METHOD FOR MANUFACTURING BRISTLE PRODUCTS, BRISTLE PRODUCT MANUFACTURING MACHINE, BRISTLE PRODUCT, AND USE OF A FASTENING ANCHOR MADE OF PLASTICS MATERIAL
20250338952 · 2025-11-06
Assignee
Inventors
Cpc classification
A46B3/04
HUMAN NECESSITIES
International classification
Abstract
A method of manufacturing bristle products (2), in which a bristle carrier (3) provided with at least one bundle receptacle bore (4) is provided, and a bristle bundle (5) is incorporated conjointly with a fastening anchor (6) into the bundle receptacle bore (4) and anchored in the latter by the fastening anchor (6). The fastening anchor (6), during incorporation into the bundle receptacle bore (4), is deformed while forming at least one end-proximal anchoring structure (7).
Claims
1. A method for manufacturing bristle products (2), the method comprising: providing a bristle carrier (3) with at least one bundle receptacle bore (4); incorporating a bristle bundle (5) conjointly with a fastening anchor (6) into the bundle receptacle bore (4) and anchoring the bristly bundle (5) in the bundle receptacle bore (4) with the fastening anchor (6); and deforming the fastening anchor (6) during incorporation into the bundle receptacle bore (4) to form at least one end-proximal anchoring structure (7).
2. The method as claimed in claim 1, further comprising at least one of a) generating the at least one anchoring structure (7) during incorporation of the fastening anchor (6) into the bundle receptacle bore (4) due to contact between the fastening anchor (6) and a bore wall (8) of the bundle receptacle bore (4), or generating an end-proximal thickening as the at least one end-proximal anchoring structure (7).
3. The method as claimed in claim 1, wherein the fastening anchor (6) is at least one of a) deformed symmetrically or asymmetrically, or b) plastically deformed while forming the at least one end-proximal anchoring structure (7).
4. The method as claimed in claim 1, further comprising compressing the fastening anchor (6) upon incorporation into the bundle receptacle bore (4) by a thruster tongue (9) of a stuffing tool (10) of a bristle product manufacturing machine (1).
5. The method as claimed in claim 1, further comprising compressing the fastening anchor (6) upon incorporation into the bundle receptacle bore (4) and, as a result, at least one of a) increasing a filling level of the bristle bundle (5) in the bundle receptacle bore (4), or b) increasing an extraction force of the bristle bundle (5).
6. The method as claimed in claim 1, further comprising, during incorporation of the fastening anchor (6) into the bundle receptacle bore (4), displacing material of the bristle carrier (3) by a thruster tongue (9) of a stuffing tool (10) of a bristle product manufacturing machine (1), from a peripheral region of the bundle receptacle bore (4) into the bundle receptacle bore (4) and over the fastening anchor (6).
7. The method as claimed in claim 1, further comprising connecting the fastening anchor (6) and the bristle carrier (3), during incorporation of the fastening anchor (6) into the bundle receptacle bore (4), to one another in a materially integral manner.
8. The method as claimed in claim 1, further comprising heating the bristle carrier (3) at least one of prior to or upon incorporation of the fastening anchor (6).
9. The method as claimed in claim 1, wherein a length of the fastening anchor (6) is larger than a diameter of the bundle receptacle bore (4), and/or wherein the fastening anchor (6) is incorporated into the bundle receptacle bore (4) by a thruster tongue (9) which on a front end (12) thereof has a width larger than a diameter of the bundle receptacle bore (4).
10. The method as claimed in claim 1, wherein at least one of the fastening anchor (6) or the bristle carrier (3) are formed of plastics material.
11. The method as claimed in claim 1, wherein the fastening anchor (6) is formed of a plastics material which is softer or harder than a plastics material of which the bristle carrier (3) is formed.
12. The method as claimed in claim 1, wherein the fastening anchor (6) and the bristle carrier (3) are formed of materials from a same plastics material family, or of a same plastics material.
13. The method as claimed in claim 1, wherein at least one of a) the fastening anchor (6) and/or the bristle carrier (3) are formed of a plastics material having a hardness of at least 60 Shore D, or b) the fastening anchor (6) and the bristle carrier (3) are formed of a plastics material having a comparable hardness.
