Methods of generating a lubrication interface, methods of enhanching lubrication of moving parts and lubricants
12460146 ยท 2025-11-04
Assignee
Inventors
Cpc classification
C10M177/00
CHEMISTRY; METALLURGY
C10N2070/00
CHEMISTRY; METALLURGY
B82Y30/00
PERFORMING OPERATIONS; TRANSPORTING
B82Y40/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The present invention is concerned with a method of generating a lubrication interface. The method has the steps of a) providing a target substrate and a growth substrate adjacent the target substrate with a confinement space defined therebetween, b) allowing a predetermined amount of water onto a surface of the target substrate in the confinement space thus forming a water layer, c) adding a predetermined amount of a sample of a molybdenum disulfides (MoS.sub.2) layer on the water layer thus allowing the water in the water layer to bind with the surface of the molybdenum disulfides (MoS.sub.2) layer, d) cooling down the target substrate to cryogenic temperature so as to freeze the water layer thus forming a molybdenum disulfides (MoS.sub.2) ice layer on the target substrate, and e) detaching the growth substrate from the molybdenum disulfides (MoS.sub.2) ice layer thus leaving the molybdenum disulfides (MoS.sub.2) ice layer.
Claims
1. A method of generating a lubrication interface, comprising: a) providing a target substrate and a growth substrate adjacent the target substrate, the target substrate and the growth substrate together defining a confinement space therebetween, b) allowing a quantity of water sufficient to form a confined water layer on the surface of the target substrate in the confinement space thus forming a water layer, c) adding a sample of a molybdenum disulfide (MoS.sub.2) layer having a lateral area corresponding to the water layer, thus allowing the water in the water layer to bind with the surface of the molybdenum disulfides (MoS.sub.2) layer, d) cooling down the target substrate to cryogenic temperature so as to freeze the water layer thus forming a molybdenum disulfide (MoS.sub.2) ice layer confined between the MoS.sub.2 and the target substrate, e) detaching the growth substrate from the molybdenum disulfide (MoS.sub.2) ice layer thus leaving the molybdenum disulfide (MoS.sub.2) ice layer, and f) subliming a surrounding area of the ice layer not covered by the molybdenum disulfide (MoS.sub.2) layer, thereby thinning the ice layer to a two-dimensional ice structure having a thickness in the range of 0.5 nm to 5 nm, wherein the molybdenum disulfides (MoS.sub.2) ice layer acts as the lubrication interface.
2. A method as claimed in claim 1, wherein in the step of applying the sample of the molybdenum disulfide (MoS.sub.2), the sample is placed face up-side-down on the water layer.
3. A method as claimed in claim 1, wherein in the step of cooling down the target substrate to cryogenic temperature, the ice layer formed is confined between a van der Waals (vdW) surface of the molybdenum disulfide (MoS.sub.2) layer and the surface of the target substrate.
4. A method as claimed in claim 1, wherein, the method, after the step of detaching the growth substrate, includes a step of subliming surrounding area of the ice layer not covered by the molybdenum disulfide (MoS.sub.2) layer and thinning the ice layer to a two-dimensional (2D) ice layer structure.
5. A method as claimed in claim 4, wherein the molybdenum disulfides (MoS.sub.2) layer is an atomic-thick layered structure.
6. A method as claimed in claim 1, wherein the area of the lubrication interface generated is defined by the area of the molybdenum disulfides (MoS.sub.2) applied on the water layer.
7. A method as claimed in claim 1, wherein the area of the lubrication interface generated depends on the size of the molybdenum disulfide (MoS.sub.2) applied on the water layer.
8. A method as claimed in claim 1, wherein the predetermined amount of pure water is in the range of 1 L to 5 L for per cm.sup.2 of the target substrate and the temperature of pure water is in the range of 20 C. to 80 C.
9. A method as claimed din claim 1, wherein in the step of cooling down the target substrate, the temperature is lowered to 10 C. to 40 C.
10. A method as claimed in claim 4, wherein the step of the subliming the surrounding area of the ice layer not covered by the molybdenum disulfides (MoS.sub.2) layer is conducted dry air or in vacuum.
