Method for producing brushes, in particular interdental brushes, and brush, in particular interdental brush, and product group comprising a plurality of brushes
11622617 · 2023-04-11
Assignee
Inventors
Cpc classification
B29C45/14065
PERFORMING OPERATIONS; TRANSPORTING
B29C45/14549
PERFORMING OPERATIONS; TRANSPORTING
A46B2200/108
HUMAN NECESSITIES
B29C45/1676
PERFORMING OPERATIONS; TRANSPORTING
B29C45/2626
PERFORMING OPERATIONS; TRANSPORTING
A46B15/0093
HUMAN NECESSITIES
A46B9/02
HUMAN NECESSITIES
International classification
A46B3/00
HUMAN NECESSITIES
Abstract
The invention relates to a brush, in particular an interdental brush, which comprises a bristle-carrying stem defining a longitudinal direction and having an elongate support core, a bristle area having bristles projecting from the bristle-carrying stem, and a neck element connecting the support core to a handle, wherein the handle, the support core and the neck element are injection moulded integrally from a first plastics component, and wherein a second plastics component in the form of an integral layer and the bristles projecting therefrom is mounted on the support core. The invention also relates to corresponding product groups and to a corresponding method.
Claims
1. An interdental brush comprising: a handle having a flattened shape and comprising at least one trough-shaped indentation on at least one of an upper side and an under side; a bristle-carrying stem which defines a longitudinal direction and has an elongated support core; a bristle field comprising bristles which protrude from the bristle-carrying stem, the bristles formed from an integral layer disposed on the support core; and a neck element which connects the support core to the handle, wherein the handle, the support core and the neck element are integrally molded from a first plastics material component, the integral layer is formed from a second plastics material component that at least partially covers the handle and the neck element, and is at least partially disposed in the at least one trough-shaped indentation of the handle, and the at least one trough-shaped indentation is partially surrounded by an edge which merges into a channel-like indentation of the neck element.
2. The interdental brush as claimed in claim 1, wherein the at least one trough-shaped indentation is provided with a structure.
3. The interdental brush as claimed in claim 2, wherein the structure is arranged on an edge or on a bottom of the at least one trough-shaped indentation.
4. The interdental brush as claimed in claim 2, wherein the structure includes at least one of nubs, grooves, and lamellae.
5. The interdental brush as claimed in claim 1, wherein the at least one trough-shaped indentation is at least one of closed and open, and if the trough-shaped indentation is closed, an edge of the trough-shaped indentation is continuous, and, if the trough-shaped indentation is open, at least at one end of the trough-shaped indentation is open.
6. The interdental brush as claimed in claim 1, wherein the integral layer is disposed on the support core flush with the neck element.
7. The interdental brush as claimed in claim 1, wherein the neck element is fully covered by the second plastics material component.
8. The interdental brush as claimed in claim 1, wherein a length of the brush is in a range of 35 to 70 mm.
9. The interdental brush as claimed in claim 1, wherein a height of the brush is in a range of 0.8 to 2.8 mm.
10. The interdental brush as claimed in claim 1, wherein the handle includes at least one through hole.
11. The interdental brush as claimed in claim 10, wherein the at least one through hole is provided in the at least one trough-shaped indentation of the handle.
12. The interdental brush as claimed in claim 10, wherein a further plastics material component is disposed in at least one of the at least one trough-shaped indentation and the at least one through hole.
13. The interdental brush as claimed in claim 1, wherein the second plastics material component is injected onto a rear end of the handle, remote from the neck element, and the second plastics material component overlaps a large part of a surface of the handle, while covering a substantial part of a surface on a rear side of the neck element and covering a surface of the support core completely or on all sides except a bottom side.
14. The interdental brush as claimed in claim 1, wherein a width of the brush is between 3 and 12 mm.
15. The interdental brush as claimed in claim 1, wherein a width of the brush is between 5 and 8 mm.
16. An interdental brush comprising: a handle; a bristle-carrying stem which defines a longitudinal direction and has an elongated support core; a bristle field comprising bristles which protrude from the bristle-carrying stem, the bristles formed from an integral layer disposed on the support core; and a neck element comprising a longitudinal, channel-like indention and which connects the support core to the handle, wherein the handle, the support core and the neck element are integrally molded from a first plastics material component, the integral layer is formed from a second plastics material component that at least partially covers the handle and the neck element, and is at least partially disposed in the longitudinal, channel-like indention of the neck element, and the support core is not surrounded or is only surrounded in part by the layer.
17. The interdental brush as claimed in claim 16, wherein the support core has a diameter that is smaller than a diameter of the neck element.
18. The interdental brush as claimed in claim 16, wherein the handle has a plate-like shape and comprises trough-shaped indentations on at least one of an upper side and an under side.
19. The interdental brush as claimed in claim 18, wherein the second plastics material component extends from the trough-shaped indentations of the handle through the channel-like indention of the neck element up to the support core to form the integral layer with the bristles.
Description
(1) The invention is explained in more detail by way of an exemplary embodiment shown in the drawing, in which, in a purely schematic manner:
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(49) The interdental brush 10 shown in
(50) As can be seen in particular in
(51) The casing 28 and the bristles 20 are produced using the injection molding method from the same plastics material component from which—in the present case—the handle portion 16 and, in the neck portion 14 which connects the bristle field portion 12 to the handle portion 16, the neck shell 32 which surrounds the support core 24 are injected. The casing 28 with the extension 30, the bristles 20, the neck shell 32 and the handle portion 16 which forms the handle 16′ are realized integrally with one another and are formed in one single injection molding step.