14. The method as claimed in claim 1, wherein the at least one bundle receptacle bore (4) is at least one of free of a) an anchor track, b) has a cylindrical bore wall (8) or a conical bore wall (8) tapering toward the bore base, or has a bore wall (8) provided with a retaining structure (13).
15. The method as claimed in claim 13, wherein the plastics material of the fastening anchor (6) and/or of the bristle carrier (3) has an E modulus of at least 1000 MPa and a tensile strength of at least 30 MPa and/or the plastics material is polyamide 12 (PA12), polyamide 6 (PA6), polyamide 6.12 (PA6.12), polystyrene (PS), polybutylene terephthalate (PBT), polycarbonate (PC), polyoxymethylene (POM), styrene acrylonitrile resin (SAN), acrylonitrile, polyethylene terephthalate (PET), or polypropylene (PP).
16. The method as claimed in claim 1, further comprising stuffing the fastening anchor (6) and the bristle bundle (5) into the bundle receptacle bore (4) of the bristle carrier (3) by a stuffing tool (10) of a bristle product manufacturing machine (1).
17. The method as claimed in claim 1, further comprising stuffing the bristle bundles (5) and the fastening anchors (6) into the bundle receptacle bores (4) at a stuffing rate of at least 400 stuffing procedures per minute.
18. The method as claimed in claim 1, wherein a thruster tongue (9) by which the bristle bundle (5) and the fastening anchor (6) are incorporated into the bundle receptacle bore (4) strikes the bundle receptacle bore (4) at a speed between 1.2 m/s and 4.0 m/s.
19. A bristle product manufacturing machine (1), comprising a stuffing tool (10) which has a thruster tongue (9) for incorporating bristle bundles (5) and fastening anchors (6) into bundle receptacle bores (4) of offered-up bristle carriers (3).
20. The bristle product manufacturing machine (1) as claimed in claim 19, wherein the thruster tongue (9) has at least one peeling edge (14) which is formed on a narrow side of a front end (12) of the thruster tongue (9).
21. The bristle product manufacturing machine (1) as claimed in claim 20, wherein the thruster tongue (9) has in each case at least one of the peeling edges (14) on each of two sides of the front end (12) that face away from one another.
22. The bristle product manufacturing machine (1) as claimed in claim 19, wherein the thruster tongue (9) has on a front end (12) thereof, at least one clearance (15) having at least one material-guiding face (16), and the material-guiding face (16) is aligned obliquely to a longitudinal axis of the thruster tongue (9), and/or faces the longitudinal axis of the thruster tongue (9).
23. The bristle product manufacturing machine (1) as claimed in claim 22, wherein the at least one clearance (15) has at least one of a concave or a semi-cylindrical contour, and the at least one clearance (15) penetrates the thruster tongue (9) transversely to the flat sides thereof.
24. The bristle product manufacturing machine (1) as claimed in claim 20, wherein the thruster tongue (9) has in a front end (12) thereof a longitudinal groove (18) which extends between two narrow sides of the thruster tongue (9) that face away from one another.
25. A bristle product (2) having a bristle carrier (3) which has at least one bundle receptacle bore (4) in which a bristle bundle (5) is fastened by a fastening anchor (6), wherein the fastening anchor (6) has at least one anchoring structure (7) formed by a deformation of the fastening anchor (6) during incorporation of the fastening anchor (6) into the bundle receptacle bore (4).
26. The bristle product (2) as claimed in claim 25, wherein the at least one anchoring structure (7) is formed by a plastic deformation of the fastening anchor (6) during the incorporation of the fastening anchor (6) into the bundle receptacle bore (4), and/or the at least one anchoring structure (7) of the fastening anchor (6) is at least partially covered by material of the bristle carrier (3) that has been displaced into the bundle receptacle bore (4).
