Transport Facility
20250333275 ยท 2025-10-30
Inventors
Cpc classification
B65G1/0492
PERFORMING OPERATIONS; TRANSPORTING
G05D1/244
PHYSICS
B66F9/12
PERFORMING OPERATIONS; TRANSPORTING
B65G1/00
PERFORMING OPERATIONS; TRANSPORTING
B65G1/1378
PERFORMING OPERATIONS; TRANSPORTING
G05D2101/22
PHYSICS
International classification
B66F9/06
PERFORMING OPERATIONS; TRANSPORTING
G05D1/244
PHYSICS
B66F9/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A transport vehicle travels with a support surface positioned at a second height if a straight distance (L) from a travel starting point at which the transport vehicle starts traveling while supporting an article to a directional change position (80) at which the transport vehicle is to perform a turning operation that does not involve a change of the orientation of the article is within a predetermined distance (Ls), and the transport vehicle travels with the support surface positioned at a third height if the straight distance (L) is longer than the predetermined distance (Ls).
Claims
1. A transport facility comprising: a transfer point having a placement surface on which an article is placeable; and a transport vehicle comprising: a transfer device configured to transfer the article to and from the transfer point; and a carriage body configured to travel while supporting the transfer device, and wherein: the transport vehicle is configured to travel along a floor and perform a turning operation to change a travel direction at a directional change position determined in accordance with a destination, the transfer device comprises: a support having a support surface configured to support the article from below, a lift configured to raise and lower the support, and a turner configured to turn the support relative to the carriage body about a turning axis extending along an up-down direction, the lift is capable of changing a height of the support surface to a third height lower than the placement surface and a height higher than the third height, the transport vehicle performs the turning operation with the support surface positioned at the height higher than the third height in response to changing a direction of the carriage body without changing an orientation in a plan view of the article supported by the support surface by causing the turner to turn the support relative to the carriage body, and the transport vehicle travels with the support surface positioned at the height higher than the third height if a straight distance from a travel starting point at which the transport vehicle starts traveling while supporting the article to the directional change position at which the transport vehicle is to perform the turning operation that does not involve a change of the orientation of the article is within a predetermined distance, and the transport vehicle travels with the support surface positioned at the third height if the straight distance is longer than the predetermined distance.
2. The transport facility according to claim 1, wherein the height higher than the third height includes a first height higher than the placement surface and a second height lower than the placement surface and higher than the third height, the carriage body is capable of traveling at a predetermined reference speed, and wherein the carriage body travels at a speed lower than the reference speed or stops while the lift raises and lowers the support surface between the first height and the second height or the third height.
3. The transport facility according to claim 2, wherein the lift raises and lowers the support surface between the second height and the third height while the carriage body travels.
4. The transport facility according to claim 1, wherein: the transport vehicle comprises auxiliary supports configured to assist the support in supporting the article, the auxiliary supports are separated from each other with the support therebetween in a plan view, the auxiliary supports each have an auxiliary support surface whose height is fixed, and the third height is the same as or lower than the height of the auxiliary support surface.
5. The transport facility according to claim 4, wherein the transport vehicle performs the turning operation with the support surface positioned at the third height in response to changing the orientation in a plan view of the article supported by the support surface in conjunction with the turning operation.
6. The transport facility according to claim 1, further comprising: a control device, and wherein the control device sets a transport route from a transport source to a transport destination of the article, and determines based on the transport route whether the straight distance is within the predetermined distance.
7. The transport facility according to claim 6, wherein: the transport vehicle comprises a detector, the transport facility further comprises detection target sections that are detectable by the detector and located at a plurality of locations on the floor, the transport route is set in such a manner as to connect a plurality of the detection target sections, and the directional change position is determined based on positions of the plurality of detection target sections.
8. The transport facility according to claim 1, wherein the support has a regular N-sided polygonal shape (N is an integer greater than or equal to three) in a plan view, and wherein the turner turns the support in 360/N degree increments relative to the carriage body.
9. The transport facility according to claim 1, wherein the height higher than the third height includes a first height higher than the placement surface and a second height lower than the placement surface and higher than the third height, the transfer point comprises: a plurality of columns spaced apart from each other at least in a vehicle width direction of the transport vehicle; and article receivers located at upper portions of the columns, wherein the plurality of article receivers each have the placement surface, and wherein the transport vehicle transfers the article to and from the transfer point by raising and lowering the support surface between the first height and the second height or the third height, with the support positioned between the plurality of article receivers in a plan view.
10. The transport facility according to claim 9, wherein the plurality of article receivers each have a regulator protruding upward from the placement surface and configured to regulate a position in a horizontal direction of the article placed on the placement surface, and wherein the first height is set to a position higher than an upper end of the regulator.
11. The transport facility according to claim 1, wherein the support has a circle shape in a plan view, and the turner turns the support at any angle relative to the carriage body.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023]
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[0027]
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[0030]
[0031]
[0032]
[0033]
DESCRIPTION OF THE INVENTION
[0034] Hereinafter, embodiments of a transport facility will be described with reference to the drawings.
[0035] A transport facility 100 includes transfer points 7 having placement surfaces 7f on which articles 9 are to be placed, and transport vehicles 1 each including a transfer device 20 that transfers an article 9 to and from a transfer point 7 and a carriage body 10 that travels while supporting the transfer device 20, as shown in
[0036] Each article 9 of the present embodiment includes a pallet 90 and one or more loads 91 placed on the pallet 90. Each transport vehicle 1 transports a pallet 90 with one or more loads 91 placed thereon, or an empty pallet 90 without a load 91. Each transfer point 7 is configured such that a pallet 90 can be directly placed therein.