11. A method as claimed in claim 4, wherein the step of subliming and thinning is conducted until the two-dimensional (2D) ice layer structure reaches a thickness in the range of 0.5 nm to 5 nm.
12. A method of enhancing lubrication of moving parts in conditions with a temperature between 100 C. to 0 C. and a humidity between 5% to 100%, comprising a method of generating a first lubrication interface as claimed in claim 1.
13. A method as claimed in claim 12, wherein the lubrication enhancing method is free of using an oil-based lubricant.
14. A method as claimed in claim 13, wherein the lubrication enhancing method includes using a two-dimensional solid-state lubricant different from the oil-based lubricant.
15. A lubricant made from a method of claim 1, comprising molybdenum disulfide (MoS.sub.2) and water, wherein the ratio of (MoS.sub.2) to water is 1/5 to 1/1 (v/v).
16. A lubricant as claimed in claim 15, wherein the lubricant consists of molybdenum disulfide (MoS.sub.2) and water.
17. A method of enhancing lubrication, comprising using a molybdenum disulfide (MoS.sub.2) ice layer formed by a method as claimed in claim 1 as a two-dimensional solid-state lubricant.
Description
BRIEF DESCRIPTION TO THE DRAWINGS
(1) The patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawing(s) will be provided by the Office upon request and payment of the necessary fee.
(2) Some embodiments of the present invention will now be explained, with reference to the accompanied drawings, in which:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS OF THE INVENTION
(20) Low temperature and high humid conditions significantly degrade the performance of solid-state lubricants consisting of van der Waals (vdW) atomic layers, owing to the liquid water layer attached/intercalated to the vdW layers, which greatly enhances the interlayer friction. Nevertheless, during the course leading to the present invention, it is demonstrated that, using low temperature in situ atomic force microscopy (AFM) and friction force microscopy (FFM), the unexpected ultra-low friction between two-dimensional (2D) ice, a solid phase of water confined to the 2D space, and the 2D molybdenum di-sulphides (MoS.sub.2). In the context of the present invention, low temperature and high humid conditions refers to a temperature between 100 C. to 0 C. and a humidity between 5% to 100%. By two-dimensional (2D) space, it refers to a very thin confinement with a thickness of 0.5 to 5 nm. The friction of MoS.sub.2 and 2D ice is reduced by up to more than 30% as compared to bare MoS.sub.2 and rigid surface. Phase transition of liquid water into 2D ice under mechanical compression is also achieved. The significant reduction in friction is advantageous in different contexts, e.g. allowing novel frictionless water/ice transport technology in nanofluidic systems, high-performance lubricants for operating at low temperature and high humid environments.
(21) The present invention is concerned with the unprecedented reduction in friction in a low temperature high humidity environment. One aspect of the present invention is concerned with the preparation of an ultrathin 2D ice confined to 2D MoS.sub.2 mono-atomic layer via atomic force microscopy (AFM) and friction force microscopy (FFM). Even though in conventional systems water/humidity tends to increase the friction observed by FFM, in the present invention the presence of 2D ice actually lowers the surface friction measured on MoS.sub.2 by up to over 30%. This significant and unexpected reduction in friction is attributed to the ultrahigh lubricity between the 2D ice and MoS.sub.2. Furthermore, the entire 2D ice layer under the MoS.sub.2 can be easily pushed and removed by the scanning AFM tip hence showing excellent dynamics of the 2D ice confined to the 2D vdW layers. The present invention suggests that although either low temperature or high humid conditions would hamper the lubricity performances of solid-state lubricants, a combined low temperature and high humid effect could oppositely benefit the lubricity by the intercalated 2D ice. Further, the low efficiency of water transportation in vdW layered materials due to the high interfacial friction would be mitigated by reducing the thickness of water/ice (confine the water layer into 2D scale) or by reducing the temperature to enable the 2D ice formation. Hence, in the point of energy saving, it is promising to employ 2D ice for water or water-based solution transportation, instead of using the conventional liquid state for transportation.