27. The bristle product (2) as claimed in claim 25, wherein the fastening anchor (6) is formed of plastics material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0056] The invention will be described in more detail hereunder by means of exemplary embodiments, but is not limited to these exemplary embodiments. Further exemplary embodiments are derived by combining the features of individual or a plurality of claims with one another, and/or by combining individual or a plurality of features of the exemplary embodiments. In the figures:
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DETAILED DESCRIPTION
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[0078] In the method which makes use of the invention, a bristle carrier 3 of a bristle product 2 to be manufactured is provided, said bristle carrier 3 having at least one bundle receptacle bore 4. Subsequently, a bristle bundle 5 is incorporated, specifically pushed, conjointly with a fastening anchor 6 into the bundle receptacle bore 4 and anchored therein by means of the fastening anchor 6. During incorporation into the bundle receptacle bore 4, the fastening anchor 6 is plastically deformed while forming at least one end-proximal anchoring structure 7.
[0079] The fastening anchors 6 shown in
[0080] The anchoring structures 7 are created when incorporating the respective fastening anchor 6 into the bundle receptacle bore 4, due to contact between the fastening anchor 6 and a bore wall 8 of the bundle receptacle bore 4. The end-proximal anchoring structures 7 are end-proximal thickenings. In this way, the fastening anchor 6 which has been plastically deformed during incorporation into the bundle receptacle bore 4 obtains the approximately bone-shaped design shown, for example, in the righthand bundle receptacle bores 4 of the bristle carriers 3 of
[0081] In the exemplary embodiments of the method shown in
[0082] Upon incorporation of the fastening anchors 6, the fastening anchors 6 can also be compressed in their respective bundle receptacle bore 4. This can take place, for example, by means of a thruster tongue 9, likewise shown in the Figures, of a stuffing tool 10 of the bristle product manufacturing machine 1. The fastening anchors 6 are also incorporated into the bundle receptacle bores 4 conjointly with the bristle bundles 5 by the thruster tongue 9. Upon incorporation into the bundle receptacle bores 4, the fastening anchors 6 can be compressed and, as a result, a filling level of the bristle bundle 5 placed in the respective bundle receptacle bore 4 can be increased. A filling level of at least 65% or else of at least 72% can be achieved in the process. Furthermore, the fastening anchors 6 upon incorporation into the respective bundle receptacle bore 4 can also be compressed and, as a result, an extraction force of the bristle bundle 5 fixed by the respective fastening anchor 6 can be increased. The extraction force of the bristle bundle 5 herein is the force that has to be applied in order to extract the bristle bundle 5 from the receptacle bore 4 counter to the retaining force of the fastening anchor 6.
[0083] In the variant of the method shown in
[0084] The fastening anchor 6 and the bristle carrier 3 during incorporation of the fastening anchor 6 into the bundle receptacle bore 4 are connected to one another in a materially integral manner, in particular adhesively bonded and/or welded to one another. To this end, it is advantageous when the fastening anchors 6 and the bristle carriers 3 are composed of correspondingly compatible materials which enable a materially integral connection between the fastening anchors 6 and the bristle carriers 3. In order to facilitate the materially integral connection between the bristle carriers 3 and the fastening anchors 6, the respective bristle carrier 3 can be heated prior to and/or upon incorporation of the fastening anchor 6.
[0085] It is highlighted in particular by the top views of a bristle carrier 3, or else by the perspective illustrations of a bristle carrier 3 according to
[0086] In the method visualized in
[0087] The fastening anchors 6 and the bristle carriers 3 used when carrying out the method are composed of plastics material and preferably have at least some content of recycled plastics material. The fastening anchors 6 are composed of a plastics material which, depending on the specific application, can be softer or harder than a plastics material of which the used bristle carriers 3 are composed. It is advantageous when the fastening anchors 6 and the bristle carriers 3 are composed of materials from the same plastics material family, or even of the same plastics material. This can facilitate a materially integral connection between the fastening anchors 6 and the bristle carriers 3, as has been described above.
[0088] The plastics material of which the fastening anchors 6 and the bristle carriers 3 are composed, can have the hardnesses of at least 60 Shore D to 80 Shore D or 100 Shore D, or optionally even more, as mentioned earlier.
[0089] The plastics material of the fastening anchors 6 and/or of the bristle carriers 3 can have, for example, an E modulus of at least 1000 MPa or of at least 2000 MPa, in particular an E modulus between 1000 MPa and 2000 MPa and 10,000 MPa. The respective plastics material can have a tensile strength of, for example, at least 30 MPa or of at least 45 MPa, preferably a tensile strength between 30 MPa or 45 MPa and 110 MPa.