[0037] The transport facility 100 of the present embodiment has a travel area RA in which the transport vehicle 1 travels, and a work area WA in which work for articles 9 is performed.
[0038] In the present embodiment, a plurality of transfer points 7 are located at positions adjacent to the travel area RA. Thus, the transport vehicle 1 can transport an article 9 to each of the transfer points 7 by traveling in the travel area RA while carrying the article 9.
[0039] Further, some of the transfer points 7 of the present embodiment are located at positions adjacent to the work area WA. The articles 9 transported to the transfer points 7 adjacent to the work area WA are processed by workers or robots. In the example shown, workers W are located in the work area WA. For example, the workers W in the work area WA perform the work of picking loads 91. In this picking operation, for example, a worker W performs the work of taking necessary loads 91 out of a plurality of loads 91 placed on a pallet 90. Note that the work performed in the work area WA is not limited to the above, and may be the work of stacking loads 91 on pallets 90 or any other work.
[0040] The transport facility 100 of the present embodiment includes a carry-in section 61 in which articles 9 are carried in from outside the facility, a discharge section 62 in which articles 9 are discharged outside the facility, an automated storage (not shown) for storing articles 9, a loading section 51 in which articles 9 are loaded into the automated storage, and an unloading section 52 in which articles 9 are unloaded from the automated storage, as shown in
[0041] The carry-in section 61, the discharge section 62, the loading section 51, and the unloading section 52 of the present embodiment each include a conveyor for transporting articles 9. The conveyor has two transport units 710 spaced apart from each other in a direction (width direction) perpendicular to a transport direction in which articles 9 are transported. Each of the two transport units 710 transports articles 9 along the transport direction while supporting the articles 9 from below. That is, the upper surface of each of the two transport units 710 that constitute the conveyor serves as a placement surface 7f on which articles 9 are placed. The conveyor in this example is constituted by a chain conveyor that transports articles 9 using a pair of chains (transport units 710). Each conveyor serves as a target point for the transfer of articles 9 to and from the transfer device 20 of the transport vehicle 1. That is, the conveyors in the carry-in section 61, the discharge section 62, the loading section 51, and the unloading section 52 of the present embodiment each correspond to the transfer point 7. In other words, the carry-in section 61, the discharge section 62, the loading section 51, and the unloading section 52 each correspond to the transfer point 7.
[0042] Each transfer point 7 of the present embodiment includes a plurality of columns 72 spaced apart from each other at least in the vehicle width direction of the transport vehicle 1 (see
[0043] Each of the article receivers 720 has a placement surface 7f on which an article 9 is placed. In the present embodiment, each transfer point 7 adjacent to the work area WA has four columns 72 (four article receivers 720), as shown in
[0044] Each of the article receivers 720 of the present embodiment has a regulator 721 that protrudes upward from the placement surface 7f and regulates the position in the horizontal direction of the article 9 placed on the placement surface 7f, as shown in
[0045] The transport vehicle 1 of the present embodiment has a detector 40 (see
[0046] A plurality of detection target sections 8 are spaced apart from each other in a regular arrangement in the travel area RA of the present embodiment. Further, the detection target sections 8 are also provided at the respective transfer points 7. In this example, the detection target sections 8 are provided at points on the floor corresponding to the respective transfer points 7. The transport vehicle 1 travels on the floor while correcting its own current position (estimated current position) based on the results of detecting the detection target sections 8 using the detector 40. Each detection target section 8 in this example is constituted by an identification code such as a one-dimensional or two-dimensional code. The detector 40 of the transport vehicle 1 is constituted by a code reader that reads the identification code. However, there is no limitation to this configuration. For example, each detection target section 8 may be constituted by an IC tag, and the detector 40 may be constituted by an IC tag reader. Alternatively, each detection target section 8 may be constituted by a mark, and the detector 40 may be constituted by an image capture device that captures an image of the mark.
[0047] The control device C (see
[0048] The transport vehicle 1 is configured to travel along the floor and perform a turning operation to change the travel direction at a directional change position 80 (see
[0049] The transport vehicle 1 includes the carriage body 10 and the transfer device 20 supported by the carriage body 10, as mentioned above.
[0050] The carriage body 10 includes a travel unit 11. The travel unit 11 of the present embodiment includes a plurality of wheels 11a, which are spaced apart from each other at least in the vehicle width direction, and a travel driver (not shown) that drives the wheels 11a to rotate. The travel driver is constituted by an electric motor or the like, for example.
[0051] The transfer device 20 transfers an article 9 to and from a transfer point 7. While the transport vehicle 1 is at a transfer point 7, the transfer device 20 delivers an article 9 to the transfer point 7 or receives an article 9 from the transfer point 7.
[0052] The transfer device 20 includes a support 21 having a support surface 21f for supporting an article 9 from below, a lift 22 that raises and lowers the support 21, and a turner 23 (see
[0053] The support 21 of the present embodiment is rectangular in a plan view (see
[0054] The turner 23 drives the support 21 to turn about the turning axis Ax that extends along the up-down direction. The turner 23 is constituted by an electric motor or the like, for example.