EXPERIMENTS
(22) In experiments leading the present invention, in-situ AFM was employed to investigate the interaction between 2D MoS.sub.2/ice, in particular the tribology characteristics of the water and 2D ice capsulated by a single layer-MoS2 (1L-MoS.sub.2) (see Methods and
(23) In previous studies, the 2D water intercalation in the confined area led to initial space expansion and internal pressure reduction that prevents the movement of 2D water layer. Distinctly, in present case the 2D ice layer is originated from the bulky ice film. When this bulky ice film sublimed it spontaneously turned into the 2D ice layer under MoS.sub.2. Therefore, the formed 2D ice layer is highly slippery in contrast to the stationary 2D water layer previously reported. It is to be noted that the 2D ice layer under MoS.sub.2 can tolerate the room temperature (RT) conditions without melting or sublimation, with only some surface coarsening (
(24) Next, the surface friction of MoS.sub.2 with the underlying 2D ice layer is measured using friction force microscope (FFM) (see Methods).
(25) The ultrahigh lubricity of MoS.sub.2/2D ice facilitates the relative motion of 2D ice along the AFM tip scanning (probe) direction (
(26) According to the force mapping measured by the AFM (see Methods and
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where W is friction of identical material surface. is the friction coefficient. The normal load L equal to the sum of F.sub.C, which is the compressive force applied on the surface, and F.sub.A, which is the adhesive force of that surface. Therefore, the 2D ice layer under MoS.sub.2 results in the adhesion decrease of ca. 2 nN on MoS.sub.2 surface (
(28) To evaluate the enhancement of 2D ice layer to the tribological performance of MoS.sub.2, the localized friction curves using FFM was measured and the friction coefficient () values at different positions was calculated. Please see
(29) To understand the mechanism of ultrahigh lubricity interface, the magnitude of the interactions at the Si/MoS.sub.2, MoS.sub.2/2D ice, 2D ice/SiO.sub.2 and 2D ice/Si interfaces was estimated by calculating the adhesion energies using density functional theory (DFT) (see Methods). The DFT calculation results clearly show that the adhesion energy between MoS.sub.2 and Si is quite high at 0.65 eV/f.u., while MoS.sub.2/SiO.sub.2 and MoS.sub.2/2D ice have medium adhesion energy of 0.30 eV/f.u. and 0.35 eV/f.u., respectively. 2D ice/SiO.sub.2 and 2D ice/Si have low adhesion energies of 0.02 eV/f.u. and 0.12 eV/f.u., respectively. The respective atomic structures for these interfaces relaxed by DFT are shown in
(30) The calculation results also revealed the mechanism of the proper way to generate the low friction 2D ice layer under MoS.sub.2. In our experiment, the bucky ice was solidified between MoS.sub.2 and substrate and the ice surface contacted with MoS.sub.2 had higher stability due to its considerable adhesion energy. This stable interface enabled MoS.sub.2 transfer from growth substrate and supported the flat MoS.sub.2 when the surrounding ice was sublimed (see schematics in
(31) Apart from the 2D ice layer explained above, the water nano-droplets encapsulated under MoS.sub.2 exhibit some unique characteristics, indicating the water-to-ice phase transition induced by compression. These encapsulated water nano-droplets have unusual elastic responses to the AFM probe indentation (
(32) Further, the AFM probe scans over these water bumps to record their topography (
(33) The present invention has illustrated the abnormal tribological behavior of ultrathin 2D ice confined to the 2D vdW materials. Evidenced by an in-situ cryogenic AFM and FFM results, the ultrahigh lubricity of the 2D ice confined to 2D MoS.sub.2 can be rationalized by the significantly reduced frictions at the MoS.sub.2/2D ice and 2D ice/SiO.sub.2 interfaces as compared to the original MoS.sub.2 surfaces. We also demonstrated the water-to-ice transition under 2D MoS.sub.2 by mechanical compression. The unveiled ultrahigh lubricity at interface between 2D ice and 2D vdW materials, combined with the phase transition approach for producing ultrathin 2D ice from water, allows the application of the present invention in solid-state lubricants, nano mechanics and nanofluidic system working at low temperature and high humid conditions.