(52) It is obviously possible, in a two-component or multiple-component injection molding method, for example to realize the bristle field portion 12 and the neck portion 14 with a first plastics material component in order to form the handle portion 18 with a second plastics material component or, for example, in the handle portion to inject a second component, for example a soft component, onto the part of the handle 16′ formed by the first component in order to improve the grip.
(53) The bristle-carrying stem 18 is realized widening in a (slightly) conical manner from the extension 30 up to the start of the neck portion 14.
(54) The bristles 20 are arranged in bristle rows 34—in the exemplary embodiment shown there are six rows of bristles 34—which extend in the longitudinal direction 22 and in a radial manner and are uniformly distributed in the circumferential direction. In addition, the bristles are situated in bristle planes 36 which extend at right angles to the longitudinal direction 22 and are arranged spaced apart from one another in the longitudinal direction 22. In each case one bristle 20 of each bristle row 34 is situated in each of the bristle planes 36. For the sake of better clarity, the rows of bristles are only shown in
(55) The casing 28 comprises—in the exemplary embodiment shown—grooves, which extend in a straight-line always centrally in each case between two adjacent bristle planes 36 and at right angles to the longitudinal direction, define support points 38 and are at least approximately almost semicircular in cross section, said support points 38 being arranged from space to space in each case between two bristle planes 36 offset by 90° in a direction of rotation.
(56) A thin layer, a film of the plastics material, is situated between the bottom of said grooves and the support core 24. However, it is also conceivable for the support core to be exposed at the bottom of the support points 38. However, it cannot come into contact with the teeth or the gum on account of the casing 28.
(57) As further shown from the figures, the free ends of the bristles 20 lie along the outside surface of an imagined cone which widens (slightly) from the free end of the bristle field 26 in the direction of the neck portion 14 and the axis of which coincides with the longitudinal axis 22.
(58) In the exemplary embodiment shown, the bristles 20 are circular in cross section and are realized tapering conically outward in the radial direction, the ends of the bristles being realized in a rounded manner, in this case in a hemispherical manner.
(59) The cone angle in this connection is between 1° and 2°. Other cross sections for the bristles 20 are obviously possible and the ability of the bristles 20 to be removed from the mold in the injection molding process sets the limits in this connection.
(60) Preferred dimensions for the bristle-carrying stem 18, the bristles 20, the support core 24, the casing 28 and the realization of the bristle field 26 are specified in the introduction.
(61) It is also conceivable to realize the bristle-carrying stem 18 in a cylindrical manner, in particular in a circular-cylindrical manner and/or to arrange the free ends of the bristles 20 in the shell of an imagined circular cylinder which is concentric to the longitudinal axis 22, or, as is shown in conjunction with
(62) The casing 28 merges continuously into the neck shell in the neck portion 14, where the outside cross section of the neck portion 14 widens continuously in the direction of the handle portion 16. In addition, the casing 28 in the free end region of the interdental brush 10 merges continuously into the cap-like extension 30.
(63) The neck shell 32 comprises a passage 40 which extends at right angles to the longitudinal direction 22 and, in the present case, is circular-cylindrical and through the center of which the support core 24 extends. Said support core is visible from the outside. In a preferred manner, the handle end of the support core 24 does not lie in the passage 40 but rather an end portion of the support core 24 extends from the passage 40 in the direction toward the handle portion into the plastics material, from which the handle 16′, the neck shell 32, the casing 28 with the extension 30 and the bristles 20 are produced; this is shown in particular in
(64) In the exemplary embodiment shown, the size of the handle portion 16 or of the handle 16′ is that of a fingertip such that it can easily be held by the thumb and forefinger. Obviously, the handle portion 16 or the handle 16′ can be given an arbitrary other form, in particular it can be realized in a longer manner.
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(66) The injection mold 42 comprises a first mold part 44 for producing the bristle field portion 12 and the neck portion 14 as well as a second mold part 46 for producing the handle portion 16.
(67) The first mold part 44, in the exemplary embodiment shown, is provided with six bristle field mold parts 48 which, in the closed state, define a bristle field cavity 50 for producing the casing 28, the bristles 20 and the cap-like extension 30. On an end face 52—this is facing a neck mold part 56 and consequently the second mold part 46—the bristle field cavity 50 comprises a bristle field cavity opening 54.
(68) In addition, the first mold part 44 has associated therewith the two neck mold parts 56 which are realized in a beam-like manner and—in the closed state—define a neck cavity 58. On the side facing the bristle field cavity 50, the neck cavity 58 comprises a first neck cavity opening 60 which—in the closed state of the injection mold 42—is arranged at the bristle field cavity opening 54 and is aligned with the same; the neck mold parts 56 abut against the end face 52. In addition, on the side remote from the bristle field cavity 50 and facing the second mold part 46, the neck cavity 58 comprises a second neck cavity opening 62.
(69) In addition, each of the neck mold parts 56 has associated therewith a clamping punch 64. With reference to the longitudinal direction 22 which is defined by the bristle field cavity 50, the clamping punches 64 are located radially opposite one another and are movable along a straight line, which extends at right angles to the longitudinal axis 22 and intersects it, from a rest position in which they are spaced apart from one another, toward one another into a clamping position which is shown in
(70) The clamping punches 64 together form a fixing element 64′ for fixing the support core 24.