[0055] The lift 22 of the present embodiment includes a shaft member 22a and a lift driver (not shown) for moving the shaft member 22a back and forth along the up-down direction. In this example, the support 21 is joined to an upper end of the shaft member 22a. The support 21 moves upward and downward along the up-down direction due to the shaft member 22a being driven by the lift driver to move back and forth along the up-down direction. The lift driver is constituted by an electric motor or the like, for example.
[0056] The lift 22 can change the height of the support surface 21f to a first height H1, which is higher than the placement surfaces 7f, a second height H2, which is lower than the placement surfaces 7f, and a third height H3, which is lower than the second height H2. That is, the lift 22 can change the height of the support surface 21f between at least three levels.
[0057] The height of the placement surfaces 7f (hereinafter also referred to simply as a placement surface height H7) is fixed in the present embodiment. The first height H1 is higher than the placement surface height H7. The second height H2 and the third height H3 are lower than the placement surface height H7. That is, the placement surface height H7 is set between the first height H1 and the second and third heights H2 and H3. The transfer device 20 transfers an article 9 to and from the transfer point 7 by raising and lowering the support surface 21f between the first height H1 and the second height H2 or the third height H3. Specifically, the transfer device 20 delivers the article 9 to the placement surfaces 7f by changing the height of the support surface 21f supporting the article 9 from the first height H1 to the second height H2 or the third height H3. The transfer device 20 receives the article 9 supported on the placement surfaces 7f by changing the height of the support surface 21f from the second height H2 or the third height H3 to the first height H1.
[0058] In the present embodiment, the placement surface height H7 is common to the plurality of transfer points 7 in the transport facility 100. Thus, the transfer device 20 can transfer (deliver or receive) the article 9 in all of the transfer points 7 by raising and lowering the support surface 21f between the first height H1 and the second height H2 or the third height H3.
[0059] Specifically, an article 9 is transferred to and from a transfer point 7 adjacent to the work area WA, among the plurality of transfer points 7, as follows. That is, the transport vehicle 1 transfers the article 9 to and from the transfer point 7 by raising and lowering the support surface 21f between the first height H1 and the second height H2 or the third height H3, with the support 21 positioned between the plurality of article receivers 720 in a plan view. The first height H1 of the present embodiment is set to a position higher than the upper end of the regulator 721. Specifically, the first height H1 is set to a position higher than the upper end of the regulator 721 at least by an amount corresponding to the thickness in the up-down direction of the support 21. When delivering an article 9 to the transfer point 7, the transport vehicle 1 enters between the plurality of article receivers 720 in a plan view with the support surface 21f, which is supporting the article 9, positioned at the first height H1. The first height H1 is set to a position higher than the upper end of the regulator 721 of each article receiver 720, as mentioned above. This can prevent the support 21 and the article 9 supported thereby from interfering with the regulator 721 while the transport vehicle 1 enters between the article receivers 720. When receiving an article 9 from the transfer point 7, the transport vehicle 1 that has entered between the plurality of article receivers 720 in a plan view raises the support surface 21f from the second height H2 or the third height H3 to the first height H1 to receive the article 9, and thereafter exits from between the article receivers 720 while maintaining the height of the support surface 21f at the first height H1. This can prevent the support 21 and the article 9 supported thereby from interfering with the regulator 721 while the transport vehicle 1 exits from between the article receivers 720.
[0060] An article 9 is transferred in the carry-in section 61, the discharge section 62,
[0061] the loading section 51, or the unloading section 52, among the transfer points 7, as follows. That is, the transport vehicle 1 transfers an article 9 to and from the transfer point 7 (the carry-in section 61, the discharge section 62, the loading section 51, or the unloading section 52) by raising and lowering the support surface 2 1f between the first height H1 and the second height H2 or the third height H3 with the support 21 positioned between the two transport units 710 in a plan view. When delivering the article 9 to the transfer point 7, the transport vehicle 1 enters between the two transport units 710 in a plan view with the support surface 21f, which is supporting the article 9, positioned at the first height H1. When receiving an article 9 from the transfer point 7, the transport vehicle 1 that has entered between the two transport units 710 in a plan view raises the support surface 21f from the second height H2 or the third height H3 to the first height H1 to receive the article 9, and thereafter exits from between the two transport units 710 while maintaining the height of the support surface 21f at the first height H1.
[0062] The transport vehicle 1 of the present embodiment includes auxiliary supports 30 that assist the support 21 in supporting an article 9. Each auxiliary support 30 has an auxiliary support surface 30f whose height is fixed. The auxiliary supports 30 are fixed to the upper surface of the carriage body 10, and their positions relative to the carriage body 10 are fixed.
[0063] The auxiliary supports 30 of the present embodiment are separated from each other with the support 21 therebetween in a plan view, as shown in
[0064] The first height H1 and the second height H2 are higher than the height of the auxiliary support surfaces 30f, as shown in
[0065] Here, the appropriate orientation (appropriate orientation in a plan view) of the article 9 is different for each of the plurality of transfer points 7. For example, the transfer points 7 adjacent to the work area WA require the orientation of the article 9 to be suitable for performing the work for this article 9. The other transfer points 7, namely the carry-in section 61, the discharge section 62, the loading section 51, and the unloading section 52, require the orientation of the article 9 to be suitable for transporting this article 9.