(34) TABLE-US-00001 TABLE 1 The tribological performance of MoS.sub.2/2D ice layer compared with other MoS.sub.2-based products MoS.sub.2-based products Coefficient of friction () Lubricate thin film 0.22 Solid lubricant 0.8 Lubricant composites 0.44 Lubricant additive 0.55 Present invention: Bare MoS.sub.2 0.22 Present invention: MoS.sub.2/2D ice layer 0.18
Methods
(35) Sample Preparation
(36) MoS.sub.2 synthesis: The growth of MoS.sub.2 was performed at atmospheric pressure in a single zone furnace of 1-inch quartz tube. 5.5 mg Na.sub.2MoO.sub.4.Math.2H.sub.2O (>99%, Sigma-Aldrich, 331058) was loaded in the center of the furnace, and a SiO.sub.2 (300 nm)/Si substrate was placed such that it faced the Mo source. 10 mg sulfur powder (99.998%, Sigma-Aldrich) was placed at the upstream of the furnace with a distance of 17.6 cm from the Mo source. After purged with Ar (300 sccm) for 10 minutes, the MoS.sub.2 was grown at 810 C. for 10 min under a 200 sccm of Ar. Later, the furnace was allowed to reach the room temperature naturally.
(37) MoS.sub.2/2D ice layer sample preparation: The target substrate (300 nm-SiO2/Si) was secured on the temperature control stage inside the chamber of AFM E53000E system (Hitachi, Japan) (see
(38) Transfer MoS.sub.2 and MoS.sub.2/graphene heterostructure sample: For comparison, a MoS.sub.2 sample and MoS.sub.2/graphene heterostructure sample have been prepared using conventional PMMA transfer method. A thin layer of Poly (methyl methacrylate) (PMMA) (A4, MicroChem) film was spin-coated on the as-grown sample at a speed of 3000 rpm for 60 sec. Next, the PMMA/MoS.sub.2 has been detached from the growth substrate by using hot KOH 1M solution. Afterwards, the PMMA/MoS.sub.2 has been wash with DI water for 3 times before it was picked-up onto the target SiO.sub.2 substrate or transferred to 1L-graphene/SiO.sub.2 substrate utilizing the dry transfer method.
(39) The 1L-graphene has been grown on 75 m-thick copper (Cu) foil (99.95%, Goodfellow, England) using the tube furnace maintained at 1050 C. The H2 and CH4 gas have been inserted to the heating tube at the ratio of 1:50 for 2 hrs. Later the furnace was allowed to cooldown to the room temperature. Next, a thin layer of PMMA was spin-coated onto the 1L-graphen/Cu foil sample. The Cu foil was etched away by copper etchant (Sigma-Aldrich, 667528). The remained PMMA/1L-graphene has been washed by DI water for 3 times and then was picked up onto the target SiO2 substrate. Samples have been placed into the oven at 60 C. for 2 hrs to dry out all the water and then PMMA layers have been removed by acetone.
(40) AFM measurement: The topographic images were obtained using AFM5300E system (Hitachi, Japan). In order to preserve the 2D ice surface, the Sampling Intelligent Scan (SIS) mode has been used for the observation. A Si-DF3 cantilever (Hitachi, Japan) with approximately 10 nm tip curvature was employed for this purpose. The spring constant of cantilever was about 1.4-1.6 nN/m. Note that the SIS mode is a non-contact mode in which probe only approaches near to the surface at the measuring point. Later, the probe was pulled up to 10 nm and moved to next measurement point. This minimized the heat transfer between the probe and surface. The original surface of the MoS.sub.2/2D ice layer has been preserved during the measurements and the sample stage has been kept constantly at <20 C.
(41) AFM contact mode has been done on 1L-MoS.sub.2/target substrate sample in order to remove the underlying 2D ice or water. A Si-DF3 cantilever under constant compressive force of 1 nN between the probe and surface was employed and the scanning speed were kept at 0.4-0.5 Hz.