(71) The second mold part 46 comprises two handle mold parts which realize a handle cavity 68 in the closed state. For the sake of better clarity, only one of the handle mold parts 66 is shown in
(72) On a side facing the neck cavity 58, the handle cavity 68 comprises a handle cavity opening 70 which—in the closed state of the injection mold—is arranged abutting against the second neck cavity 62 and is in alignment with the same.
(73) In the closed state of the injection mold 42, the bristle field cavity 50, the neck cavity 58 and the handle cavity 68 together form an injection cavity 72.
(74) As this is generally known and also proceeds from the interdental brush 10 shown in
(75) As this can be seen in particular from
(76) If the plastics material is injected into the handle cavity 68, it flows though the neck cavity 58 into the bristle field cavity 50 without the support core 24 being able to be displaced in the longitudinal direction 22.
(77) Over and above this, support elements 74, which are realized on bristle field mold parts 48 and correspond in a mirror-inverted manner to the support points 38 described in conjunction with the description of the interdental brush 10, are shown in
(78) As can additionally be understood from
(79) As can be seen from
(80) Over and above this,
(81) In conjunction with
(82) The bristle field mold parts 48, in the exemplary embodiment shown, are transferred into the closed state of the first mold part 44 in the radial direction relating to the longitudinal direction 22, after which they form the bristle field cavity 54 which comprises the bristle field cavity opening 54 at the end face 52. The support core 24 (arranged in the longitudinal direction) is then inserted in the longitudinal direction 22 through the bristle field cavity opening 54 into the bristle field cavity 50 and is then held in situ by means of the clamping punches 64.
(83) In this case, either the support core 24 is inserted the first into the neck mold part 56 and clamped and then, as result of moving the neck mold part 56 to the end face 52 of the bristle field mold parts 48, is inserted into the bristle field cavity 50 or the neck mold part 56 is moved to the bristle field cavity 50, the support core 24 is moved right through the neck mold part 56 into the bristle field cavity 50 and is then clamped.
(84) As a result of injecting plastics material into the bristle field cavity 50, the casing 28 and consequently in an integral manner the bristles 20 are realized.
(85) The plastics material is moved through the bristle field cavity opening 54 into the bristle field cavity 50.
(86) In the exemplary embodiment shown, the support core 24 is held centrally in the bristle field cavity 50 by means of the support elements 74 which are distributed in the circumferential direction and in the longitudinal direction.
(87) In the exemplary embodiment shown, the clamping punches 64 are associated with the neck mold parts 56 which—in the closed state—define the neck cavity 58 which is connected to the bristle field cavity 50. Consequently, the neck shell 32 is also injected simultaneously and integrally with the casing 28 and the bristles 20.
(88) In this case, the plastics material flows around the clamping punches 64 and the passage 40 is realized in the neck shell 32.
(89) In addition, in the exemplary embodiment shown, a handle 16′ of the interdental brush 10 is also formed. To this end, the first mold part 44 with the support core 24, which is inserted into the bristle field cavity 50 and is held fast by means of the clamping punches 64, is moved to the second mold part 46 such that the second neck cavity opening 62 comes to lie at the handle cavity opening 70. With the handle mold parts 66 situated in the closed position and the handle cavity 68 consequently closed, the plastics material is injected into said handle cavity 68 which passes through the neck cavity 58 also into the bristle field cavity 50.
(90) For removal from the mold, the handle cavity 68 is initially opened as a result of lifting the handle mold parts 66 off one another. The handle 16′ is then removed out of the region of the handle cavity 68 by the first mold part 44 and the second mold part 46 being moved away from one another. After moving the clamping punches 64 from the clamping position in the radial direction outside the neck cavity 58 and opening the neck cavity 58 by moving the neck mold parts 56 away from one another as well as opening the bristle field cavity 50 as a result of moving the bristle field mold parts 48 away from one another in the radial direction, the interdental brush 10 is completely removed out of the mold.
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(92) The differences on the product side are in the realization of the bristle field 26 and in the shape of the handle 16′. All the bristles 20 are, once again, arranged in six rows 34 of bristles which are distributed uniformly in the circumferential direction and all the bristles 20 are situated in bristle planes 36 which are arranged at a constant spacing from one another in the longitudinal direction 22. A bristle 20 of each row 34 of bristles is situated in each bristle plane 36. However, the free ends of the bristles 20 are no longer situated on one single conical outside surface, but rather they end in two oppositely directed conical outside surfaces which, with their smaller diameter, proceed from the axial ends of the bristle field 26 and meet at least approximately in the center.
(93) Obviously, other realizations of the bristle field 26 with the injection mold 42 shown are also possible, as is also the one shown in
(94) In addition, as can be seen in
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(96) The cap mold part 80, which, when the plastics material is injected, forms a cap cavity 82 for forming the extension 30 which covers the free end of the support core 24, abuts against the bristle field mold parts 48 on the side of said bristle field mold parts remote from the neck mold part 56; see also
(97) In addition,
(98) In addition,
(99) It must be mentioned just for the sake of completeness that the parting planes 76 once again lie in the longitudinal center planes 78 of the bristle rows 34. In addition, bristle field mold parts 48 comprise support elements 74 (compare
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(102) In
(103) In
(104) In the case of the embodiment (
(105) The bristle field mold parts 48 are realized in a cuboid manner, in the case of the embodiment shown in
(106) In the end region which is located on the inside in the radial direction, the bristle field mold parts 48 are formed in a gable roof-like manner, the gables 100 extending in the longitudinal direction and the roof surfaces forming the parting planes 76. This means that in the closed state the roof surfaces 102 of adjacent bristle field mold parts 48 abut against one another. In the closed state of the bristle field mold parts, the gables 100 together form that part of the bristle field cavity 50 which realizes the bristle-carrying stem 18.