[0066] In a case where the orientation of the article 9 in a plan view needs to be changed between the transfer point 7 of the transport source Pd and the transfer point 7 of the transport destination Pa (e.g., the case shown in
[0067] The transport vehicle 1 performs a turning operation on the spot to change the travel direction (see
DETAILED DESCRIPTION
[0068] The transport vehicle 1 performs at least two types of turning operations, namely a relative turning operation, which does not involve a change of the orientation of the article 9 in a plan view, and an integral turning operation, which involves a change of the orientation of the article 9 in a plan view.
[0069] The transport vehicle 1 performs a turning operation (relative turning operation) with the support surface 21f positioned at the second height H2 in the case of changing the direction of the carriage body 10 without changing the orientation in a plan view of the article 9 supported by the support surface 21f by causing the turner 23 to turn the support 21 relative to the carriage body 10, as shown in
[0070] In the case of performing the relative turning operation that does not involve a change of the orientation of the article 9 in the plan view, the transport vehicle 1 of the present embodiment turns the support 21 in the opposite direction to the turning direction of the carriage body 10 at the same turning angle as the turning angle of the carriage body 10. The support 21 of the present embodiment has a regular N-sided polygonal shape (N is an integer greater than or equal to three) in a plan view, and the turner 23 turns the support 21 in 360/N degree increments relative to the carriage body 10. This allows the relationship in a plan view between the outer shape of the support 21 and the carriage body 10 to be the same even when the transport vehicle 1 performs a turning operation without the support 21 changing its orientation in a plan view. The support 21 in this example has a square shape (N=4) in a plan view. Accordingly, the turner 23 turns the support 21 in 360/4 degree (90 degree) increments relative to the carriage body 10. That is, the transport vehicle 1 in the example shown in
[0071] In the case of changing the direction of the carriage body 10 while also changing the orientation in a plan view of the article 9 supported by the support surface 21f by integrally turning the support 21 with the carriage body 10, the transport vehicle 1 performs a turning operation (integral turning operation) with the support surface 21f positioned at the third height H3, as shown in
[0072] In the example shown in
[0073] The carriage body 10 of the present embodiment can travel at a predetermined reference speed Vs (see
[0074] The control device C of the present embodiment includes a host control device Ct that manages the entire facility, and a transport control device C1 that is installed in each transport vehicle 1 and controls functional units of the transport vehicle 1, as shown in
EXAMPLE 1
[0075] Next, a description is given of an example in which the transport vehicle 1 transports an article 9 from a transport source Pd to a transport destination Pa, with reference to
[0076]
[0077] In the example shown in
[0078] In this case, the transport vehicle 1 receives the article 9 from the transfer point 7 of the transport source Pd by changing the height of the support surface 21f from the third height H3 to the first height H1 at the transport source Pd, as shown in
[0079] After receiving the article 9, the transport vehicle 1 starts traveling to the next point (the position of the detection target section 8) while supporting the article 9. In the example shown in
[0080] Here, the transport vehicle 1 travels with the support surface 21f positioned at the second height H2 if the straight distance L from the travel starting point (here, the transport source Pd) at which the transport vehicle 1 started traveling while supporting the article 9 to the directional change position 80 (here, the point B) at which the transport vehicle 1 is to perform a turning operation (relative turning operation) that does not involve a change of the orientation of the article 9 is within a predetermined distance Ls. If the straight distance L is within the predetermined distance Ls as in this case, and if the support surface 21f is not positioned at the second height H2 at the travel starting point, the height of the support surface 21f may be changed to the second height H2 before the transport vehicle 1 starts traveling, or while the transport vehicle 1 travels after starting traveling. In the latter case, the transport vehicle 1 completes changing the height of the support surface 21f to the second height H2 before reaching the directional change position 80. The control device C of the present embodiment sets the transport route R from the transport source Pd to the transport destination Pa of the article 9, and determines whether the straight distance L is within the predetermined distance Ls based on the transport route R. The transport route R in this example is a route that combines a straight route along the first direction D1 and a straight route along the second direction D2, as mentioned above. The control device C calculates the straight distance L based on these straight routes that constitute the transport route R, and determines whether the straight distance L is within the predetermined distance Ls. The predetermined distance Ls is determined as appropriate, based on, for example, the management of the facility.
[0081] In the example shown in
[0082] The transport vehicle 1 in the example shown in
[0083] At the point A, the transport vehicle 1 maintains the height of the support surface 21f at the second height H2. The travel speed V of the carriage body 10 at this time is set lower than the reference speed Vs (V<Vs). In this state, the transport vehicle 1 travels from the point A to the point B.
[0084] At the point B, the transport vehicle 1 maintains the height of the support
[0085] surface 21f at the second height H2. The travel speed V of the carriage body 10 at this time is set lower than the reference speed Vs (V<Vs). The travel speed V at the point B is set to zero in this example. The transport vehicle 1, while stopped, performs the relative turning operation at the point B, which is the directional change position 80. The transport vehicle 1 thus directs the travel direction of the carriage body 10 to the next point C without changing the orientation of the article 9 in a plan view. Thereafter, the transport vehicle 1 starts traveling from the point B to the point C.