(42) Friction Force Microscope (FFM) has been done to obtain the friction force distribution on 1L-MoS.sub.2. For this purpose, a Si-DF3 cantilever under different compressive force from 0 to 70 nN between probe and surface was used. To minimize the humidity effects, 5 sccm of dry N2 flow was inserted to the AFM chamber. The scanning speed were kept at 0.5 Hz and scan direction was turned to 90.
(43) Force mapping: The force curve mapping has been measured using a Si-DF3 cantilever. Prior to the measurement, the tip radius has been estimated using the needle-shape Si grating sample (TGT1, K-TEK). Next, the probe was pressed on the ideal flat Si surface to calculate the sensitivity of the detector in the Z-direction displacement of the probe (DIF sensitivity). The DIF sensitivity for Si-DF3 cantilever is about 7-8 mV/mm. The mapping has been performed on the desired area with the resolution of 256256 points. In each single point, the tip at first pulled up to 100 nm then moved-in for 110 nm toward the sample surface and a force curve (F-d curve) has been detected respectively to the tip movement.
(44) Photoluminescence (PL) and Raman measurement: The PL and Raman spectra of MoS.sub.2 samples were carried out using the confocal Raman system (Renishaw Raman Spectroscopy 2000, UK) with the 514 nm excitation laser. The single spectra were measured under the 50 lens (0.75 N.A.) with the laser spot size of 500 nm and the exposure time of 10 s.
(45) Density Functional Theory Calculation: Spin-polarized density function theory (DFT) calculations are performed by using the Vienna ab initio Simulation Package (VASP) program package within the projector augmented wave (PAW). The exchange-correlation interactions are described with the generalized gradient approximation (GGA) in the form of the Perdew, Burke, and Ernzernhof (PBE) functional. The kinetic energy cutoff for the plane-wave basis set is chosen as 400 eV, and the distance of vacuum layer is set to be more than 20 , which is sufficiently large to avoid interlayer interactions. The DFT-D3 scheme of Grimme for the vdW correction is applied to obtain the interactions of 2D-substrates and adsorbates. The electronic SCF tolerance is set to 10-4 eV. The internal coordinates of adsorbates including MoS.sub.2 and 2D ice have been fixed. The optimized distances between various substrates and adsorbates are determined by scanning the Z directions until the energy reaches the lowest value with the gamma point sampling. Amorphous SiO2 structure used as a substrate in this study is from Materials Studio program library based on the previous study. Other unit cells of substrates' structures are obtained by optimizing all atomic positions and lattice constants until the Hellmann-Feynman forces are less than 0.02 eV/ with 15151 k-points samplings.
(46) It should be understood that certain features of the invention, which are, for clarity, described in the content of separate embodiments, may be provided in combination in a single embodiment. Conversely, various features of the invention which are, for brevity, described in the content of a single embodiment, may be provided separately or in any appropriate sub-combinations. It is to be noted that certain features of the embodiments are illustrated by way of non-limiting examples. For example, while aspects of the present invention includes methods of generating a lubrication interface and methods of enhancing lubrication of moving parts, the present invention also includes lubricants or lubricating additives, methods of enhancing lubrication performance of conventional lubricants by adding, for example, a composition comprising a two-dimensional (2D) lubricant/additive having a two-dimensional material-water complex wherein the ration of the two-dimensional material and water is from 1:5 to 1:1 (v/v), as shown by experiments leading to the present invention.
(47) Further, the present invention can be applied in the context of maintaining outdoor traffic and machinery during extreme cold weather with low temperature and/or high humidity. The aforementioned lubricants or additive for lubricants can be used for vehicle engines and drive train parts, aeroplane engines and mechanical parts, drilling machine for mining, compressors, pumps, chucks, collets and tools, etc.
(48) This present invention also can be applied for road/railway coating to prevent ice blocking issue and maintain smooth traffic traveling, which totally exempts the energy or chemical consumption in defrosting/removing ice cover during winter. For example, MoS.sub.2 can be coated on the wheels. When running through the snow-covered road/railways, the snow under the compressive force between MoS.sub.2 on wheels will be turned into lubricating 2-dimensional ice for reducing the friction between wheels and road/railways.
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