(107) Correspondingly groove-like indentations which, in the closed state of the bristle field mold parts 48, form the part of the bristle field cavity 50 associated with the bristles 29, are realized in the roof surfaces 102. The roof surfaces 102 thus form part of the bristle field cavity 50.
(108) In the end region located radially on the outside, the bristle field mold parts 40 comprise dovetail-like guide projections 104 which, in their imagined extension, enclose an acute angle with the longitudinal axis 22. The guide projections 104 are guided in mirror-invertedly realized sliding grooves of a control ring, which engages around the support body 68 and is displaceable back and forth in the axial direction by means of a drive element. In the one axial end position of the control ring, the bristle field mold parts 48 are situated abutting against one another in the closed state and form the bristle field cavity 50, as shown in a reduced manner in
(109) As can be seen in addition from
(110) In
(111) The method of operation of the injection mold 42 is described further below in conjunction with
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(113) In their end regions 110 which face one another, the clamping punches 64 comprise teeth 112 and where applicable molded tooth spaces 114, the teeth 112 engaging into the tooth spaces 114 of the other clamping punch 64 in each case in the clamping position.
(114) In the exemplary embodiment shown, the clamping punches comprise a circular profile-shaped cross section, the ends facing one another being provided with a punch recess 116 which is v-shaped in cross section and extends in the longitudinal direction 22.
(115) In the bottom of the punch recess 116 the clamping punches 64 comprise a channel 118 each which extends in the longitudinal direction 22, the two channels, with the clamping punches 64 in the clamping position, corresponding substantially to the outer contour of the support core 24, however being realized in such a manner that in the clamping position of the clamping punches 64 the support core 24 is able to be held clampingly by the channels 118.
(116) In the case of the clamping punch 64 shown in
(117) In the case of the clamping punch 64 shown in
(118) If the two clamping punches 64, which lie in a common axis, are moved toward one another, the two teeth 112 of the clamping punch 64 shown in
(119) In the clamping position, consequently, the support core 24 in the fixing portion 88 is completely surrounded by the clamping punches 64. Over and above this, in the clamping position the two clamping punches 64 form a continuous profile which serves for realizing the passage 40 during injection molding.
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(121) The second mold part 46 comprises the two handle mold parts 66 which, in the closed state, realize the handle cavity 68. It must be mentioned at this point that the first mold parts 44 and the second mold part 46 are in each case able to realize several corresponding cavities in order to produce several interdental brushes simultaneously, as is known in general from toothbrush production.
(122) On the side facing the second mold part 46, each of the first mold parts 44 comprises the two neck mold parts 56 which, in the closed state, realize the neck cavity 58 or the neck cavities 58. On the side remote from the second mold part 46, each first mold part 44 comprises a cap mold part 80 with the corresponding cap cavity or cap cavities 82. The bristle field mold parts 48 are situated in each case between the neck mold parts 56 and the relevant cap mold part 80. The first mold parts 44 are realized as described further above and shown in the preceding figures. The neck mold parts 56 are movable relative to the bristle field mold parts 48 in the direction of the double arrows shown—consequently in the direction of the rotational axis 124 or in the longitudinal direction 22.
(123) The realization of the injection mold 42 according to
(124) In a first position A, the bristle field cavity 50 is closed by the bristle field mold parts 48 being transferred into the closed state. In addition, the neck mold parts 56 are moved toward one another into the closed position and to abut against the bristle field mold parts 48 in the longitudinal direction 22. The clamping punches 64 or the fixing element 64′ are held spaced apart from one another in the rest position, outside the neck cavity 58.
(125) Said first mold part 44 is then moved into a second position B—in the case of the embodiment shown in
(126) The support core 24, in this case, can be supplied to the process as a part which is already present in the correct length (for example a cut part) or as an endless part. In this case, in the second case it is still necessary to cut the support core 24 to the correct length in the process. In addition, it is also possible to form the support core 24 from a plastics material and to do this, for example, in a separate or integrated injection molding process and in this way an interdental brush could be completely manufactured from plastics material.
(127) The first mold part 44 is then moved, once again as a result of rotation, with the support core 24 inserted and secured therein into a third position C in which the first mold part 44 is situated at the second mold part 46. The handle cavity 68 is closed as a result of moving the handle mold parts 66 toward one another. In addition, the first mold part 44 and the second mold part 46 are moved toward one another and into position abutting against one another such that the handle cavity 68 together with the neck cavity 58 and the bristle field cavity 50 including the cap cavity 82 form the injection cavity 72.
(128) The plastics material is then injected into the handle cavity 68, as a result of which the handle 16′ is realized in the handle cavity 68, the neck shell 32 is realized in the neck cavity 58, the casing 28 and the bristles 20 are realized in the bristle field cavity 58 and the extension 30 is realized in the cap cavity 82.
(129) If the plastics material is hardened at least so that it is dimensionally stable, the handle cavity 68 is opened as a result of moving the handle mold parts 66 away from one another. As a result the handle 16′ is removed from the mold. In addition, the first mold part 44 and the second mold part 46 are moved away from one another. The first mold part 44 is then moved into a fourth position D as a result of rotation.
(130) In said position D it is possible to inject a second component, for example from a hard or soft component, on the already produced handle 16′. If this is desired, a third mold part of the injection mold 42, which can be realized identically to the second mold part 46, is situated at said fourth position D, however only the cavities next to the receiving means for the already produced handle 16′ being realized for the injecting of the further components.