[0086] In the example shown in
[0087] At the point C, the transport vehicle 1 maintains the height of the support surface 21f at the second height H2. The travel speed V of the carriage body 10 at this time is set lower than the reference speed Vs (V<Vs). The travel speed V at the point C is set to zero in this example. The transport vehicle 1, while stopped, performs the relative turning operation at the point C, which is the directional change position 80. The transport vehicle 1 thus directs the travel direction of the carriage body 10 to the transport destination Pa without changing the orientation of the article 9 in a plan view. Thereafter, the transport vehicle 1 starts traveling from the point C to the transport destination Pa.
[0088] The transport vehicle 1 changes the height of the support surface 21f from the second height H2 to the first height H1 while traveling from the point C to the transport destination Pa. The travel speed V of the carriage body 10 at this time is set lower than the reference speed Vs (V<Vs).
[0089] At the transport destination Pa, the transport vehicle 1 delivers the article 9 to the transfer point 7 of the transport destination Pa by changing the height of the support surface 21f from the first height H1 to the third height H3. The travel speed V of the carriage body 10 at the transport destination Pa is set lower than the reference speed Vs (V<Vs). In this example, the travel speed V of the transport vehicle 1 while delivering the article 9 to the transfer point 7 of the transport destination Pa is set to zero. That is, the carriage body 10 is stopped.
EXAMPLE 2
[0090] Next, a description is given of an example in which the transport vehicle 1 transports an article 9 from a transport source Pd to a transport destination Pa, with reference to
[0091]
[0092] In the example shown in
[0093] In this case, the transport vehicle 1 receives the article 9 from the transfer point 7 of the transport source Pd by changing the height of the support surface 21f from the third height H3 to the first height H1 at the transport source Pd, as shown in
[0094] After receiving the article 9, the transport vehicle 1 starts traveling to the next point (the position of the detection target section 8) while supporting the article 9. In the example shown in
[0095] Here, the transport vehicle 1 travels with the support surface 21f positioned at the third height H3 regardless of whether the straight distance from the travel starting point (here, the transport source Pd) at which the transport vehicle 1 started traveling while supporting the article 9 to the directional change position 80 (here, the point B) at which the transport vehicle 1 is to perform a turning operation (integral turning operation) that involves a change of the orientation of the article 9 is within the predetermined distance. In the example shown in
[0096] The transport vehicle 1 in the example shown in
[0097] At the point A, the transport vehicle 1 maintains the height of the support surface 21f at the third height H3. While the support surface 21f is positioned at the third height H3, the transport vehicle 1 can stably support the article 9 and can therefore travel at high speed, as mentioned above. Accordingly, the travel speed V of the carriage body 10 at this time is set to the reference speed Vs (V=Vs). In this state, the transport vehicle 1 travels from the point A to the point B.
[0098] At the point B, the transport vehicle 1 maintains the height of the support surface 21f at the third height H3. The travel speed V of the carriage body 10 at this time is set lower than the reference speed Vs (V<Vs). The travel speed V at the point B is set to zero in this example. The transport vehicle 1, while stopped, performs the integral turning operation at the point B, which is the directional change position 80. The transport vehicle 1 thus directs the travel direction of the carriage body 10 to the point C and changes the orientation of the article 9 to the proper orientation at the transport destination Pa. Thereafter, the transport vehicle 1 starts traveling from the point B to the point C.
[0099] At the point C, the transport vehicle 1 maintains the height of the support surface 21f at the third height H3. The travel speed V of the carriage body 10 at this time is set to the reference speed Vs (V=Vs). In this state, the transport vehicle 1 travels from the point C to the point D.
[0100] At the point D, the transport vehicle 1 maintains the height of the support surface 21f at the third height H3. The travel speed V of the carriage body 10 at this time is set to the reference speed Vs (V=Vs). In this state, the transport vehicle 1 travels from the point D to the transport destination Pa.
[0101] The transport vehicle 1 changes the height of the support surface 21f from the third height H3 to the first height H1 while traveling from the point D to the transport destination Pa. The travel speed V of the carriage body 10 at this time is set lower than the reference speed Vs (V<Vs).
[0102] At the transport destination Pa, the transport vehicle 1 delivers the article 9 to the transfer point 7 of the transport destination Pa by changing the height of the support surface 21f from the first height H1 to the third height H3. The travel speed V of the carriage body 10 at the transport destination Pa is set lower than the reference speed Vs (V<Vs). In this example, the travel speed V of the transport vehicle 1 while delivering the article 9 to the transfer point 7 of the transport destination Pa is set to zero. That is, the carriage body 10 is stopped.
EXAMPLE 3
[0103] Next, a description is given of an example in which the transport vehicle 1 transports the article 9 from the transport source Pd to the transport destination Pa, with reference to
[0104]
[0105] In the example shown in
[0106] In this case, the transport vehicle 1 receives the article 9 from the transfer point 7 of the transport source Pd by changing the height of the support surface 21f from the third height H3 to the first height H1 at the transport source Pd, as shown in
[0107] After receiving the article 9, the transport vehicle 1 starts traveling to the next point (the position of the detection target section 8) while supporting the article 9. In the example shown in
[0108] In the example shown in
[0109] The transport vehicle 1 in the example shown in
[0110] At the point A, the transport vehicle 1 maintains the height of the support surface 21f at the second height H2. The travel speed V of the carriage body 10 at this time is set lower than the reference speed Vs (V<Vs). In this state, the transport vehicle 1 travels from the point A to the point B.
