the first disclosure and the second disclosure of the application, the crystal unit with the built-in temperature sensor in which a cantilever support structure is heavily used is achievable. In the cantilever support structure, the pedestal made of the crystal is adhered to the adhesion pads in the container or the first chamber in a cantilever manner, and the AT-cut quartz-crystal vibrating piece is adhered to this pedestal made of the crystal in a cantilever manner.
[0110] Moreover, the crystal unit with the built-in temperature sensor that has the structure in which, depending on whether the quartz-crystal vibrating piece is connected to the pedestal at the two positions along the X-axis of the crystal or is connected to the pedestal at the two positions along the Z-axis of the crystal, the pedestal made of the crystal that has the axis corresponding to this axis in the direction parallel to the plane is used, and the quartz-crystal vibrating piece and the pedestal made of the crystal are adhered in the positional relationship in which the crystallographic axis of the quartz-crystal vibrating piece and the crystallographic axis of the pedestal are in the parallel relationship is achievable. Accordingly, the quartz-crystal vibrating piece and the pedestal made of the crystal can be arranged in a state where the crystallographic conditions of the quartz-crystal vibrating piece and the pedestal made of the crystal in the portions between the two bonding points considered to be the most susceptible to the effects of the heat stress and the like are close to one another. Therefore, the effects of thermal expansion coefficients and the like can be reduced compared with the otherwise case.
[0111] Accordingly, with the cantilever support structure and the structure using the predetermined pedestal made of the crystal, the heat stress and the like can be reduced, and therefore, there can be provided the crystal unit with the built-in temperature sensor having the novel structure that can improve the hysteresis of the frequency versus temperature characteristics of the quartz-crystal vibrating piece compared with the conventional one.
[0112] The principles, preferred embodiment and mode of operation of the present invention have been described in the foregoing specification. However, the invention which is intended to be protected is not to be construed as limited to the particular embodiments disclosed. Further, the embodiments described herein are to be regarded as illustrative rather than restrictive. Variations and changes may be made by others, and equivalents employed, without departing from the spirit of the present invention. Accordingly, it is expressly intended that all such variations, changes and equivalents which fall within the spirit and scope of the present invention as defined in the claims, be embraced thereby.