(131) The already produced handle 16′ protrudes beyond the neck mold parts 56 and in the fourth position D passes into the relevant cavity. The mold parts are moved toward one another, the cavity is closed and the second component is then injected. Once said component has hardened at least in part, the further handle cavity is opened and the first mold part 44 is then moved into the first position again, the position A. In said position, the bristle field mold parts 48 are transferred into the open state, as a result of which the bristle field portion 12 and the handle portion 16 of the interdental brush 10 are exposed.
(132) As a result of moving the neck mold parts 56, which are in the closed position, in the longitudinal direction away from the bristle field mold parts 48, the interdental brush 10 is removed from the bristle field cavity 50. The neck mold parts 56 and the clamping punches 64 or the fixing element 64′ are then moved away from one another and beforehand, at the same time or afterwards the clamping punches 64 are transferred into their rest position. The interdental brushes 10 are free and are able to be removed, for example by means of a gripper (for example on a robot), from the injection mold 42.
(133) Depending on the development, the gripper holds the interdental brushes 10 as early as when the neck mold parts 56 and the clamping punches 64 are opened. As a further development, it is possible for the produced parts simply to be dropped depending on the design of the injection mold.
(134) The first mold part 44 is or rather its parts are then closed again as described at the beginning and a new production cycle can start.
(135) The embodiment shown in
(136) If there is no provision for a second component to be injected onto the handle 16′, the fourth position can be omitted, as is shown in
(137) In this case, however, it is also possible, for example, to split the activities of one position into several positions. For example, opening and product removal can be grouped together at position A and separated from closing and moving the mold parts together.
(138) In addition, it is conceivable, as indicated in
(139) In this case it is advantageous—if no second component has to be injected onto the handle 16′- to provide two first mold parts 44 which are rotated in each case about 180° about the rotational axis 124 into the corresponding positions (A, C). However, if there is provision for the injecting of a second component, the injection mold 42, in a correspondingly preferred manner, comprises three first mold parts 44.
(140) In a preferred manner, the first mold parts 44 in each case are arranged distributed uniformly in the circumferential direction with respect to the rotational axis 124 in the manner of the blades of a helicopter rotor.
(141) Details of possible further treatments of the interdental brushes 10 produced as described above are provided in conjunction with
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(143) For example, it is possible to post-process the injected interdental brushes 10 in several steps and then to package them directly. In addition, it is possible to provide buffering between the several processing steps. The buffering serves for the purpose of absorbing oscillations in the output between the previous and the subsequent process steps.
(144) Thus it is possible for the injected interdental brushes 10 to be provided, for example, with lettering, for example as a result of embossing or printing, in a next step after the injection molding. The post-processing can also relate to the bristle field, for example the interdental brush 10 can undergo more bending of the bristle-carrying stem 18. The treatment of the bristle field 26 with substances, for example dental solutions, toothpaste or antiseptics, is also possible. The influence of heat on the bristle field 26 is also possible as is distortion of the bristle field 26 so that it obtains a torsion shape.
(145) The named processes are possible prior to or after buffering or also directly prior to the packaging of the interdental brushes 10.
(146) Further processes are also possible inline before the interdental brushes 10 are packaged.
(147) It is also conceivable to process the produced interdental brushes 10 further offline. To this end, the individual steps can be completely separate and take place independently of one another. In this case, it is possible for each intermediate product to be stored before it is processed further.
(148) Along with the declared variant that the product is produced completely in the injection mold and is a stand-alone product, it is also possible not to produce the complete product. In this case, it is possible, in place of the complete handle 16′, to develop an interface geometry which fits onto a mirror-invertedly formed part of a handle. In this case, the brush part is exchangeable and is clicked into the handle or fastened in another manner so as to be releasable again.
(149) In addition, it is also possible to form the interdental brush in as identical a manner as possible to an existing screwed-in brush, for example such that a shaft is produced from plastics material using the injection molding method. The achievement here is that existing screwed-in brushes without a brush handle can be replaced 1:1. This is used, for example, in handles into which simple screwed-in brushes can be inserted, the screwed-in brushes being held/clamped as a result of bending the extension of the bristle-carrying stem.
(150) It is also possible to apply the co-injection method to the production of the named interdental brushes. This would mean that two components are injected for the production in the first cavity of the injection mold. Specifically, a first component is injected, but it does not fill the cavity completely. After partial hardening, a second material component is injected by means of the same injection point such that said component either displaces the existing component in part and takes up space in the interior of the existing component or the additional component breaks through the existing component. Thus it is possible to produce a two-component part in one single injection mold cavity. In this way, for example, the handle and the bristles can comprise different colors or different materials can be used for the handle and the bristles.
(151)
(152) The interdental brush 10 comprises a bristle field portion 12 with a bristle field 26, a neck portion 14 with a neck element 32 as well as a handle portion 16 with a handle 16′. A bristle-carrying stem 18, from which the bristles protrude, extends in the case of this variant also in a straight line over the entire length of the bristle field portion 12 and establishes a longitudinal direction 22; the dot-dash line specifying the longitudinal direction once again defines the longitudinal axis.
(153) In the present case, the handle 16′, the neck element 32 and the support core 24 are injected integrally from a plastics material. The support core 24, which connects to the neck element 32 on the side remote from the handle 16, comprises a smaller diameter than the neck element 32 and the support core 24 preferably tapers as the distance between it and the neck 32 increases. A casing 28, which surrounds the free end of the support core 24 remote from the neck portion 14, is injected around the support core 24.