[0111] At the point B, the transport vehicle 1 maintains the height of the support surface 21f at the second height H2. The travel speed V of the carriage body 10 at this time is set lower than the reference speed Vs (V<Vs). The travel speed V at the point B is set to zero in this example. The transport vehicle 1, while stopped, performs the relative turning operation at the point B, which is the directional change position 80. The transport vehicle 1 thus directs the travel direction of the carriage body 10 to the next point C without changing the orientation of the article 9 in a plan view. Thereafter, the transport vehicle 1 starts traveling from the point B to the point C.
[0112] Here, the transport vehicle 1 travels with the support surface 21f positioned at the third height H3 if the straight distance L from the travel starting point (here, the point B) at which the transport vehicle 1 started traveling while supporting the article 9 to the directional change position 80 (here, the point E) at which the transport vehicle 1 is to perform a turning operation (relative turning operation) that does not involve a change of the orientation of the article 9 is longer than the predetermined distance Ls. If the straight distance L is longer than the predetermined distance Ls as in this case, and if the support surface 21f is not positioned at the third height H3 at the travel starting point, the height of the support surface 2 1f may be changed to the third height H3 before the transport vehicle 1 starts traveling or while the transport vehicle 1 travels after starting traveling. In the latter case, the transport vehicle 1 completes changing the height of the support surface 21f to the third height H3 before reaching the directional change position 80. If the straight distance L is longer than the predetermined distance Ls, the transport vehicle 1 can contribute more to shortening the transport time of the article 9 by traveling at high speed with the height of the support surface 21f set to the third height H3, which is lower than the second height H2, even if the support surface 21f needs to be positioned at the second height H2 later (i.e., the support surface 21f needs to be positioned at the second height H2 in the case of performing the relative turning operation). The center of gravity of the transport vehicle 1 can be lowered by positioning the support surface 21f at the third height H3, allowing the transport vehicle 1 to travel at high speed while stabilizing the orientation of the article 9, as mentioned above. The transport vehicle 1 of the present embodiment travels at the reference speed Vs if the straight distance L is longer than the predetermined distance Ls.
[0113] In the example shown in
[0114] The transport vehicle 1 changes the height of the support surface 21f from the second height H2 to the third height H3 while traveling from the point B to the point C. That is, the lift 22 of the present embodiment raises and lowers the support surface 21f between the second height H2 and the third height H3 while the carriage body 10 travels. Changing the height of the support surface 21f between the second height H2 and the third height H3 does not include a state where the height of the support surface 21f is the first height H1, thereby allowing the orientation of the article 9 to be stabilized relatively easily. Raising and lowering the support surface 21f between the second height H2 and the third height H3 while the carriage body 10 travels can contribute to shortening the transport time of the article 9 as in the above configuration. The travel speed V while the support surface 21f is raised and lowered between the second height H2 and the third height H3 while the transport vehicle 1 travels, i.e., in the example shown in
[0115] At the point C, the transport vehicle 1 maintains the height of the support surface 21f at the third height H3. The travel speed V of the carriage body 10 at this time is set to the reference speed Vs (V=Vs). In this state, the transport vehicle 1 travels from the point C to the point D.
[0116] At the point D, the transport vehicle 1 maintains the height of the support surface 21f at the third height H3. The travel speed V of the carriage body 10 at this time is set to the reference speed Vs (V=Vs). In this state, the transport vehicle 1 travels from the point D to the point E.
[0117] The point E is the directional change position 80 at which the transport vehicle 1 is to perform the relative turning operation that does not involve a change of the orientation of the article 9. At the point E, the support surface 21f needs to be positioned at the second height H2. The transport vehicle 1 changes the height of the support surface 21f from the third height H3 to the second height H2 while traveling from the point D to the point E. It is relatively easy to stabilize the orientation of the article 9 while changing the height of the support surface 21f between the second height H2 and the third height H3, as mentioned above. Thus, the transport vehicle 1 changes the height of the support surface 21f while traveling. Note that the travel speed V of the carriage body 10 at this time is set to the reference speed Vs (V=Vs).
[0118] At the point E, the transport vehicle 1 maintains the height of the support surface 21f at the second height H2. The travel speed V of the carriage body 10 at this time is set lower than the reference speed Vs (V<Vs). The travel speed V at the point E is set to zero in this example. The transport vehicle 1, while stopped, performs the relative turning operation at the point E, which is the directional change position 80. The transport vehicle 1 thus directs the travel direction of the carriage body 10 to the transport destination Pa without changing the orientation of the article 9 in a plan view. Thereafter, the transport vehicle 1 starts traveling from the point E to the transport destination Pa.
[0119] The transport vehicle 1 changes the height of the support surface 21f from the second height H2 to the first height H1 while traveling from the point E to the transport destination Pa. The travel speed V of the carriage body 10 at this time is set lower than the reference speed Vs (V<Vs).
[0120] At the transport destination Pa, the transport vehicle 1 delivers the article 9 to the transfer point 7 of the transport destination Pa by changing the height of the support surface 21f from the first height H1 to the third height H3. The travel speed V of the carriage body 10 at the transport destination Pa is set lower than the reference speed Vs (V<Vs). In this example, the travel speed V of the transport vehicle 1 while delivering the article 9 to the transfer point 7 of the transport destination Pa is set to zero. That is, the carriage body 10 is stopped.
[0121] The above-described transport facility 100 can shorten the transport time of the article 9.
OTHER EMBODIMENTS
[0122] Next, other embodiments of the transport facility are described.