[0090] For example, polyamide 12 (PA12), polyamide 6 (PA6), polyamide 6.12(PA6.12), polystyrene (PS), polybutylene terephthalate (PBT), polycarbonate (PC), polyoxymethylene (POM), styrene acrylonitrile resin (SAN), acrylonitrile, polyethylene terephthalate (PET), or polypropylene (PP), in particular fiber-reinforced polypropylene, can be used as a plastics material for the bristle carriers 3 and/or the fastening anchors, for example.
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[0092] All of the bundle receptacle bores 4 herein are designed to be free of anchor tracks. The first two bundle receptacle bores of
[0093] The third bundle receptacle bore 4 from the left in
[0094] The third bundle receptacle bore 4 from the right of the bristle carrier 3 of
[0095] The second bundle receptacle bore 4 when viewed from the right in
[0096] The bundle receptacle bore 4 on the extreme right of the total of six bundle receptacle bores 4 shown in
[0097] When carrying out the method, the bristle bundles 5 conjointly with the fastening anchors 6 can be stuffed into the bundle receptacle bores 4 at a stuffing rate of at least 400 stuffing procedures per minute.
[0098] Even higher stuffing rates of, for example, 600, 800, 1000 or 1200 up to, for example, 1500 stuffing procedures per minute, can be applied when carrying out the method.
[0099] The thruster tongue 9 by which a bristle bundle 5 is incorporated conjointly with a fastening anchor 6 into a bundle receptacle bore 4 can strike the bundle receptacle bore 4 at a speed between, for example, 1.2 m/s and 4.0 m/s, preferably between 1.8 m/s and 3.5 m/s, particularly preferably between 2.2 m/s and 2.8 m/s. It is ensured in this way that the fastening anchor 6 penetrates the bundle receptacle bore 4 with sufficient kinetic energy in order to achieve the desired targeted deformation of the fastening anchor 6 while forming the previously explained anchoring structures 7.
[0100] For carrying out the method, the bristle manufacturing machine 1 thus has the stuffing tool 10 having the thruster tongue 9 in order to incorporate the bristle bundles 5 conjointly with the fastening anchors 6 into the bundle receptacle bores 4 of offered-up bristle carriers 3.
[0101] With the aid of the peeling edges 14, material from the peripheral regions of the bundle receptacle bores 4 of the respective bristle carrier 3 can be peeled, and ultimately be displaced into the bundle receptacle bores 4 for the form-fitting fixing of the fastening anchors 6 in the bundle receptacle bores 4, as highlighted in
[0102] A planar contact face 17 for a fastening anchor 6 is formed between the two clearances 15 of the thruster tongue 9 shown in
[0103] Similar to the thruster tongue 9 shown in
[0104] The thruster tongue 9 shown in
[0105] In this way, a bristle product 2 which comprises a bristle carrier 3 having at least one bundle receptacle bore 4 can be manufactured by the method. A bristle bundle 5 having a fastening anchor 6 of plastics material, which is plastically deformed during incorporation into the bundle receptacle bore 4, is fastened in the bundle receptacle bore 4. The fastening anchor 6 has anchoring structures 7 which have been generated by the plastics deformation and which can be at least partially covered by material of the bristle carrier 3 that has been displaced into the bundle receptacle bore 4, as is highlighted in
[0106] A subject matter of the method visualized in particular in
LIST OF REFERENCE SIGNS
[0107] 1 Bristle product manufacturing machine [0108] 2 Bristle product [0109] 3 Bristle carrier [0110] 4 Bundle receptacle bore [0111] 5 Bristle bundle [0112] 6 Fastening anchor [0113] 7 Anchoring structure [0114] 8 Bore wall [0115] 9 Thruster tongue [0116] 10 Stuffing tool [0117] 11 Bristle filament [0118] 12 Front end of 9 [0119] 13 Retaining structure [0120] 14 Peeling edge [0121] 15 Clearance [0122] 16 Material-guiding face [0123] 17 Contact face [0124] 18 Longitudinal groove [0125] 19 Displaced material