(154) With regard to as efficient handling as possible, the handle 16′ comprises a flattened form. The flattened form can be present, for instance, in the form of a small plate which, where applicable, comprises trough-shaped indentations on the top and/or bottom surface for accommodating finger tips (not shown). Nubs can also be arranged in the trough-shaped indentations in order to increase the grip further. The bristles 20 are or the bristle field 26 is injected together with the casing 28. The casing 28 and the bristle field 26, in this case, are preferably injected from a plastics material other than that of the handle 16′, the neck element 32 and the support core 24. In addition, for better ergonomics/functionality, the handle 16′ can be provided with a further plastics material component, in particular a soft component.
(155) In the present case, the bristle field 26 consists of bristles 20 which protrude substantially from three sides (or from three side portions) of the interdental brush 10. One side (or one side portion) remains free of bristles in the case of this variant. As can be seen, the bristles 20 do not protrude radially from the longitudinal axis 22 of the support core 24 in each case, rather the individual rows 34 of bristles, which extend in the longitudinal direction 22, are arranged in each case at least approximately parallel or at a 90° angle with respect to one another. As can be seen for instance in
(156)
(157) The support core 24 is developed in a preferred manner in the form of a rounded trapeze. The support core can, however, also be developed in a triangular manner and be surrounded by the casing 28 completely on two sides and absolutely not or only in part on one side. The support core can, however, also comprise a round cross section.
(158) The support core 24 can accordingly also realize a three-dimensional geometry which deviates from the preceding embodiments as it is formed together with the handle 16′ of the interdental brush 10.
(159) The production of an interdental brush 10 according to
(160) The fixing of the support core 24 in the injection mold is effected in a preferred manner in the region of the handle 16′, at points at which only one plastics material component is present (i.e. in particular not at points at which a soft component is also present for instance). Depending on the development, the fixing can be effected just by means of the walls of the injection mold cavity—without separate clamping punches being necessary for this. The fixing element is then formed in each case by the cavity wall. The injection point 51 of the plastics material component, which forms the casing 28 as also the bristles 20, is situated in a preferred manner at the front end of the handle 16′. In this way, the plastics material component of the casing 28 overlaps a small part of the surface on the handle 16′, whilst on the rear side of the interdental brush 10 on the neck element 14 it covers a substantial part of the surface of one side before it finally completely covers the surface in the bristle field portion 26 (cf.
(161) In addition, it is possible to combine the injected bristles 20 with screwed-in bristles such that, for example, screwed-in bristles are present in the front part of the interdental brush 1. To this end, where applicable, a screwed-in brush, which comprises screwed-in bristles at its front end and is provided with twisted wire at its rear part, is created in a first step. Said part is inserted into the injection mold cavity, clamped and also clamped in front of the region of the screwed-in bristles. The twisted wire is then injected around and provided with injected bristles 20.
(162) The product group 200 according to the invention shown in
(163) The material bridges 128, depending on the development of the handle 16′, are the same length or different in length. They can also comprise in each case a predetermined breaking point S, for example in the form of a perforation or an incision or material weakness at which the individual brushes are able to be separated simply and cleanly from one another.
(164) The injection point 51″ of the second component is situated at the front end of the handle 16′ facing the neck element 32. The second plastics component, in other words, is injected onto the front end of the handle 16′ facing the neck element 32, the second plastics material component overlapping a small part of the surface on the handle 16′, whilst it covers a substantial part of the surface on the rear side on the neck element 32 and covers the surface of the support core 24 completely, or else with the exception of one bottom side (cf.
(165) The second plastics component is introduced into the product at a separate injection point 51″ per interdental brush 10. The first plastics material component is introduced by means of the injection point 51′. In this connection, it is possible for there only to be one injection point 51′ of the first component for a product group, or else for there to be several injection points 51′. With reference to their arrangement on the products of the product group, the injection points are preferably arranged in a uniform or symmetrical manner. In addition, the injection point 51′ or 51″ is always situated at the same position inside the individual product. Never more than one injection point is preferably used per plastics material component per product.
(166) Apart from this, the further structural elements/components correspond to the structural elements/components shown in
(167) A brush or interdental brush 19 according to the invention which, once again, comprises a handle 16′ from which the neck element 32 and the support core 24 extend (covered by the layer/casing 28 in this case), is shown in
(168) In this case, the length of the bristles 20 reduces in the direction of the end of the bristle stem 18 remote from the neck element 32. As can be seen in particular also in
(169) On account of the fact that, in the present case, the support core as well as the bristle stem 18 taper in the direction of their end remote from the neck element 32, the plane in which lie the rows of bristles arranged substantially horizontally, is, where applicable, not completely parallel to the longitudinal axis 22. The handle 16′ of the brush, in the present case, is realized in a flat manner. The cap-like extension 30 of the layer/casing 28 once again surrounds the free end of the support core remote from the neck element 32. The injection point 51″ for the second plastics material component is situated either at the free end of the support core or else on the end of the support core facing the neck element 32 (i.e. in the bristle field cavity opening). No second plastics material component is applied onto the handle 16′ and onto the neck element 32 of the individual brushes. A cold runner system is regularly used in the case of said embodiment. The injection point 51″ lies in a preferred manner at the free end of the support core.