[0123] (1) In the above embodiment, a description has been given of an example in which the support 21 has a regular N-sided polygonal shape (N is an integer greater than or equal to three) in a plan view, and the turner 23 turns the support 21 in 360/N degree increments relative to the carriage body 10. Further, as one example thereof, an example has been described in which the support 21 has a square shape (N=4) in a plan view, and the turner 23 turns the support 21 in 360/4 degree (90 degree) increments relative to the carriage body 10. However, there is no limitation to this example. For example, the support 21 may have a regular octagonal shape (N=8) in a plan view, and the turner 23 may turn the support 21 in 360/8 degree (45 degree) increments relative to the carriage body 10, as shown in
[0124] (2) In the above embodiment, a description has been given of an example in which the lift 22 raises and lowers the support surface 21f between the second height H2 and the third height H3 while the carriage body 10 travels. However, there is no limitation to this example. The lift 22 may alternatively raise and lower the support surface 2 1f between the second height H2 and the third height H3 while the carriage body 10 is stopped.
[0125] (3) In the above embodiment, a description has been given of an example in which the lift 22 can change the height of the support surface 2 1f between at least three levels, namely the first height H1, the second height H2, and the third height H3. The lift 22 may alternatively be capable of changing the height of the support surface 21f between four or more levels.
[0126] (4) In the above embodiment, a description has been given of an example in which each transfer point 7 includes a plurality of columns 72 spaced apart from each other at least in the vehicle width direction of the transport vehicle 1, and article receivers 720 at upper portions of the respective columns 72. However, there is no limitation to this example. Each transfer point 7 may alternatively include, for example, two placement plates that are spaced apart in the vehicle width direction.
[0127] (5) In the above embodiment, a description has been given of an example in which the transport route R is set so as to connect a plurality of detection target sections 8. However, there is no limitation to this example. For example, the transport route R may alternatively be set based on magnetic tape or the like that is provided continuously on the floor. Further, a configuration may also be possible in which the directional change position 80 is not determined based on the position of a detection target object (a detection target object for setting the transport route R, such as the detection target section 8 or magnetic tape) provided on the floor. For example, the transport vehicle 1 can be configured to recognize its own current position based on, for example, a detection signal from a GNSS (Global Navigation Satellite System) receiver, and perform a turning operation in response to the current position reaching the directional change position 80.
[0128] (6) Note that the configuration disclosed in the above embodiment can also be applied in combination with configurations disclosed in other embodiments as long as no contradiction arises. Regarding other configurations as well, the embodiment disclosed herein is merely an example in all respects. Accordingly, various modifications can be made as appropriate without departing from the gist of the present disclosure.
SUMMARY OF THE ABOVE EMBODIMENT
[0129] The summary of the above-described transport facility is described below.
[0130] A transport facility includes: [0131] a transfer point having a placement surface on which an article is placeable; and [0132] a transport vehicle including: [0133] a transfer device configured to transfer the article to and from the transfer point; and [0134] a carriage body configured to travel while supporting the transfer device, [0135] the transport vehicle is configured to travel along a floor and perform a turning operation to change a travel direction at a directional change position determined in accordance with a destination, [0136] the transfer device includes: [0137] a support having a support surface configured to support the article from below, [0138] a lift configured to raise and lower the support, and [0139] a turner configured to turn the support relative to the carriage body about a turning axis extending along an up-down direction, [0140] the lift is capable of changing a height of the support surface to a first height higher than the placement surface, a second height lower than the placement surface, and a third height lower than the second height, [0141] the transfer device transfers the article to and from the transfer point by raising and lowering the support surface between the first height and the second height or the third height, [0142] the transport vehicle performs the turning operation with the support surface positioned at the second height in response to changing a direction of the carriage body without changing an orientation in a plan view of the article supported by the support surface by causing the turner to turn the support relative to the carriage body, and [0143] the transport vehicle travels with the support surface positioned at the second height if a straight distance from a travel starting point at which the transport vehicle starts traveling while supporting the article to the directional change position at which the transport vehicle is to perform the turning operation that does not involve a change of the orientation of the article is within a predetermined distance, and the transport vehicle travels with the support surface positioned at the third height if the straight distance is longer than the predetermined distance.
[0144] According to this configuration, the travel speed of the transport vehicle is unlikely to be high if the straight distance is within the predetermined distance. Thus, even if the article supported by the support surface is maintained at a relatively high position by positioning the support surface at the second height, the carriage body can travel without making the orientation of the article unstable. Further, the transport vehicle can reach the directional change position where the transport vehicle is to perform the turning operation while maintaining the height of the support surface at the second height. Thus, the transport vehicle can transition to the turning operation at this directional change position without changing the height of the support surface.
[0145] Accordingly, the transport time of the article can be shortened. Furthermore, according to this configuration, the center of gravity of the transport vehicle can be lowered by positioning the support surface to the third height if the straight distance is longer than the predetermined distance. The transport vehicle can therefore travel at high speed while stabilizing the orientation of the article. Accordingly, the transport time of the article can also be shortened from this point.
[0146] It is preferable that the carriage body is capable of traveling at a predetermined reference speed, and [0147] the carriage body travels at a speed lower than the reference speed or stops while the lift raises and lowers the support surface between the first height and the second height or the third height.