(170) The second plastics material component, as shown in
(171) The product group 200′ according to the invention shown correspondingly in
(172) No second plastics material component is applied onto the handle 16′ or onto the neck element 32 of the individual brushes. The connection between the brushes of the product group 200′ by means of the individual material bridges 128 between the handles 16′ as well as the above-described geometry of the bristle field 26 can be seen again in the frontal view according to
(173) In the case of the brush shown in
(174) In the case of the brush shown in
(175) In this case too, the cap-like extension 30 of the layer/casing 28 surrounds the free end of the support core or of the bristle stem 18 remote from the neck element 32. In the case of said brush, the second plastics material component is injected onto the rear end of the handle 16′ remote from the neck element 32, the second plastics material component overlapping a large part of the surface both at the front and at the rear on the handle 16′, whilst it covers a considerable part of the surface on the rear side on the neck element 32 (cf.
(176) It is, however, also possible for the bottom side of the support core not to be covered by the second plastics material component analogous to
(177) A product group 200″ with brushes which are very similar to the brushes shown in
(178) The present handle shape of the brushes is substantially rectangular and comprises a side indentation 131 in each case at the sides. This is related to the fact that in the present case the individual brushes of the product group 200″ are connected by means of two material bridges 128, 128′, the material bridges 128 being formed from the first plastics material component and the material bridges 128′ being formed from the second plastics material component.
(179) The material bridges 128 from the first plastics material component are arranged in each case in the rear region of the handle 16′ and the material bridges 128′ from the second plastics material component are arranged in each case in the front region of the handle 16′. In the case of said development, an injection point for the second plastics material component does not have to be present on each brush.
(180) The handles 16′ (including the neck element and support core) which are injected initially from the first plastics material component are arranged closely together. In addition, the handles 16′, in the region of the second material bridge 128′ (to be subsequently injected), comprise transitions 132 on the top or rear surface, by means of which the second plastic material component can be distributed. Consequently, an injection point for the second plastics material component does not have to be provided on each product or each brush. Said product group 200″ preferably also consists of five brushes in each case.
(181) Finally,
(182) The material of the at least one plastics material component for the handle 16′ can be chosen such that the two side flanks 136 (or clamping arms) of the handle 16′ surrounding the notch 134 are developed in a resilient manner and thus, where applicable, are able to be mounted onto the holder 140, the glass or the beaker among other things in a positive locking and frictional locking manner. The handle 16′ or the handle 16′ and the neck element 32 can also be injected from two (or more) different plastics material components. In the preferred embodiment, the notch 134 is extrusion-coated with a border 135 of a second or further plastics material component which regularly provides a soft component. As a result, the hold of the brush on the respective holder 140 can be improved further. In the present case, the border 135 is realized in an H-shaped manner, which can be advantageous for the handling. The bottom ends of the side flanks 136 are preferably completely surrounded by the soft component. As can be seen in the side view according to
(183) A notch 134 and border 135 of this type can obviously also be provided in an interdental brush with a support core injected from plastics material, as is illustrated in
(184) Apart from this, in the case of the embodiments according to
(185) The respective brushes according to
(186) The development variants shown in said document are obviously given by way of example. Within the framework of the present invention, the individual characteristics and elements of said development variants can easily be combined with other development variants.
(187) The descriptions given for specific figures can also obviously be transferred to other figures which show identical or similar characteristics and in which the characteristics are not described in the same detail.
(188) Included in a further development: 1. A method for producing a brush, in particular an interdental brush (10), using the injection molding method, which brush comprises a bristle-carrying stem (18), which defines a longitudinal direction (22) and has an elongated support core (24), and a bristle field (26) with bristles (20) which protrude from the bristle-carrying stem (18), said method having the following steps: closing a bristle field cavity (50) of an injection mold (42) which comprises a bristle field cavity opening (54) and serves for producing the bristle-carrying stem (18) and the bristles (20), inserting the support core (24) in the longitudinal direction (22) through the bristle field cavity opening (54) into the closed bristle field cavity (50), fixing the support core (24) inserted into the bristle field cavity (54) to avoid a movement of the support core (24) in the longitudinal direction (22) and introducing plastics material into the bristle field cavity (50) to realize a layer on the support core (24) and the bristles (20) which protrude from said support core in an integral manner. 2. The method as claimed in development 1, including: preparing an injection mold (42) having a fixing element (64′) and at least two bristle field mold parts (48) which—in the closed state—define the closed bristle field cavity (50), wherein the bristle field cavity (50) comprises the bristle field cavity opening (54) on an end face (52), moving the bristle field mold parts (48) into the closed state; then introducing the support core (24) in the longitudinal direction (22) through the bristle cavity opening (54) into the closed bristle field cavity (50), fixing the support core (24) by means of the fixing element (64′) and introducing the plastics material into the bristle field cavity (50) for realizing the bristles (20) and the layer on the support core (24). 3. The method as claimed in development 1 or 2, wherein the support core (24) is fixed outside the bristle field (26) to be formed, preferably outside the bristle field cavity (50) and the plastics material is introduced through the bristle field cavity opening (54) into the bristle field cavity (50). 4. The method as claimed in one of developments 1 to 3, characterized in that the injection mold (42) comprises at least one neck mold part (56) and the support core (24) is fixed in the region of the neck mold part (56). 5. The method as claimed in development 4, characterized in that the injection mold (42) comprises two neck mold parts (56) which—in the closed state—define a neck cavity (58) with a neck cavity opening (60), when the plastics material is injected the neck cavity opening (60) is arranged at the bristle field cavity opening (54) and a neck layer, preferably a neck shell (32), is injected about the support core (24) at the same time as the layer (28) and the bristles (20) are integrally injected. 6. The method as claimed in one of developments 1 to 5, wherein the support core (24) is clampingly fixed by means of a pair of clamping punches (64) which can be moved from a rest position toward one another into a clamping position. 7. The method as claimed in development 5, wherein the support core is clampingly fixed by means of a pair of clamping punches (64) which can be moved from a rest position toward one another into a clamping position during the injection molding and the clamping punches (64) project into the interior of the neck cavity (58) in the clamping position and are flowed around by the plastics material during injection molding. 8. The method as claimed in development 7, wherein the support core (24) is completely surrounded in the circumferential direction by the clamping punches (64) which comprise teeth (112) which mesh with one another preferably in the clamping position and are moved into the clamping position such that a relevant fixing portion (88) of the support core (24) remains free of plastics material. 9. The method as claimed in one of developments 1 to 8, wherein the support core (24) is centered in the bristle field cavity (50) by means of the bristle field mold parts (48), preferably by means of support elements (74) which protrude in the direction toward the interior of the bristle field cavity (50), at several support points (38) which are spaced apart from one another in the longitudinal direction (22). 10. The method as claimed in development 9, wherein the support core (24) is centered by means of the support elements (74) between bristles (20) which are to be formed and are spaced apart from one another in the longitudinal direction (22). 11. The method as claimed in development 9 or 10, wherein the support elements (74) protrude by between 0.08 mm and 0.16 mm and preferably by between 0.1 mm and 0.14 mm. 12. The method as claimed in one of developments 9 to 11, wherein during the injection molding of the plastics material, a film of plastics material with a thickness of between 0.01 mm and 0.03 mm and preferably between 0.015 mm and 0.025 mm is formed between the support element (74) and the support core (24). 13. The method as claimed in one of developments 9 to 12, wherein the support core (24) is supported by means of the support elements (74) which follow one after another—in the longitudinal direction (22)—offset in an angular manner in each case preferably by at least approximately 90°. 14. The method as claimed in one of developments 1 to 13, wherein the support core (24) is formed by a metal wire, in particular a spring steel wire. 15. The method as claimed in one of developments 1 to 14, wherein the layer is realized in such a manner that it forms a casing of the support core (24) in the region of the bristle-carrying stem (18). 16. The method as claimed in development 2 and at all events as claimed in one of developments 3 to 15, wherein the bristle field mold parts (48), and where applicable the neck mold parts (56), which are moved into the closed state, are moved, together with the support core (24) which is inserted into the bristle field cavity (50) and fixed, to a handle cavity (68) with handle mold parts (66) of the injection mold (42) which form a handle cavity opening (70) such that the bristle field cavity opening (54) or a further neck cavity opening (62) and the handle cavity opening (70) lie closely together. 17. The method as claimed in development 16, wherein the plastics material is injected into the handle cavity (68) and from said cavity is introduced through the handle cavity opening (70) into the bristle field cavity (50), where applicable into the neck cavity (58) and through the same into the bristle cavity (50). 18. A brush, in particular an interdental brush produced according to the method as claimed in one of the developments 1 to 17, which comprises a bristle-carrying stem (18) with an elongated support core (24) and a bristle field (26) with bristles (20) which protrude from the bristle-carrying stem (18), wherein a layer of plastics material is injected onto the support core (24), preferably to form a casing (28), and the bristles (20) which protrude from the layer are injected integrally with the layer. 19. The brush as claimed in development 18, wherein a fixing portion (88) of the support core (24) which lies outside the bristle field (26) is exposed at least in part, preferably completely. 20. The brush as claimed in development 18 or 19, wherein the support core (24) is partially exposed at support points (38) in the region of the bristle field (26) or is only coated by a plastics material film which, compared to the remaining regions of the layer or casing (28), is thin. 21. The brush as claimed in one of developments 18 to 20, wherein the bristles (20) protrude at least approximately radially from the bristle-carrying stem (18), in rows (34) of bristles which extend in the longitudinal direction (22) and are distributed in the circumferential direction, preferably in a uniform manner and are arranged in bristle planes (36) which extend at right angles to the longitudinal direction (22) and are preferably spaced apart at a constant spacing. 22. A injection mold for producing a brush, in particular an interdental brush (10), according to the method as claimed in one of developments 1 to 17, having at least two bristle field mold parts (48) which—in the closed state—define a bristle field cavity (50) for producing the bristle-carrying stem (18) and the bristles (20), wherein on one end face (52), the bristle field cavity (50) comprises a bristle field cavity opening (54), through which an elongated support core (24) is insertable in the longitudinal direction (22) into the bristle field cavity (50), and having a fixing element (64′) for fixing the support core inserted into the bristle field cavity (50). 23. The injection mold as claimed in development 22, wherein there are two neck mold parts (56) which define a neck cavity (58) with a neck cavity opening (60), wherein the fixing element (64′) is associated with the neck mold parts (56) and—in the closed state of the injection mold (42)—the neck cavity opening (60) is arranged at the bristle field cavity opening (54). 24. The injection mold as claimed in development 23, wherein in the closed position there is a handle cavity (68) with handle mold parts (66) which define a handle cavity opening (70), wherein the bristle field mold parts (48), which are moved into the closed state, can be moved together with the support core inserted into the bristle field cavity (50) and the neck mold parts (56) to the handle mold parts (66) such that the bristle field cavity (50), the neck cavity (58) and the handle cavity (68) together realize an injection cavity (72).