[0148] While the support surface is positioned at the first height, the position of the article supported by the support surface is higher than while the support surface is positioned at the second or third height, making the orientation of the article less stable accordingly. According to this configuration, if the height of the support surface is changed, and this change includes a state where the height of the support surface is the first height, the carriage body travels at a speed lower than the reference speed, or stops. Therefore, it is possible to change the height of the support surface with high reliability in cases including a state where the height of the support surface is the first height.
[0149] It is preferable that the lift raises and lowers the support surface between the second height and the third height while the carriage body travels.
[0150] Compared to performing a change of the height of the support surface that includes a state where the height of the support surface is the first height, the orientation of the article can easily be stabilized in the case of performing a change of the height of the support surface between the second height and the third height that does not include a state where the height of the support surface is the first height. According to this configuration, in such a case, the travel of the carriage body and the change of the height of the support surface can be performed at the same time by changing the height of the support surface while the carriage body travels. This makes it easy to shorten the transport time.
[0151] It is preferable that the transport vehicle includes auxiliary supports configured to assist the support in supporting the article, [0152] the auxiliary supports are separated from each other with the support therebetween in a plan view, [0153] the auxiliary supports each have an auxiliary support surface whose height is fixed, and [0154] the third height is the same as or lower than the height of the auxiliary support surface.
[0155] According to this configuration, the article can be supported using the auxiliary support surface with the support surface positioned at the third height, thereby supporting the article more stably.
[0156] It is preferable that the transport vehicle performs the turning operation with the support surface positioned at the third height in response to changing the orientation in a plan view of the article supported by the support surface in conjunction with the turning operation.
[0157] According to this configuration, the orientation in a plan view of the article can be changed together with the orientation of the carriage body due to the transport vehicle performing the turning operation while supporting the article using the auxiliary support surface by positioning the support surface at the third height. With this, the orientation in a plan view of the article can be changed to an orientation suitable for the transfer point by the turning operation of the transport vehicle.
[0158] It is preferable that the transport facility further includes a control device, and [0159] the control device sets a transport route from a transport source to a transport destination of the article, and determines based on the transport route whether the straight distance is within the predetermined distance.
[0160] According to this configuration, the control device can more appropriately determine whether the straight distance is within the predetermined distance.
[0161] It is preferable that the transport vehicle includes a detector, [0162] the transport facility further includes detection target sections that are detectable by the detector and located at a plurality of locations on the floor, [0163] the transport route is set in such a manner as to connect a plurality of the detection target sections, and [0164] the directional change position is determined based on positions of the plurality of detection target sections.
[0165] According to this configuration, a relatively simple configuration allows the traveling position of the transport vehicle to be controlled with high accuracy. Further, it is easy to flexibly change the transport route and the directional change position of the transport vehicle in accordance with, for example, the management situation of the facility.
[0166] It is preferable that the support has a regular N-sided polygonal shape (N is an integer greater than or equal to three) in a plan view, and [0167] the turner turns the support in 360/N degree increments relative to the carriage body.
[0168] According to this configuration, even if the transport vehicle performs the turning operation without the support changing its orientation in a plan view, the relationship in a plan view between the outer shape of the support and the carriage body can be made the same. Therefore, the structure of the support and the carriage body can easily be simplified.
[0169] It is preferable that the transfer point includes: [0170] a plurality of columns spaced apart from each other at least in a vehicle width direction of the transport vehicle; and [0171] article receivers located at upper portions of the columns, [0172] the plurality of article receivers each have the placement surface, and [0173] the transport vehicle transfers the article to and from the transfer point by raising and lowering the support surface between the first height and the second height or the third height, with the support positioned between the plurality of article receivers in a plan view.
[0174] According to this configuration, it is possible to easily realize a configuration in which the article can be transferred to and from the transfer point by raising and lowering the support surface.
[0175] It is preferable that the plurality of article receivers each have a regulator protruding upward from the placement surface and configured to regulate a position in a horizontal direction of the article placed on the placement surface, and [0176] the first height is set to a position higher than an upper end of the regulator.
[0177] According to this configuration, the regulator can regulate the position in the horizontal direction of the article placed at the transfer point. Further, it is possible to prevent the support and the regulator from interfering with each other even while the transport vehicle moves in and out of the transfer point with the support surface positioned at the first height.
INDUSTRIAL APPLICABILITY
[0178] The technology according to the present disclosure can be applied to a transport facility that includes a transfer point having a placement surface on which an article is placed, and a transport vehicle including a transfer device configured to transfer the article to and from the transfer point and a carriage body configured to travel while supporting the transfer device.
DESCRIPTION OF REFERENCE SIGNS
[0179] 100: transport facility [0180] 1: transport vehicle [0181] 10: carriage body [0182] 20 transfer device [0183] 21: support [0184] 21f: support surface [0185] 22 lift [0186] 23: turner [0187] 30 auxiliary support [0188] 30f: auxiliary support surface [0189] 40: detector [0190] 7: transfer point [0191] 7f: placement surface [0192] 72: column [0193] 720: article receiver [0194] 721: regulator [0195] 8: detection target section [0196] 80: directional change position [0197] 9: article [0198] Ax: turning axis [0199] C: control device [0200] Pa: transport destination [0201] Pd: transport source [0202] R: transport route [0203] L: straight distance [0204] Ls: predetermined distance [0205] H1: first height [0206] H2: second height [0207] H3: third height [0208] Vs: reference speed